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MagKrimp™ Hydraulic Head Crimper
For MagKrimp™ ™ ™ ™ Products Taps, Butt, and Parallel Splices and Terminals
Description
Operation
Maintenance
Doc No. TM-190780422
Revision: A
MagKrimp™ Hydraulic Head Crimper
(With Optional Bench Mounting)
Operation Manual
Order No. 19078-0422
(Up to 230,000 Circular Mill Area)
Release Date: 03-21-14
Revision Date: 03-21-14
UNCONTROLLED COPY
Page 1 of 22
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Summary of Contents for molex MagKrimp 19078-0422
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Page 1: Magkrimp™ Hydraulic Head Crimper
MagKrimp™ Hydraulic Head Crimper MagKrimp™ Hydraulic Head Crimper (With Optional Bench Mounting) Operation Manual Order No. 19078-0422 For MagKrimp™ ™ ™ ™ Products Taps, Butt, and Parallel Splices and Terminals (Up to 230,000 Circular Mill Area) Description Operation Maintenance UNCONTROLLED COPY Doc No. -
Page 2: Table Of Contents
MagKrimp™ Hydraulic Head Crimper Table of Contents Contents MagKrimp™ Hydraulic Head Crimper ........................... 1 Order No. 19078-0422 ..............................1 Safety Warnings and Information ..........................3 Section 1 ..................................6 General Description ..............................6 Principal Mechanical Parts of the 19078-0422 ......................7 General Description .............................. -
Page 3: Safety Warnings And Information
Keep this manual available when using this tool. Replacement manuals are available for download at no charge at www.molex.com. SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. - Page 4 MagKrimp™ Hydraulic Head Crimper WARNING WARNING Do not use compressed air to clean Never use this tool without guards or safety devices this equipment. that are intended to prevent hands from remaining The forces created by compressed in the die space. air can force debris into the tool.
- Page 5 Call Toll Free 1-800-786-6539 (US) 1-630-969-4550 (Global). This assistance is limited to the operation and set-up of a customer’s Molex Press Assembly. Questions with regard to Molex connector products or how to identify the proper tooling and/ or tooling documentation should be directed to your local Molex personnel or Customer Service Representative.
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Page 6: Section 1
MagKrimp™ Hydraulic Head Crimper Section 1 General Description 1.1. Description 1.2. Features 1.3. Technical Specifications 1.4. Delivery Check 1.5. Tools UNCONTROLLED COPY Doc No. TM-190780422 Release Date: 03-28-14 Page 6 of 22 Revision: A Revision Date: 03-28-14... -
Page 7: Principal Mechanical Parts Of The 19078-0422
MagKrimp™ Hydraulic Head Crimper Principal Mechanical Parts of the 19078-0422 AIR HOSE FILTER REGULATOR GAUGE HYDRAULIC HOSE ASSEMBLY PUTT PUMP POWER UNIT HYDRAULIC HEAD ASSEMBLY DUST CAP RESERVOIR UNIT VENTED CAP C-FRAME STAND ASSEMBLY (OPTIONAL) Figure 1-1 UNCONTROLLED COPY Doc No. TM-190780422 Release Date: 03-28-14 Page 7 of 22 Revision: A... -
Page 8: General Description
1.1 Description Carefully remove the Putt Pump Hydraulic Head from its shipping container and determine that the The Molex Putt Pump Hydraulic Head Crimper is following items are included in the package. designed to crimp the Molex MagKrimp™ Product line. -
Page 9: Section 2
MagKrimp™ Hydraulic Head Crimper Section 2 Set-Up and Adjustments 2.1. Air Supply Hook up 2.2. Connection and Bench Mounting 2.3. Installation of Tool Kits UNCONTROLLED COPY Doc No. TM-190780422 Release Date: 03-28-14 Page 9 of 22 Revision: A Revision Date: 03-28-14... -
Page 10: Set-Up
MagKrimp™ Hydraulic Head Crimper CAUTION: Always disconnect the air supply until the system is ready to operate. 2.1 Set-Up The principal mechanical parts of the 19078-0422 are illustrated in Figure 1-1 and Section 5 in this document. Air Supply Hook-Up WARNING: Seal all external pipe connections with a high quality, non-hardening pipe sealant. -
Page 11: Installation Of Tool Kits
MagKrimp™ Hydraulic Head Crimper C-FRAME STAND 5. When using the optional C-Frame stand, be sure the C-Frame #3/8-16 SHCS stand assembly is securely fastened to a clean, sturdy workbench or table in a well-lighted area. Fasten the stand with two #3/8-16 SHCSs, nuts, and washers of sufficient length for the tabletop. -
Page 12: Section 3
MagKrimp™ Hydraulic Head Crimper Section 3 Terminal Specifications and Crimping Operation Scope Terminal Specifications Chart Crimping Terminals UNCONTROLLED COPY Doc No. TM-190780422 Release Date: 03-28-14 Page 12 of 22 Revision: A Revision Date: 03-28-14... -
Page 13: Scope
MagKrimp™ Hydraulic Head Crimper 3.1 SCOPE This tooling is designed to crimp Molex MagKrimp Products ANVIL (INDENTOR) PUNCH (Nest) CENTER BARREL WITHIN PUNCH CABLE AND MAGNET WIRES CABLE HYDRAULIC MAGNET WIRES TERMINAL HEAD Figure 3-1 PUNCH (NEST) Figure 3-2 3.2 Crimping Terminals Before crimping, set the recommended air pressure gauge to obtain the proper crimp. -
Page 14: Crimping Tool Go-No Go Charts
MagKrimp™ Hydraulic Head Crimper 3.3 Crimping Tool Go-No Go Charts PUNCH (Nest) PUNCH (Nest) GAUGE .115 .085 COLOR CODES ANVIL (INDENTOR) ANVIL (INDENTOR) Figure 1 Figure-2 MagKrimp™ Products Tool Gauging Rectangular Wire Range Tool Set Terminal Circular Round Wire Color Max. -
Page 15: Section 4
MagKrimp™ Hydraulic Head Crimper Section 4 Preventive Maintenance Lubrication Bleeding Air From the System Inspecting the Hydraulic Fluid Level Draining and Flushing the Reservoir Refilling the Reservoir Venting the Reservoir Priming the Pump Unit Periodic Cleaning Spare Parts 4.10 Perishable Parts 4.11 Storage UNCONTROLLED COPY... -
Page 16: Lubrication
MagKrimp™ Hydraulic Head Crimper 4.1 Lubrication 45.4 Draining and Flushing the Reservoir WARNING: Any repair or servicing which requires IMPORTANT: Wipe the pump exterior completely dismantling the pump, must be performed in a dirt- clean before attempting this procedure! free environment by a qualified technician. 1. -
Page 17: Venting The Reservoir
MagKrimp™ Hydraulic Head Crimper 3. Remove the screwdriver and depress the pump end of the pedal once more. 4.6 Venting the Reservoir 4. If the ram extends or pressure builds, the pump has been sucessfully primed. To improve oil delivery and increase useable oil 5. -
Page 18: Spare Parts
Customers are responsible for maintaining the tooling kits used in the 19078-0422. Perishable parts are those parts that come in contact with the product and will wear out over time. Molex recommends that all customers keep at least one set of the perishable tooling in stock at all times. This will reduce the amount of production down time. -
Page 19: Section 5
MagKrimp™ Hydraulic Head Crimper Section 5 5.1. Parts Lists and Assembly Drawing 5.2. Troubleshooting UNCONTROLLED COPY Doc No. TM-190780422 Release Date: 03-28-14 Page 19 of 22 Revision: A Revision Date: 03-28-14... -
Page 20: Main Parts List And Assembly Drawings
MagKrimp™ Hydraulic Head Crimper 5.1 Main Parts List and Assembly Drawings 19078-0422 Main Assembly Figure 5-1 Item Order No. Description Quantity 19286-0041 Hydraulic Hose Assembly-6 Feet 19286-0049 Filter Regulator with Gauge 19286-0059 Air / Hydraulic Pump Power Unit 19286-0103 Air Hose 1/4 NPT Male Fitting-10 Feet 19078-0429 Hydraulic Head Assembly (for U-dies) 19286-0600 C-Frame Stand Assembly... -
Page 21: Troubleshooting
MagKrimp™ Hydraulic Head Crimper 5.2 Troubleshooting Symptom Cause Solution Low oil level. Replenish oil reservoir. Pump reciprocates Depress air intake valve and hydraulic but no Pump not primed. release valve simultaneously. oil delivery. Invert pump. Fill intake filter with oil. (Ram will not extend) Check oil filter for contamination. - Page 22 For more information use the Crimping Testing and Inspection Handbook for Industrial (Closed Barrel products). There is no charge for this book, which can be found on the Molex Website (www.molex.com) or contact you local Molex sales engineer. Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No.
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