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CR5905 Hand Crimp Tool
FEATURES
Œ
Small handle spread which make this style tool ideally suited for end users
Œ
Ratchet with safety release that ensures consistent performance
Œ
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
SCOPE
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
CONDITIONS:
After crimping, the conductor profiles should measure the following (see notes on page 3).
Terminal
Series No.
5230
5230
5230
5230
5230
Doc No. 11-01-0195
Release Date: 04-13-93
Revision: C
Revision Date: 07-28-04
HAND CRIMP TOOL
Operating Instruction and
Specification Sheet
Order No. 11-01-0195 (CR5905)
Terminal
Wire Size
Series No.
AWG
mm²
5230
22 - 30
0.35-0.05
BELL MOUTH
INSULATION
CRIMP
Cond. Crimp
Wire Size
Height (Ref)
2
AWG mm
mm
In.
22
0.35
0.80-0.90
.031-.035
24
0.20
0.78-0.88
.031-.035
26
0.12
0.71-0.81
.028-.032
28
0.08
0.69-0.79
.027-.031
30
0.05
0.68-0.78
.027-.031
Insulation Diameter
Strip Length
mm
In.
mm
1.10-1.50
.043-.060
2.54-3.17
CONDUCTOR
CRIMP
CRIMP HEIGHT
Punch Width (Ref)
Cond.
Ins.
mm
In.
mm
In.
1.22
.048
1.30
.051
1.22
.048
1.30
.051
1.22
.048
1.30
.051
1.22
.048
1.30
.051
1.22
.048
1.30
.051
UNCONTROLLED COPY
In.
.100-.125
BEND UP
ROLLING
TWISTING
BEND
DOWN
Pull Force Min.
Profile
N
Lb.
A
B
44.5
10.00 X
28.9
6.50
X
17.8
4.00
X
11.1
2.50
X
6.7
1.50
X
Page 1 of 4
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Summary of Contents for molex CR5905
- Page 1 CR5905 Hand Crimp Tool HAND CRIMP TOOL Operating Instruction and Specification Sheet Order No. 11-01-0195 (CR5905) FEATURES Œ Small handle spread which make this style tool ideally suited for end users Œ Ratchet with safety release that ensures consistent performance Œ...
- Page 2 CR5905 Hand Crimp Tool OPERATION PRE-STRIPPED WIRE Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open. Crimping Terminals TERMINAL 1. Lift the locator blade and place the terminal into the correct die profile (A or B), release the locator blade.
- Page 3 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above) The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
- Page 4 Figure 4 Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL, 60563 Tel: 630-969-4550 Fax: 630-505-0049 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No. 11-01-0195 Release Date: 04-13-93 Page 4 of 4 Revision: C Revision Date: 07-28-04...
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