Challenger Lifts CL10AV3-DPC Installation, Operation And Maintenance Manual
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Challenger Lifts CL10AV3-DPC Installation, Operation And Maintenance Manual

Challenger Lifts CL10AV3-DPC Installation, Operation And Maintenance Manual

Versymmetric® two post surface mounted lift with dual pendant control
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Installation, Operation, & Maintenance Manual
V
M
ODELS
Emal:
IMPORTANT:
ersymmetric
Surface Mounted Lift
D
P
with
UAL
CL10AV3-DPC
:
CL10AV3-DPC-QC
10,000
2500
2311 South Park Rd Louisville, Kentucky 40219
Challengerlifts@soe.freshdesk.com
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING OR OPERATING LIFT
® Two Post
C
ENDANT
ONTROL
. C
LBS
APACITY
.
A
LBS
PER
RM
Phone: 800-648-5438
(Q
C
)
UICK
YCLE
Rev. 2024/09/25

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Summary of Contents for Challenger Lifts CL10AV3-DPC

  • Page 1 Installation, Operation, & Maintenance Manual ersymmetric ® Two Post Surface Mounted Lift with ENDANT ONTROL CL10AV3-DPC ODELS CL10AV3-DPC-QC UICK YCLE 10,000 APACITY 2500 2311 South Park Rd Louisville, Kentucky 40219 Emal: Challengerlifts@soe.freshdesk.com Phone: 800-648-5438 IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE INSTALLING OR OPERATING LIFT Rev.

  • Page 2: Specifications

    Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance ENERAL PECIFICATIONS See Figure 1 CL10A CL10A-2 CL10A-3 11’-2” or 11’- 8” 13’-2” or 13’- 8” 14’-2” or 14’- 8” Column Height * Ceiling Height Required 12’ 13’- 3” or 13’- 9” 14’- 3”...

  • Page 3: Vertical Clearance

    Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance ERTICAL LEARANCE EAD ENTIRE MANUAL BEFORE ASSEMBLING INSTALLING OPERATING OR SERVICING THIS Check the height of the area where the lift is to be installed. Clearance should be calculated based on the EQUIPMENT full raised height of the lift.

  • Page 4: Installation

    Chalk line shorted or damaged goods. Do this for your own c. 4ft level protection. d. 10” adjustable wrench Challenger Lifts NOTIFY AT ONCE if any hidden e. Standard open-end wrenches 7/16”, 1/2", loss or damage is discovered after receipt.

  • Page 5: Base Plate

    Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance 3) Determine the sheave location on the lower 4) Route cables as shown in Fig. 2 and Fig. 4. bracket based on the overall height and width of Ensure cables do not wrap around hoses during the lift at its chosen configuration.
  • Page 6 Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance 13) Raise both carriages (200 lbs. ea.) high enough to OCKING drill the two inner anchor holes on each column. 8) Attach 1/2" O.D. extension spring to hole located Measure both carriage heights to ensure they are on bottom side of both supplied lock pawls, Fig.
  • Page 7 Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance BOLT HOLES FOR BOLT HOLES FOR BOLT HOLES FOR BOLT HOLES FOR BOLT HOLES FOR BOLT HOLES FOR BOLT HOLES FOR BOLT HOLES FOR BOLT HOLES FOR BOLT HOLES FOR BOLT HOLES FOR BOLT HOLES FOR BOLT HOLES FOR...
  • Page 8 Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance VERHEAD IMIT WITCH ENDANT WITCHES 31) Locate the pendant mounting hole on each 28) Install overhead limit switch to the overhead beam column just below the lock cover on the left side. using the rear set of holes on the power side of the Tap hole on both columns 5/16-18NC.
  • Page 9 Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance & H OWER YDRAULIC OSES IMPORTANT – To ensure proper hose fitting seal HOSE ROUTING DIAGRAMS without damage to the fitting follow this procedure for each hose connection: Screw flared fitting on finger tight.
  • Page 10 Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance ELEASE 37) Attach power unit hose to power column extension WO LOCK RELEASE CABLES WILL BE ROUTED TOGETHER as seen in Fig. 16a. Connect power unit hose to THROUGH THE LIFT NE CABLE ATTACHES TO THE TOP OF tee from Fig.
  • Page 11 Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance ADHESIVE ADHESIVE ADHESIVE ADHESIVE 1/2" O.D. EXT. 1/2" O.D. EXT. 1/2" O.D. EXT. 1/2" O.D. EXT. SPRING SPRING SPRING SPRING CABLE CLEVIS CABLE CLEVIS CABLE CLEVIS CABLE CLEVIS THREADED THREADED THREADED THREADED SLEEVE...
  • Page 12 Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance AFETY ECALS YNCHRONIZING ABLES 56) Clean the rear surface of both columns and install 63) Raise lift and ensure carriages lower into same safety decals, Page 3 and Fig. 22 . lock position.
  • Page 13 Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance Fig. 23 – Arm Shim, 3-Stage INAL HECKOUT ROCEDURE 74) Demonstrate the operation of the lift to the owner/operator/employer using a typical vehicle and review correct and safe lifting procedures using the Lifting It Right booklet as a guide.
  • Page 14 Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance SUPPLY SUPPLY SUPPLY SUPPLY POWER UNIT ELECTRICAL CONNECTIONS POWER UNIT ELECTRICAL CONNECTIONS POWER UNIT ELECTRICAL CONNECTIONS POWER UNIT ELECTRICAL CONNECTIONS 208-240 VAC 208-240 VAC 208-240 VAC 208-240 VAC 60Hz, 1Ø 60Hz, 1Ø...

  • Page 15: Operation Procedure

    Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance National Standard for Automotive Lifts-Safety PERATION ROCEDURE Requirements for Operation, Inspection and Maintenance; and in the case of frame engaging AFETY OTICES AND ECALS lift, ALI/LP-GUIDE, Vehicle Lifting Points/Quick This product is furnished with graphic safety Reference Guide for Frame Engaging Lifts ;...
  • Page 16 If the vehicle is stable, raise the vehicle to  Check adapters for damage or excessive wear. a height a few inches above the desired working Replace as required with genuine Challenger Lifts height. parts. 5) Lower the vehicle until the locks on both columns ...

  • Page 17: Parts Breakdown

    Replace all worn, damaged, or broken parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Page 17 CL10ADPC-IOM-A.doc...
  • Page 18 Replace all worn, damaged, or broken parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Page 18 CL10ADPC-IOM-A.doc...
  • Page 19 Replace all worn, damaged, or broken parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Page 19 CL10ADPC-IOM-A.doc...
  • Page 20 Replace all worn, damaged, or broken parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Page 20 CL10ADPC-IOM-A.doc...
  • Page 21 Replace all worn, damaged, or broken parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Page 21 CL10ADPC-IOM-A.doc...
  • Page 22 PARTS BREAKDOWN (continued) Fig F. Carriage & 3-Stage Arm Pack (B2202SD) Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
  • Page 23 38mm EXTERNAL RETAINING RING B2202SD ARM PACK, CL10A, 3-STAGE Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
  • Page 24 Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance NOTES Page 24 CL10ADPC-IOM-A.doc Rev. 2024/09/25...
  • Page 25 Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance NOTES Page 25 CL10ADPC-IOM-A.doc Rev. 2024/09/25...
  • Page 26 Model CL10A with Dual Pendant Control Installation, Operation, and Maintenance REVISIONS 2024/09/25 – UPDATED ANSI/ALI REFERENCE MATERIAL. Page 26 CL10ADPC-IOM-A.doc Rev. 2024/09/25...

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