Binks DX200SR Service Manual

Binks DX200SR Service Manual

Stainless steel diaphragm pump

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Service Manual
EN
DX200
Stainless Steel Diaphragm Pump
DX200SR
DX200SN
DX200SM
DX200SP
Patent US9447780
1/20
77-3211-R1.5

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Summary of Contents for Binks DX200SR

  • Page 1 Service Manual DX200 Stainless Steel Diaphragm Pump DX200SR DX200SN DX200SM DX200SP Patent US9447780 1/20 77-3211-R1.5...
  • Page 2: Eu Declaration Of Conformity

    Product Description / Object of Declaration: Diaphragm Pumps - DX70, DX200, DX200-3 Bare pump and packages This Product is designed for use with: Solvent and Water based materials Suitable for use in hazardous area: Zone 1 Protection Level: II 2 G Ex h IIB T4 Gb Notified body details and role: Element Materials Technology (0891) Lodging of Technical file...
  • Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance severe personal injury, death or substantial minor personal injury, product or property information.
  • Page 4: Specification

    Specification Ratio: Maximum air inlet pressure: 7 Bar [100 psi] Maximum fluid pressure: 7 Bar [100 psi] Displacement per cycle: 0.20 Litres [0.05 US gall] Output @ 60 cycles / min: 12 Litres/min [3.17 US gall/min] Maximum Recommended Continuous Cycle Rate (cycles / min): Maximum Recommended Intermittent Cycle Rate (cycles / min):...
  • Page 5: Installation

    Installation Dimension DX200SN 249mm DX200SR 270mm DX200SM 379mm DX200SP 339mm 5/20 77-3211-R1.5...
  • Page 6 The pump inlet pressure should nominally be 1 bar [15 psi] higher. ATEX special conditions for safe use: Pump Earthing The pump must be earthed at all times. A resistance <1Ω when measuring with an ohm-meter at the earth point Earth connection, Binks Part No. 0114-011798 6/20 77-3211-R1.5...
  • Page 7 Paint section materials of construction Pumps DX200S# Item Material Pump body inserts Stainless steel End cap Stainless steel Diaphragms PTFE Seals FKM/PE Valve ball & spring Stainless steel End cap plugs Stainless steel Ball Cage (Acetal) POM Fluid regulator & pulsation chamber Stainless steel DX200SE# Pumps Item...
  • Page 8: Spare Parts

    Spare parts Item Part No. Description DXK-222 Check valve seal kit x4 DXK-260 Enamel check valve seal kit x4 DXK-223 Check valve kit x4 DXK-262 Enamel check valve kit x4 DXK-224 Diaphragm kit x2 DXK-225 Shaft & seal kit DXK-226 End cap seal kit x4 DXK-206 Caps &...
  • Page 9 Spare Parts 9/20 77-3211-R1.5...
  • Page 10 Spare Parts Item Part No. Description DXK-213 Diaphragm assembly DXK-214 Regulator Insert DXK-228 Fluid regulator assembly DXK-229 Inlet/outlet seal x4 DXK-230 Insert seal x4 DXK-231 Non regulated assembly DXK-18 Cover, seal & screws DXK-25 Gasket x4 DXK-216 Air valve kit 0114-011798 Grounding cable 4m DXK-215...
  • Page 11 Spare parts Note: Refer to manual 77-3216 for pulsation chamber spare parts 11/20 77-3211-R1.5...
  • Page 12 Spare parts Item Part No. Description DXK-232 1/2" Female inlet connector kit, with seals DXK-233 1/2" Male inlet connector kit, with seals DXK-234 3/4" Female inlet connector kit, with seals DXK-235 1/2" - 3/8" Male inlet connector kit, with seals DXK-230 Seal x4 DXK-229...
  • Page 13: Maintenance

    Maintenance Key - Maintenance symbols Order for dis-assembly (reverse for assembly) Grease (AGMD-010) refer to figure Spanner or socket size Torque required 13/20 77-3211-R1.5...
  • Page 14 Maintenance Figure 1 Figure 2 14/20 77-3211-R1.5...
  • Page 15 Maintenance Figure 3 Rotate insert 90° Line up to the inlet port that you require 15/20 77-3211-R1.5...
  • Page 16: Maintenance Schedule

    Maintenance schedule Typical period Recommended operation Check for fluid or air leaks Inspect Pump for Correct operation Monthly Check for any excessive mechanical noise Check for excessive fluid pressure pulsation Perform a pump stop test to ensure correct operation, by ensuring pump stops when the spraygun trigger is closed and there is no fluid flow.
  • Page 17 Bare pump selection DX200 For use with Pump body Air regulators Stainless Steel No regulator DX200## 1 Regulator DX200#N & P Stainless Steel - Enamel 2 Regulators DX200#R 2 Regulators DX200#N 3 Regulators DX200#R Fluid regulator Note Fluid regulator versions DX200SER & Regulator DX200SEM are not suitable for use with enamel No regulator...
  • Page 18 Air regulators DXA-AC1-200 1 Regulator - Pump DXA-AC2-200 2 Regulators - Pump - Fluid regulator DXA-AC22-200 2 Regulators - Pump - Spraygun DXA-AC3-200 3 Regulators - Pump - Spraygun - Fluid regulator Item Part No. Description GA-382-P Gauge S-1817 Ø4mm Hose MPV-10 QD stem 1\4"...
  • Page 19 NOTES 19/20 77-3211-R1.5...
  • Page 20: Warranty Policy

    © 2018 Carlisle Fluid Technologies, Inc. All rights reserved. Binks is part of Carlisle Fluid Technologies, a global leader in innovative finishing technologies. For technical assistance or to locate an authorized distributer, contact one of our international sales and customer support locations below.

This manual is also suitable for:

Dx200 seriesDx200snDx200smDx200sp

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