Advertisement
Quick Links
Service Manual
MX432 & MXL432 Pump &
Models: MX432‡‡ & MXL432‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE), UC (U-Cups)
Patent 7,603,855.
Air consumption @ 20 cycles/min and 8 bar [116 psi] air
Maximum recommended continuous cycle rate (cycles/min): 20
A
C
B
Packages
SPECIFICATION - Bare Pump
Maximum air inlet pressure: 8 bar [116 psi]
Maximum fluid pressure: 256 bar [3712 psi]
Displacement per cycle: 24 cc [0.8 oz]
Output @ 60 cycles/min: 1.4 l/m [0.4 US gal/m]
Air inlet connection: 3/8" BSP(f)
Fluid inlet connection: MX-3/4" NPS(m), MXL-1/2" NPS(m)
Fluid outlet connection: M14x1.5(f)
Wetted parts materials of construction:
Ratio: 32:1
147 l/m [5.2 SCFM]
inlet pressure:
Sound level: 96.2 dB
Weight: 7.5 kg [16.5 lbs]
Stainless Steel, Tunsten Carbide, Hard
Chrome, PTFE, Polyethylene, Leather,
Ceramic.
EN
Advertisement
Related Manuals for Binks MX432
Summary of Contents for Binks MX432
- Page 1 Service Manual MX432 & MXL432 Pump & Packages Models: MX432‡‡ & MXL432‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE), UC (U-Cups) Patent 7,603,855. SPECIFICATION - Bare Pump Ratio: 32:1 Maximum air inlet pressure: 8 bar [116 psi] Maximum fluid pressure: 256 bar [3712 psi] Displacement per cycle: 24 cc [0.8 oz]...
-
Page 2: Product Description
Binks, Ringwood Road, Bournemouth, BH11 9LH. UK EU Declaration of Conformity We: Binks declare that the above product conforms with the Provisions of: Machinery Directive 2006/42/EC ATEX Directive 94/9/EC by complying with the following statutory documents and harmonized standards: EN ISO 12100: Safety of Machinery - General Principles for Design... - Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.
- Page 4 PUMP OPERATION AND CLEANING AIR SUPPLY AIR SHUT OFF VALVE (IF FITTED) AIR PRESSURE REGULATOR BINKS PUMP FLUID PRESSURE RELIEF VALVE (IF FITTED) SPRAY GUN FLUID FILTER (IF FITTED) LUBRICATION CUP & LEVEL EARTH CABLE AIR MOTOR EARTH CABLE FLUID FILTER (IF FITTED)
-
Page 5: Cleaning The Pump
INSTALLATION 1 - ENSURE THE PUMP IS LOCATED ON A SUITABLE & STABLE MOUNTING. 2 - GROUND/EARTH THE PUMP WITH (9) OR (10), CHECK EARTH IS LESS THAN 1 Ohm. 3 - CONNECT SUITABLE HOSES FOR AIR SUPPLY AND FLUID HOSE TO GUN. 4 - FILL THE LUBRICATION CUP (8) WITH A SUITABLE LUBRICANT (13) SO IT IS VISIBLE IN THE LEVEL SIGHT GLASS. - Page 7 MX432 & MXL432 BARE PUMP QUANTITY MX432 & MXL432 ITEM PART NUMBER DESCRIPTION AX85S AX85S AIR MOTOR FX4PL/FXL4PL FLUID SECTION (PTFE/LEATHER) FX4PP/FXL4PP FLUID SECTION (PTFE) FX4PU/FXL4PU FLUID SECTION (PTFE/UHMW) FX4UC/FXL4UC FLUID SECTION (U-CUPS) ∆ 0115-010001 SOCKET HEAD CAP SCREW 0114-014351...
- Page 8 MX432 & MXL432 BARE PUMP - MAINTENANCE RECOMMENDED LUBRICANT LEVEL MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse order for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape)
- Page 9 MX412 & MXL412 BARE PUMP - TROUBLESHOOTING PROBLEM CAUSE SOLUTION No compressed air. Check compressed air supply. Pump will not start Spray tip is blocked. Clean or replace the spray tip. Worn poppet assemblies. Replace the poppet assemblies. Erratic operation of air motor, Worn or dirty spool and sleeve Clean or replace the spool and air motor stops.
- Page 10 AX85S Air Motor Patent 7,603,855 SPECIFICATION Maximum air inlet pressure 8 bar [116 psi] Maximum recommended continous cycle rate: (cycles/min) Air inlet connection: 3/8" BSP(f) Piston Diameter: 85 mm [3.3 in] Stroke Length: 75 mm [3.0 in]...
- Page 11 AX85S AIR MOTOR MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse order for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) ● Parts are included in 0115-010215 AX85 Repair Kit ◊ Parts are included in 0115-010217 AX85 Seal Kit □ Parts are included in 0115-010226 Air Motor Valve Repair Kit ∆...
- Page 12 AX85S AIR MOTOR REF. PART NUMBER DESCRIPTION 0115-010023 EXHAUST COVER SCREEN ○ 0115-010022 ○ EXHAUST COVER 0115-010026 ○∆ BUTTON HEAD CAP SCREW 0115-010073 BUTTON HEAD CAP SCREW ○∆ 0115-010019 QUICK EXHAUST VALVE CAGE ○ 0115-010021 ○+§□ O-RING 0115-010020 DIAPHRAGM ○+□ 0115-010024 COUNTER SUNK CAP SCREW ○∆...
- Page 13 AX85S AIR MOTOR - MAINTENANCE MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse order for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape)
- Page 14 AX85S AIR MOTOR - MAINTENANCE MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse order for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape)
- Page 15 AX85S AIR MOTOR - MAINTENANCE MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse order for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) WARNING PACEMAKER WARNING. You are in the presence of magnetic fields which may interfere with the operation of certain pacemakers. NOTE CAUTION Spool and sleeve assembly (15) is a matched...
- Page 16 AX85S AIR MOTOR - TROUBLESHOOTING PROBLEM CAUSE SOLUTION No compressed air. Check compressed air supply. Pump will not start System is blocked. Clear the blockage. Worn poppet assemblies. Replace poppet assemblies. Erratic operation of air Worn or dirty spool and sleeve Clean or replace the spool and sleeve motor, air motor stops assembly.
- Page 17 FX4 & FXL4 Fluid Section Models: FX4‡‡ & FXL4‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE), UC (U-Cups) SPECIFICATION Maximum fluid pressure: 96 bar [1390psi] Displacement per cycle: 24 cc [0.8oz] Output @ 60 cycles/min: 1.4 L/m [0.4 gal/m] Fluid inlet size: FX-3/4" NPS(m), FXL-1/2"NPS(m) Fluid outlet size: M14x1.5(f) Weight: 4.2 kg [9.2 lbs] Stainless Steel,...
- Page 18 FX4 & FXL4 Fluid Section (Chevron seals) Models: FX4‡‡ & FXL4‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE). 0115-010256 CHECK VALVE Item 3 is self-tapping into item 2. FX*4PL FX*4PP FX*4PU Parts are included in Seal Kit: 0115-010221 0115-010223 0115-010225 • Parts are included in Repair Kit: 0115-010222 0115-010224 0115-010388...
- Page 20 FX4 & FXL4 Fluid Section (U-cup seals) Models: FX4UC & FXL4UC 0115-010256 CHECK VALVE Item 3 is self-tapping into item 2.
- Page 21 FX4 & FXL4 Fluid Section (U-cup seals) Models: FX4UC & FXL4UC ITEM PART NUMBER DESCRIPTION QTY. 0115-010646 PUMP TIE ROD 0115-010059 SOLVENT CUP 0115-010060 SIGHT GAUGE 0115-010061 SOLVENT CUP SEAL •+ 0115-010062 PACKING ADAPTER 0115-010058 WAVE SPRING 0115-010204 ADAPTER PLATE MACHINING 0115-010166 UPPER SEAL CARTRIDGE ASSEMBLY •+...
- Page 22 FX4 & FXL4 Fluid Section (Chevron seals)- MAINTENANCE Models: FX4‡‡ & FXL4‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE). MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse order for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) FX4 & FXL4 SEAL ORIENTATION DETAIL "A" (UPPER PACKINGS) DETAIL "B"...
- Page 23 FX4 & FXL4 Fluid Section (U-cup seals) - MAINTENANCE Models: FX4UC & FXL4UC MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse order for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) FX4 & FXL4 SEAL ORIENTATION DETAIL "A" UPPER SEAL DETAIL "B" LOWER SEAL...
- Page 25 MX432 & MXL432 CART MOUNTED PUMP OPTIONS ITEM PART NUMBER DESCRIPTION 0115-010186 CART 0115-010179 WALL BRACKET 0115-010001 SCREW 0115-010030 M8 HEX NUT 0115-010031 M8 LOCKWASHER 0115-010035 M8 PLAIN WASHER MX432XX MX432 BARE PUMP MXL432XX MXL432 BARE PUMP 0115-010180 AIR CONTROL 2 REGULATORS & VALVE...
- Page 26 MX432 & MXL432 WALL MOUNTED PUMP OPTIONS ITEM PART NUMBER DESCRIPTION 0115-010179 WALL BRACKET 0115-010001 SCREW 0115-010030 M8 HEX NUT 0115-010031 M8 LOCKWASHER 0115-010035 M8 PLAIN WASHER MX432XX MX432 BARE PUMP MXL432XX MXL432 BARE PUMP 0115-010180 AIR CONTROL 2 REGULATORS & VALVE...
- Page 27 MX432 & MXL432 TRIPOD MOUNTED PUMP OPTIONS ITEM PART NUMBER DESCRIPTION 0115-010100 TRIPOD 0115-010227 SCREW MX432XX MX432 BARE PUMP MXL432XX MXL432 BARE PUMP 0115-010180 AIR CONTROL 2 REGULATORS & VALVE 0115-010664 AIR CONTROL 2 REGULATORS 0115-010670 SUCTION TUBE (50 mesh) 3/4"...
- Page 28 MX 432 & MXL432 PAIL MOUNTED PUMP ITEM PART NUMBER DESCRIPTION MX432XX MX BARE PUMP MXL432XX MXL432 BARE PUMP 0115-010180 AIR CONTROL 2 REGULATORS & VALVE 0115-010664 AIR CONTROL 2 REGULATORS 0115-010201 FILTER ADAPTOR 3/4" 0115-010706 FILTER ADAPTOR 1/2" 0115-010320 SCREW M8 X 35MM,SS 0115-010035 PLAIN WASHER...
- Page 29 ACCESSORIES 0114-009629 1/4" RETURN HOSE ITEM PART NO DESCRIPTION DUMP HOSE & TUBE 0115-010695 FITTING 1/4" 0114-016059 0115-010100 TRIPOD ITEM PART NO DESCRIPTION 0115-010101 MOUNTING PLATE 0115-010210 TRIPOD LEG 0115-010212 FLAT HEAD SCREW 0115-010211 LOCKING NUT 0115-010236-K 3/4" SUCTION HOSE (MX) ITEM PART NO DESCRIPTION...
- Page 30 ACCESSORIES 0115-010664 AIR CONTROL 2 REGULATORS (MXL) ITEM PART NO DESCRIPTION 0115-010694 Ø12 NYLON TUBE 0.32 0115-010666 12mm OD ELBOW ZZ-3073 AIR REGULATOR 0114-019209 REDUCING BUSH GA-382-P PRESSURE GAUGE ZZ-2417 QD STEM 1/4 BSP F 0115-010667 Ø8 ELBOW 0115-010670 3/4" SUCTION TUBE (MX) ITEM PART NO DESCRIPTION...
- Page 31 ACCESSORIES 0110-009130 HIGH PRESSURE FILTER 272 BAR Max, 100 MESH 3/8" BSP F INLET, 1/4" NPSM OUTLET ITEM PART NO DESCRIPTION 0114-016061 SEAL 0110-009132 FILTER 100 MESH 0110-016058 3/8" BSP SWIVEL 0114-016059 1/4" NPSM NIPPLE 0114-011798 GROUND WIRE KIT 0114-019090 1/4" NIPPLE 0114-019091 BALL VALVE 0114-019985 HOSE NIPPLE 0110-009103 DUMP HOSE...
- Page 32 ACCESSORIES 0115-010180 AIR CONTROLS (MX) ITEM PART NO DESCRIPTION 0115-010694 Ø12 TUBE 0.32 0115-010157 MOUNTING STUD 0115-010324 3/8 BSP SWIVEL 0115-010666 Ø12 ELBOW 0115-010680 PANEL GA-382-P PRESSURE GAUGE DVX-56 GAUGE BLOCK 0115-010667 Ø8 ELBOW ZZ-3073 AIR REGULATOR DVX-58 REGULATOR NUT 0115-010684 3/8"...
- Page 33 ACCESSORIES 0115-010200 HIGH PRESSURE FILTER (PAIL) 272 BAR Max, 100 MESH 3/8" BSP F INLET, 1/4" NPSM OUTLET ITEM PART NO DESCRIPTION 0114-016061 SEAL 0110-009132 FILTER SCREEN 100 MESH 0114-013730 NIPPLE 1/4"NPSM 0114-019090 NIPPLE 0114-019091 BALL VALVE 0114-0200027 ELBOW 0114-019985 HOSE CONNECTOR 0115-010600 PLUG 20-2828 ELBOW...
- Page 34 ACCESSORIES 0115-010708 AIR CONTROL 1 REGULATOR (MXL) ITEM PART NO DESCRIPTION 0115-010694 Ø12 TUBE 0.32 0115-010666 Ø12 ELBOW ZZ-3073 AIR REGULATOR 0114-019209 REDUCING BUSH GA-382-P PRESSURE GAUGE MPV-10 QD STEM 1/4 BSP M 0115-010712 1/4" RETURN HOSE ITEM PART NO DESCRIPTION DUMP HOSE &...
- Page 35 NOTES 77-3203-R3.1 35/36...
- Page 36 WARRANTY POLICY Binks products are covered by Finishing Brands one year materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Finishing Brands, will void all warranties. For specific warranty information please contact the closest Finishing Brands location listed below.