Binks DX200AR Service Manual

Binks DX200AR Service Manual

Diaphragm pump dx200 series

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Service Manual
EN
DX200AR
DX200AN
77-3207-R1.7
DX200
Diaphragm Pump
Patent US 9447780
1/16
DX200ANB
DX200AM
www.carlisleft.com

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Summary of Contents for Binks DX200AR

  • Page 1 Service Manual DX200 Diaphragm Pump DX200AR DX200ANB DX200AN DX200AM Patent US 9447780 1/16 77-3207-R1.7 www.carlisleft.com...
  • Page 2: Eu Declaration Of Conformity

    Product Description / Object of Declaration: Diaphragm Pumps - DX70, DX200, DX200-3 Bare pump and packages This Product is designed for use with: Solvent and Water based materials Suitable for use in hazardous area: Zone 1 Protection Level: II 2 G c X IIB T4 Notified body details and role: Element Materials Technology (0891) Lodging of Technical file...
  • Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.
  • Page 4: Specification

    Specification Ratio: Maximum air inlet pressure: 7 bar [100 psi] Maximum fluid pressure: 7 bar [100 psi] Displacement per cycle: 0.20 litres [0.05 US gall] Output @ 60 cycles / min: 12 litres/min [3.17 US gall/min] Maximum Recommended Continous Cycle Rate [cycles/min]: Maximum Recommended Intermittent Cycle Rate [cycles / min]:...
  • Page 5: Installation

    Installation 5/16 77-3207-R1.7 www.carlisleft.com...
  • Page 6: Prior To Use

    The pump inlet pressure should nominally be 1 bar [15 psi] higher. ATEX special conditions for safe use: Pump Earthing The pump must be earthed at all times. A resistance <1Ω when measuring with an ohm-meter at the earth point Earth connection, Binks Part No. 0114-011798 6/16 77-3207-R1.7 www.carlisleft.com...
  • Page 7 Paint section materials of construction DX200A# Pumps Item Material Pump body Aluminium End cap Aluminium Diaphragms PTFE Seals FKM/PE Valve ball & spring Stainless Steel End cap plugs Stainless Steel Ball Cage (Acetal) POM DX200AE# Pumps Item Material Pump body Aluminium End cap Aluminium...
  • Page 8: Spare Parts

    Spare parts Item Part No. Description DXK-201 Check valve seal kit x 4 DXK-267 Enamel check valve seal kit x4 DXK-202 Check valve kit x 4 DXK-276 Enamel check valve kit x 4 DXK-203 Diaphragm kit x 2 DXK-204 Shaft & seal kit DXK-205 End cap seal kit x 2 DXK-206...
  • Page 9 Spare Parts 9/16 77-3207-R1.7 www.carlisleft.com...
  • Page 10 Spare Parts Item Part No. Description Blanking plate & screws ‡ DXK-209 DXK-210 Blanking gasket x 4 ‡ DXK-211 Insert ‡ DXK-212 Regulator cap & screws DXK-213 Diaphragm assembly DXK-214 Regulator Insert DXK-215 Gasket x 4 DXK-216 Air valve kit DXK-25 Gasket x 4 DXK-18...
  • Page 11 Spare Parts Inlet Connectors 11/16 77-3207-R1.7 www.carlisleft.com...
  • Page 12: Maintenance

    Maintenance Key - Maintenance symbols Order for dis-assembly (reverse for assembly) Grease (AGMD-010) refer to figure Spanner or socket size Torque required 12/16 77-3207-R1.7 www.carlisleft.com...
  • Page 13 Maintenance Figure 1 13/16 77-3207-R1.7 www.carlisleft.com...
  • Page 14: Maintenance Schedule

    Maintenance schedule Typical period Recommended operation Check for fluid or air leaks Inspect Pump for Correct operation Monthly Check for any excessive mechanical noise Check for excessive fluid pressure pulsation Perform a pump stop test to ensure correct operation, by ensuring pump stops when the spraygun trigger is closed and there is no fluid flow.
  • Page 15 Bare pump selection DX200 For use with Pump body Air regulators Aluminium No regulator DX200#N/M Aluminium - Enamel Regulator DX200#R Regulators DX200#N DX200#R Regulators Fluid regulator Note Fluid regulator versions DX200AER & Regulator DX200AEM are not suitable for use with enamel No regulator No regulator, Front outlet Manual Regulator...
  • Page 16: Warranty Policy

    © 2017 Carlisle Fluid Technologies, Inc. All rights reserved. Binks is part of Carlisle Fluid Technologies, a global leader in innovative finishing technologies. For technical assistance or to locate an authorized distributer, contact one of our international sales and customer support locations below.

This manual is also suitable for:

Dx200anDx200amDx200anb

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