Binks Maple 30/3 Service Manual
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Binks Maple 30/3 Service Manual

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Service Manual
EN
Maple 30/3 Pump
• Model 104010
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3235 R4.6
www.carlisleft.com

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Summary of Contents for Binks Maple 30/3

  • Page 1 Service Manual Maple 30/3 Pump • Model 104010 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.

  • Page 2: Eu Declaration Of Conformity

    Product Description / Object of Declaration: Pumps - Maple, DVP, 104009, 104010/LS, 104016, 104027, 104032, 104040/1/2, 104077, 104020, 104023, 104025, 104028/9, 106933, 104205,104149- 52, 104207-15, 104147. This Product is designed for use with: Solvent and Water based materials Suitable for use in hazardous area: Zone 1 Protection Level: II 2 G X IIB T4...
  • Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.

  • Page 4: Specification

    Specification Ratio: 3:1 Maximum air inlet pressure: 7 bar [101.5 psi] Maximum fluid pressure: 21 bar [304.5 psi] Nominal flow volume / cycle: 0.75 l/m [0.20 US gal/m] Output @ 60 cycles / min: 45 l/m [12 US gal/m] Maximum recommended continous cycle rate:Cycles/min 20 Maximum recommended intermittent cycle rate:Cycles/min 40 Fluid inlet connection: 1 1/2"...

  • Page 5: Dimensions And Mounting Details

    Dimensions and Mounting Details 1 ½" Sanitary outlet 1 ½" Sanitary inlet MOUNTING LOCATIONS 3/8" BSP/NPS Air Inlet SECTION A-A 77-3235 R4.6 5/24 www.carlisleft.com...

  • Page 6: Installation

    Installation This product should be flushed with a suitable compatible solvent prior to use. Mount the pump securely and position the pump at a convenient height (below the lid height of the paint container), to allow for maintenance, visual observation, and periodic inspection. The wall mount bracket is included with all pumps.
  • Page 7 Installation Set the pump speed to a slow cycle rate and prime the pump to remove any air before increasing pressure. Inspect for any air or fluid leaks. Set the pump cycle rate to achieve the required paint volume and then adjust the system back pressure regulator and pump air pressure to achieve the desired system fluid pressure.

  • Page 8: Parts List

    O-RING  192648 Ø41.0 x 1.78 O-RING 192775 INLET MANIFOLD 192776 OUTLET MANIFOLD 192777 VALVE MUFFLER 1" 192821 1" HEAVY DUTY MUFFLERS 104010-LS 192816 NAMEPLATE BINKS 193705 AIR MOTOR ASSEMBLY 193775 LABEL 194243 PISTON ASSEMBLY Ø100 77-3235 R4.6 8/24 www.carlisleft.com...
  • Page 9 Pump Assembly GREASE (AGMD-010) LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3235 R4.6 9/24 www.carlisleft.com...

  • Page 10: Air Motor Assembly

    PARTS LIST Air Motor Assembly ITEM PART NO. DESCRIPTION REMARKS 0115-010037 POPPET ASSEMBLY # 0115-010102 AIR VALVE ASSEMBLY #  161992 Ø117.5 x 2.62 O-RING  161993 Ø20.35 x1.78 O-RING  161994 Ø4.47 x 1.78 O-RING  161995 Ø19.5 x 3.00 O-RING ...
  • Page 11 77-3235 R4.6 11/24 www.carlisleft.com...
  • Page 12 194293 Air Motor Piston Assembly ITEM PART NO. DESCRIPTION REMARKS  162702 AIR MOTOR PISTON SEAL 165964 M12 x 40 GRUB SCREW 192759 PISTON SHAFT 192760 PISTON GREASE (AGMD-010) LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3235 R4.6 12/24 www.carlisleft.com...

  • Page 13: Air Valve Assembly

    Air Valve Assembly ITEM PART NO. DESCRIPTION REMARKS 0115-010015 SPOOL AND SLEEVE ASSEMBLY # Not Shown 162789 SPOOL AND SLEEVE O-RING  0115-010016 BUMPER  0115-010017 MAGNET 0115-010018 VALVE BLOCK END CAP  0115-010020 DIAPHRAGM  0115-010021 1.5 x 36 O-RING ...
  • Page 14 194243 Fluid Piston Assembly ITEM PART NO. DESCRIPTION REMARKS  160513 PISTON BALL CHECK SPRING 162805  Ø63.17 x 2.62 O-RING 162807  Ø50.52 x1.78 O-RING 162854  O-RING Ø82.22 x2.62 171784  1.375 BALL  192629 INLET SPRING KEEP 192631 ...

  • Page 15: Fault Finding

    Fault Finding Symptom Possible Cause Remedy Check seals and hose Air getting into the suction hose/manifold connections. Pump will not Worn piston seal. Replace piston seals. ‘Prime’ Inspect, clean and/or replace Ball checks not seating correctly. balls and seats. Check air and fluid supply ball No air or fluid supply valves and supply hoses.
  • Page 16 Fault Finding Symptom Possible Cause Remedy Check seals and hose connections. Air getting into fluid line, air supply restricted. Check air supply Remove, clean, and inspect seat, ball, and ball cage. Obstructed fluid ball checks. Replace if suspect or worn. Pump runs but has excessive pulsation.
  • Page 17 Spares Kits for Maple 30 Pump KIT No. PART NO. DESCRIPTION REMARKS  250768** Fluid section seal kit Check main parts list  250738** Fluid overhaul kit for details of individual kit contents  250618 Air Motor Seal Kit 250628* ...

  • Page 18: Maintenance Schedule

    Maintenance schedule Inspection Operation Daily Check for any general fluid or air leakage. Inspect Pump for Correct operation Weekly Check for any excessive mechanical noise Check for excessive fluid pressure pulsation Perform a pump stall test to ensure correct operation. If pump does not stall, check fluid piston seals and ball checks, replace as required.

  • Page 19: Bellows Replacement

    Bellows Replacement ITEM PART NO. DESCRIPTION REMARKS 502769 Bellows positioning tool 502382 Bellows assembly spigot Screw Item No. 2 (assembly spigot) onto the piston shaft Using Item No. 1, push bellows over spigot until located in groove. Smear loctite 572 over nose of bellows, thread nut onto bellows ensuring the thread starts squarely.
  • Page 20 Accessories ITEM PART NO. 192008 1 & 1 1/2" Sanitary Gasket 192009 1 & 1 1/2" Sanitary Clamp 502608 Seal Insertion Tool For Shaft seal (7) 502769 Bellows Positioning Tool 502382 Bellows assembly spigot AGMD-010 Kluber Isoflex Topas NB 52 Grease 50ml Tube 192779 Exhaust Tube Adapter (1”...
  • Page 21 NOTES 77-3235 R4.6 21/24 www.carlisleft.com...
  • Page 22 NOTES 77-3235 R4.6 22/24 www.carlisleft.com...
  • Page 23 NOTES 77-3235 R4.6 23/24 www.carlisleft.com...

  • Page 24: Warranty Policy

    Carlisle Fluid Technologies is a global leader in innovative finishing technologies.Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice. DeVilbiss®, Ransburg®, MS®, BGK®, and Binks® are registered trademarks of Carlisle Fluid Technologies, Inc. © 2019 Carlisle Fluid Technologies,Inc.

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