Related Manuals for Binks E4-60
Summary of Contents for Binks E4-60
- Page 1 Service Manual E4-60 Electric Drive Pump (EU Model) • 107070 (Japan Model) • 107072 (USA Model) • 107073 77-3229 R4.1 www.carlisleft.com...
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Page 2: Eu Declaration Of Conformity
Product Description / Object of Declaration: Electric Pump E2, E4 This Product is designed for use with: Solvent and Water based materials Suitable for use in hazardous area: Zone 1 Protection Level: II 2 G X IIB T4 (Pump) II 2 G Exd/Exde IIB T4 IP55 (Motor) CE0722 II 2 GD ck T4 (Gearbox) Notified body details and role: Element Materials Technology (0891) - Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance severe personal injury, death or substantial property minor personal injury, product or property information.
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Page 4: Specification
Pressure when used in 'Smart Mode' (Closed Loop Pressure Mode) Reduce Maximum working pressure by 2 bar [29 psi] when using in Open Loop Flow Mode e.g. E4-60 Maximum Set Pressure of 18 bar to operate Pump on a 24/7 basis 77-3229 R4.1 4/36 www.carlisleft.com... -
Page 5: Dimensions And Mounting Details
DIMENSIONS AND MOUNTING DETAILS M6 HEX. Head screw for pump earth grounding; the Pump Frame must be wired to a suitable earth ground to ensure that there is no possibility of static build up. 77-3229 R4.1 5/36 www.carlisleft.com... -
Page 6: Installation
INSTALLATION The Pump Units are designed for location in Zone 1 Hazardous areas, ATEX Category 2. Electrical connections must be in accordance with Local Regulations for installation in Hazardous Areas. It is recommended that a Local Control Box is positioned in close proximity to the pump, as a convenient local Start / Stop facility and Junction box. -
Page 7: Electric Motor
INSTALLATION Electric Motor The motor must be wired to provide a clockwise direction of the cam. Electric Motors for hazardous areas are specially designed to comply with official regulations concerning the risk of explosion. If improperly used, badly connected, or altered no matter how minor, their reliability could be in doubt. Standards relating to the connection and use of electrical apparatus in hazardous areas must be taken into consideration. - Page 8 INSTALLATION Attach suitable flexible hoses to the inlet and outlet connections. e.g., Suction - Ø50 I.D. [-1 to 10 bar working pressure] Outlet - Ø38 - 50 I.D. [20 bar working pressure] Ensure adequate air space around the Pump for maintenance and electric motor cooling requirements. ...
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Page 9: System Operation
SYSTEM OPERATION Before starting:- Ensure all electrical and mechanical connections are correctly made. All required interlocks are tested and operational. Suitable material for pumping is available at the suction hose. The outlet connection is not blocked or isolated by any valves. ... -
Page 10: Parts List
PARTS LIST Pump Assembly ITEM PART NUMBER DESCRIPTION REMARKS E4-60 193711 MECHANICAL ASSY EU MODEL 192686 H083 ATEX GEARBOX H083 GEARBOX USA MODEL 192687 (Not Shown) H083 GEARBOX JAPAN MODEL 192819 (Not Shown) EU MODEL 192684 3.0KW ATEX MOTOR 3.0KW ELECTRIC MOTOR... - Page 11 GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3229 R4.1 11/36 www.carlisleft.com...
- Page 12 PARTS LIST PRV and Manifold Assembly ITEM PART NUMBER DESCRIPTION REMARKS 104111-E4 FOOT MOUNTED PRV 192029 2" SANITARY GASKET 192544 SANITARY CLAMP 2" 192635 INLET MANIFOLD OUTLET MANIFOLD 192636 STANDARD 2" 192791 ELBOW 90° STANDARD 2" 194930 ELBOW 90° 78mm STANDARD 2"...
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Page 13: Mechanical Assembly
PARTS LIST Mechanical Assembly ITEM PART NUMBER DESCRIPTION REMARKS NYLOC NUT 163161 163952 CAP HEAD SCREW (ST ST) x 20 164469 HEX HEAD CAP SCREW x 40 164470 WASHER (ST ST) 165087 SPRING WASHER 165100 SPRING WASHER 165137 SPRING WASHER 165552 CAP HEAD SCREW (ST ST) x 20... - Page 14 ❹ 192668 SHAFT CLAMP ASSY 192682 CARRIAGE ASSEMBLY 192721 DRIVE SHAFT COUPLING 192752 1/4" - 10mm ELBOW LEAK DETECTION HOSE 192817 E4-60 ASSY 193102 CARRIAGE SPRING ROD 193104 CARRIAGE SPRING ❹ 193105 SPRING KEEP ASSEMBLY 193697 SHAFT COUPLING SPACER 194510...
- Page 15 GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) ** Tighten bolts holding carriage ends once pump is fully assembled. 77-3229 R4.1 15/36 www.carlisleft.com...
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Page 16: Shaft Assembly
PARTS LIST Shaft Assembly ITEM PART NUMBER DESCRIPTION REMARKS 192604 MIDDLE SHAFT 192600 CONSTANT VELOCITY CAM 192605 TOP SHAFT 192606 BASE SHAFT 165571 CAP HEAD SCREW x 70 GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3229 R4.1 16/36 www.carlisleft.com... - Page 17 Shaft Assembly CAM Radial pitch offset Assembly Tool Hold assembly tool (502512) in a vice (flats provided) and install middle shaft. Place CAM onto middle shaft ( with 'Top' engraving facing the shaft). Place the base shaft on top of the CAM, align the holes and screw in the M10 x 70 cap head screws using Loctite 243 and tighten to 65Nm.
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Page 18: Carriage Assembly
PARTS LIST Carriage Assembly ITEM PART NUMBER DESCRIPTION REMARKS 192608 LEFT HAND CARRIAGE END 192607 CARRIAGE MIDDLE 192609 RIGHT HAND CARRIAGE END 192618 CARRIAGE ADAPTOR 192611 FOLLOWER GUARD WASHER ❹ 192610 CAM FOLLOWER PIN 192612 FOLLOWER NUT WASHER 192641 CAM FOLLOWER Ø72 ❹... - Page 19 When fitting new bearings: Ensure seals have been removed from inside of bearing to ensure a correct grease supply path via centre spacer. Bolts remain loose, tightened when mechanical assembly is complete. Orientate bearing so black section along the body is aligned to the block's side.
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Page 20: Piston Assembly
PARTS LIST Piston Assembly ITEM PART NUMBER DESCRIPTION REMARKS 160513 BALL CHECK SPRING ❶❷ 163921 CAP HEAD SCREW (ST ST) x 25 165044 SPRING WASHER 165087 SPRING WASHER 165108 SPRING WASHER 165957 CAP HEAD SCREW x 90 165960 CAP HEAD SCREW x 90 171788 BALL... - Page 21 GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3229 R4.1 21/36 www.carlisleft.com...
- Page 22 PARTS LIST Piston Assembly ITEM PART NUMBER DESCRIPTION REMARKS 160513 PISTON BALL CHECK SPRING Ø63.17 X 2.62 162805 O-RING Ø50.52 X 1.78 162807 O-RING Ø82.22 X 2.62 162854 O-RING 171784 BALL 1.75" 192629 INLET SPRING KEEP 192631 SEAT ...
- Page 23 PARTS LIST Shaft & Bellows Assembly ITEM PART NUMBER DESCRIPTION REMARKS 192374 RETAINING NUT 192579 KNIFED BELLOWS 192627 BELLOWS SPACER 192628 SHAFT SEAL 192619 PISTON SHAFT 502377 BELLOWS POSITIONING TOOL TOOL 502382 BELLOWS ASSEMBLY SPIGOT TOOL Screw Item No. 6 (assembly spigot) onto the piston shaft (grease spigot with AMGD-010).
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Page 24: General Maintenance
Maintenance General Maintenance The working life and thus the expected life prior to replacement of parts within a Paint Pump are greatly affected by three main factors: - • Abrasiveness of Fluid Pumped Pump Duty Cycle • Fluid Pressure Output Requirement •... -
Page 25: Maintenance Schedule
Maintenance Maintenance schedule Inspection Operation Daily Check for any fluid leakage Check for any excessive mechanical noise Check for excessive fluid pressure pulsation Weekly Check oil level within gearbox While running, apply (502375) grease to cam follower bearings, 8 strokes of a 3 Monthly standard ‘cartridge’... - Page 26 Maintenance Gearbox WARNING Wait until the unit has cooled sufficiently after stopping and isolation. Gearbox Every 1000 hours verify the good condition of oil seals and gaskets Maintenance The gearbox is supplied factory fitted with oil and is a service free unit. However if seals start to leak and oil level is reduced, both the affected seal and oil need to be replaced as a general overhaul of the unit.
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Page 27: Electric Motors
Maintenance Motor WARNING Wait until the unit has cooled sufficiently after stopping and isolation. Electric Motors Maintenance of Ex Motors - are reported by EN 60079-17 standard, in particular:- • The electric connections must be correctly locked to avoid resistance-increases, with consequent contact overheating. -
Page 28: Fault Finding
Fault Finding Mechanics Symptom Possible Cause Remedy Gearbox Output shaft does not Drive between shafts in the gear unit Return the unit for repair and replace rotate, even though the motor is interrupted gearbox running. Gearbox Oil leaking Defective gasket on gear unit Retighten screws on gear cover. -
Page 29: Fluid Section
Fault Finding Fluid Section Symptom Possible Cause Remedy Air entering the suction Check o-rings and hose hose/manifold connections Worn piston seals Replace piston seals. Pump will not ‘Prime’ Ball checks not seating Inspect, clean/replace correctly. balls/seats No power Check electrical supply Inverter Unit or safety Check inverter and fault Pump will not run... - Page 30 Testing and Lubricating Testing and Lubricating after major overhaul WARNING Testing and Lubricating - Qualified personnel only Connect pump to paint system. Connect electric motor to a suitable electrical supply. Fit the gearbox vent plug. Turn on paint system and set back pressure regulator to zero. Turn the pump on at the local isolation mounted switch.
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Page 31: Spare Parts List
Spare Parts List Recommended Replacement Spare Parts and Kits for E4-60 Pumps KIT No. PART NUMBER DESCRIPTION REMARKS 192600 CONSTANT VELOCITY CAM 193626 PISTON Ø100 502673 CAM UPGRADE KIT 192688 AUTO LUBRICATION KIT 250769 FLUID SECTION SEAL KIT ... - Page 32 ACCESSORIES PART NUMBER DESCRIPTION REMARKS 192800 SMART CARD 502373 GREASE GUN FOR CAM FOLLOWER (& MAIN BEARINGS) COLLET CONNECTOR 502514 GREASE GUN FOR LINEAR BEARINGS (300mm EXTENSION) HOOK CONNECTOR 502375 GREASE FOR CAM FOLLOWER (& MAIN BEARINGS) 502376 GREASE FOR LINEAR BEARINGS 502144 PRESSURE SWITCH 192569...
- Page 33 ACCESSORIES PART NUMBER DESCRIPTION REMARKS 192450 TORX SECURITY SCREWDRIVER FOR COVER FOC with a New Pump 502508 TOP BEARING LOCKNUT TOOL 502509 BOTTOM BEARING LOCKNUT TOOL 502510 TOP BEARING PRESS TOOL 502511 BOTTOM BEARING PRESS TOOL 502512 SHAFT ASSEMBLY TOOL 502377 BELLOWS ASSEMBLY TOOL 502382...
- Page 34 NOTES 77-3229 R4.1 34/36 www.carlisleft.com...
- Page 35 NOTES 77-3229 R4.1 35/36 www.carlisleft.com...
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Page 36: Warranty Policy
© 2018 Carlisle Fluid Technologies, Inc. All rights reserved. Binks is part of Carlisle Fluid Technologies, a global leader in innovative finishing technologies. For technical assistance or to locate an authorized distributer, contact one of our international sales and customer support locations below.