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Instruction Manual E2-30 Electric Drive Pump • Model 107071 (EU Model) • Model 107074 (USA Model) • Model 107075 (Japan Model) E2-40 Electric Drive Pump • Model 107093 (EU Model) • Model 107094 (USA Model) • Model 107095 (Japan Model)
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Justus-von-Liebig-Straße 31, 63128 Dietzenbach. DE EU Declaration of Conformity We: Binks declare that the above product conforms with the Provisions of Machinery Directive 2006/42/EC and the ATEX Directive 94/9/EC by complying with the following statutory documents and harmonized standards: - Machinery Safety Standards EN ISO 12100, EN ISO 4413, EN ISO 4414 &...
AC frequency inverter between 20 and 80 HZ and can be adjusted infinitely within this working range. Complies with current relevant European and US Legislation Patents Granted Page 4 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
Ball checks control the fluid flow into and out of the pressure chambers during these operations. Page 5 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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If the main piston seal starts to pass fluid due to wear, any leakage passes into the inlet chamber. Suction Stroke Pressure Stroke Page 6 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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0.75 Litres (0.20 US Gall) E2-40 Nominal Flow Volume / Cycle 1.00 Litre (0.26 US Gall) E2-30 Fluid Output @ 20 HZ (10 cycles/min) 7.5 Litres / min (2.0 US Gall / min) E2-40 Fluid Output @ 20 HZ (10 cycles/min 10 Litres / min (2.64 US Gall / min)
These instructions including regulations and technical drawings may not be copied, distributed, used for commercial purposes or given to others either in full or in part without the consent of Binks. We reserve the right to alter drawings and specifications necessary for the technical improvement of this product without notice.
Moving parts, such as the cam and drive mechanism, can pinch or amputate your fingers. Keep clear of all moving parts when starting or operating the pump. • Never remove the drive section cover while operating the pump. • Page 10 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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Instruction Manual Installation – Section 3.1 - General The E2-30 & E2-40 Pump Units are designed for location in Zone 1 Hazardous areas, ATEX Category 2. Electrical connections must be in accordance with Local regulations for installation in Hazardous areas.
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1%, as a function of the motor load, should be used. If the line impedance (transformers + wirings) is lower than these values, it is recommended to use line reactor. Page 12 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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Detailed Status for 1 Channel showing 20L/min flow increase in the paint system and the immediate pump speed response increase Page 13 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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The vent plug is supplied in a bag attached to the gearbox. • Ensure the gearbox is filled with oil. (The gearbox is filled with the correct amount of oil at the factory) Page 14 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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M8 x 25 CAP HD SCREW 165552 M8 x 20 CAP HD SCREW 163152 M16 NYLOC NUT 192649 1/8 GREASE NIPPLE - SLIP ON 192661 1/8R - 6MM PUSH IN ELBOW Page 21 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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Instruction Manual Parts List – E2-30 (192680) & E2-40 (192755) Fluid Section ITEM PART No DESCRIPTION REMARKS 192596 OUTLET CYLINDER E2-30 PUMP 192789 OUTLET CYLINDER E2-40 PUMP 192633 PISTON SEAL E2-30 PUMP 192798 PISTON SEAL E2-40 PUMP 192597 INLET CYLINDER...
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Instruction Manual Parts List – Section 5.3 Page 23 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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(502511). Retain the bearing inner race for later assembly to the bottom shaft. 3. Fit 4 off dowels (12) into Ø12 holes. Page 24 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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8. Light grease the M45 locking nut (31) (use 502375). Screw the nut onto the shaft and tighten using special castellated tool (502509). Page 25 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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3. Assemble the two mounting legs (124) to the bottom plate, using M16 x 30 cap screws (126) and washers (125) Page 26 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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6. Insert the second circlip (70) to other end of the carriage block Note: - 1 off LH (60) and 1 off RH (62) carriage blocks are required to build up one sub-assembly. Page 27 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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(61) with 3 off per side M8 x 25 cap head screws (72) & spring washers (71) with thread lock Loctite 222. Leave the sub-assembly loose. (2 off assemblies are required.) Page 28 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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(approx. 14 strokes of the grease gun), until grease comes out of the hose. Clean off excess grease and connect the hose ends to the opposite cam follower pin ‘push in’ fittings. Page 29 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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4. Fit piston keep plate (98) and assemble with 5 off M6x30 caphead screws (101) use Loctite 222 on the threads. Tighten Evenly to 12Nm. E2-40 Piston Assembly 192754 E2-30 Piston Assembly 192678 Page 30 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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25Nm in ‘criss cross’ fashion and then to 50Nm 2. Pull the piston shaft until the shaft and the carriage adaptor are touching. Fit the quick release shaft clamp (48) and tighten to 20Nm Page 31 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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11. Screw in the 2 off Lifting eye bolts (35) 12. Finally fit the bellows indication arrangement:- 2 off elbow (46) 2 off hose (47) and 1 off hose plug (45) Page 32 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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Before any maintenance always switch off the pump and secure against any unintentional start up. CAM FOLLOWER REPLACEMENT CHART MONTHS MONTHS MONTHS 9 10 11 12 13 14 15 16 17 18 WORKING PRESSURE (BAR) Page 33 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
Remove any excess grease and any dust particles present in the cam area, (Any particles present are from the cam follower tyre, this is a normal function of the bearing ‘bedding in’ with the cam surface). Page 34 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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- For the Ex motors the repairs of parts, directly involved on the protection against the explosion risk, must be done without any modification to the original motor design. Page 35 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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Inspect, clean/replace balls/seats correctly b) Replace bearings b) Main shaft bearings worn c) Replace bearings c) Cam follower worn d) Ensure cam direction is clockwise d) Cam direction incorrect Page 36 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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4. If required to finally remove any paint from the pump, place the supply hose in a compatible solvent and run the pump until sufficiently clean. Page 37 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
Cam upgrade Kit must be ordered as old Cam shape is no longer available. As the Cam is now unidirectional, the direction must be checked to ensure a clockwise motion. Page 38 of 40 Issue: 2.1 N:\Engineering\Manuals\Pump Unit E2-30 & 40 R2.1.doc...
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