Binks DX200-3SN Service Manual
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Binks DX200-3SN Service Manual

Stainless steel diaphragm pump
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Service Manual
EN
DX200-3 3:1
Stainless Steel Diaphragm Pump
DX200-3SN
DX200-3SP
DX200-3SM
1/24
77-3212-R1.0

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Summary of Contents for Binks DX200-3SN

  • Page 1 Service Manual DX200-3 3:1 Stainless Steel Diaphragm Pump DX200-3SN DX200-3SP DX200-3SM 1/24 77-3212-R1.0...

  • Page 2: Eu Declaration Of Conformity

    Diaphragm Pumps - DX70, DX200, DX200-3 Bare Product Description / Object of Declaration: pump and packages This Product is designed for use with: Solvent and Water based Materials Suitable for use in hazardous area: Zone 1 Protection Level: II 2 G c X IIB T4 Notified body details and role: TRAC Global Ltd (0891) Lodging of Technical file...
  • Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance severe personal injury, death or substantial minor personal injury, product or property information.
  • Page 4 3.3.2 #: Oil: 0.1mg/m³ Non Lubricated Noise Level @ 40 cycles/min & 7 bar [100 psi] 79.8 dBA Leq Earth connection resistance: <1 DX200-3SN 17.9 Kg [39.4lb's] Weight: DX200-3SM 19.1 Kg [42.1lb's] DX200-3SP 21.1 Kg [46.5lb's] Temperature range 0 - 40 °C [32 - 104 °F] 4/24 77-3212-R1.0...
  • Page 5 Installation Dimension DX200-3SN 262mm 242mm DX200-3SM 410mm 390mm DX200-3SP 344mm 324mm 5/24 77-3212-R1.0...

  • Page 6: Prior To Use

    End caps are to be re-torqued to 14Nm prior to use. To be checked again after 24 hours of use. ATEX special conditions for safe use: Pump Earthing The pump must be earthed at all times. A resistance <1 when measuring with an ohm-meter at the earth point Earth connection, Binks Part No. 0114-011798 6/24 77-3212-R1.0...
  • Page 7 Paint section materials of construction Item Material Pump body inserts Stainless steel End cap Stainless steel Diaphragms PTFE Seals FKM/PE Valve ball & spring Stainless steel End cap plugs Stainless steel Ball Cage (Acetal) POM Fluid regulator & pulsation chamber Stainless steel/PTFE/PE/FKM 7/24 77-3212-R1.0...

  • Page 8: Spare Parts

    Spare parts Item Part No. Description DXK-284 Check valve seal kit x4 DXK-285 Check valve kit x4 DXK-258 Diaphragm kit x2 DXK-206 Caps & screws x2 DXK-18 Cover, seal & screws DXK-25 Gasket x4 DXK-216 Air valve kit End cap x1 DXK-275 End cap x1 DXK-207...
  • Page 9 Spare Parts 9/24 77-3212-R1.0...
  • Page 10 Spare Parts Item Part No. Description End cap bolts x12 DXK-207 DXK-275 End cap - Includes seals DXK-258 Diaphragm kit x2 DXK-236 Cylinder cap - Includes seals x3 DXK-263 Piston & shaft assembly - Includes seals DXK-266 Shaft & seal kit DXK-261 Shaft seal x1 DXK-237...
  • Page 11 Spare parts 11/24 77-3212-R1.0...
  • Page 12 Spare parts Item Part No. Description Adjusting screw DXK-268 Screw x6 DXK-269 Spring pad DXK-270 Spring DXK-271 Diaphragm assembly DXK-272 Regulator Insert DXK-214 Seal x4 DXK-215 Inlet/outlet seal x4 DXK-229 Insert seal x4 DXK-230 Non regulated assembly DXK-231 Manual regulator assembly DXK-274 Retainer kit x4 DXK-282...
  • Page 13 Spare parts DX200-3SM Manual regulator DX200-3SP Surge chamber. DX200-3SN Outlet connector Refer to manual 77-3218 13/24 77-3212-R1.0...
  • Page 14 ACCESSORIES Item Part No. Description DXK-232 1/2" Female inlet connector kit, with seals DXK-233 1/2" Male inlet connector kit, with seals DXK-234 3/4" Female inlet connector kit, with seals DXK-235 1/2" - 3/8" Male inlet connector kit, with seals DXK-230 Seal x4 DXK-229 Seal x4...

  • Page 15: Maintenance

    Maintenance Key - Maintenance symbols Order for dis-assembly (reverse for assembly) Grease (AGMD-010) refer to figure Spanner or socket size Torque required Non-Piston side 15/24 77-3212-R1.0...
  • Page 16 Maintenance 16/24 77-3212-R1.0...
  • Page 17 Maintenance Figure 1 Figure 2 17/24 77-3212-R1.0...
  • Page 18 Maintenance Figure 3 DX200-3SN/SP/SM 18/24 77-3212-R1.0...

  • Page 19: Maintenance Schedule

    Maintenance schedule Typical period Recommended operation Check for fluid or air leaks Inspect Pump for Correct operation Monthly Check for any excessive mechanical noise Check for excessive fluid pressure pulsation Perform a pump stop test to ensure correct operation, by ensuring pump stops when the spraygun trigger is closed and there is no fluid flow.
  • Page 20 Bare pump selection DX200-3 Pump body Air regulators Stainless Steel No regulator Regulator Fluid regulator/Pulsation chamber Manual Regulator No regulator Pulsation Chamber Air regulators DXA-AC1-200-3 Regulator Pump Item Part No. Description 180584 Nipple DVX-353 Air Regulator DVX-354 Nipple 20/24 77-3212-R1.0...
  • Page 21 NOTES 21/24 77-3212-R1.0...
  • Page 22 NOTES 22/24 77-3212-R1.0...
  • Page 23 NOTES 23/24 77-3212-R1.0...

  • Page 24: Warranty Policy

    WARRANTY POLICY Binks products are covered by Carlisle Fluid Technologies five year materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. For specific warranty information please contact the closest Carlisle Fluid Technologies location listed below.

This manual is also suitable for:

Dx200-3Dx200-3spDx200-3sm

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