3M -Matic 700r3 Instructions And Parts List
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3M -Matic 700r3 Instructions And Parts List

Random case sealer with accuglide 3 taping heads
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Instructions and Parts List
3M-Matic
700r3
Type 40800
Random
Case Sealer
with
AccuGlide 3
Taping Heads
Serial No.
For reference, record machine serial number here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
™
™
Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2012 44-0009-2078-3 (D010712-NA)

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Summary of Contents for 3M 3M-Matic 700r3

  • Page 1 Serial No. For reference, record machine serial number here. production delays. 3M Industrial Adhesives and Tapes "3M-Matic"and "AccuGlide" are Trademarks of, 3M Center, Building 220-5E-06 3M St. Paul, MN 55144-1000 St. Paul, MN 55144-1000 Printed in U.S.A.
  • Page 3 3M-Matic 700r3 Random case sealer. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 Edition January 2012 Copyright 3M 2012...

  • Page 4: Replacement Parts And Service Information

    (For example: Model 700r3 - Type 40800 - Serial Number 13282). Identification Plate For Industrial Use Only 3M-Matic , AccuGlide and Scotch 3M Industrial Adhesives and Tapes ™ ™ ™ are Trademarks of 3M Center, Building 220-5E-06 3M St. Paul, MN 55144-1000 St.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS - MANUAL 1: 700r3 Random Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide 3 Taping Heads - 3 inch 700r Random Case Sealer Page Cover Page Replacement Parts and Service Information ................ i - ii Table of Contents .........................
  • Page 6 THIS PAGE IS BLANK...
  • Page 7 TABLE OF CONTENTS (continued) 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ................17 5.2 Overseas Shipment Packaging (Optional) ................17 5.3 Handling and Transportation of Uncrated Machine ............. 17 5.4 Machine Storage ......................... 17 6. Unpacking 6.1 Uncrating ..........................
  • Page 8 THIS PAGE IS BLANK...
  • Page 9 TABLE OF CONTENTS (continued) 11. Setup and Adjustments 11.1 Box Width Adjustment ......................37 11.2 Box Height Adjustment ....................... 37 11.3 Top Flap Compression Roller Adjustment ................37 11.4 Changing the Tape Leg Length ..................37 11.5 Run Boxes to Check Adjustment ..................38 12.
  • Page 10 ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144-1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing - for example Fig.

  • Page 11: Introduction

    1-INTRODUCTION 1.1 Manufacturing Specifications / Description / Intended Use The 3M-Matic 700r3 Random Case Sealer with AccuGlide 3 Taping Heads is designed to apply a “C” clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and bottom center seam of regular slotted containers.

  • Page 12: How To Read And Use The Manual

    fi gure identifi cation Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) number. All the notes on safety measures or Edition January 2012 Copyright 3M 2012 All rights possible dangers are identifi ed by the symbol: reserved The manufacturer reserves the right to change the product at any time without notice.

  • Page 13: General Information

    2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine For Industrial Use Only 2012 January 700r3-NA...

  • Page 14: Warranty / Contents

    3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notifi ed of the problem no later than fi...

  • Page 15: Safety

    3-SAFETY 3.1 General Safety Information 3.2 Explanation of Signal Word and Possible Consequences Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: This safety alert symbol identifi es important messages in this manual.

  • Page 16: Table Of Warnings

    3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. Figure 3-2 − Allow only properly trained and qualifi...
  • Page 17 3-SAFETY (continued) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from WARNING tape cutoff blades under orange blade Sharp Blade guards. The blades are extremely sharp. Important! Tape cutting blade. Never remove the safety device which covers the blade on the top and bottom taping units.

  • Page 18: Operator's Qualifi Cations Defi Nition

    3-SAFETY (continued) 3.4 Operator's Qualifications WARNING - Machine Operator - Mechanical Maintenance Technician • To reduce the risk associated with - Electrical Maintenance Technician mechanical and electrical hazards: - Manufacturer’s Technician/Specialist − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.

  • Page 19: Operator's Required Skill Levels

    3-SAFETY (continued) Skill 2a: Electrical Maintenance Technician 3.11 Operator's Skill Levels Required to Perform This operator is trained to use the machine as the the Main Operations on the Machine MACHINE OPERATOR and in addition is able to: The Table shows the minimum operator's skill for •...

  • Page 20: Component Locations

    3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components. Upper Taping Head Emergency Stop Switch Machine Upper Head Assembly Adjustable...

  • Page 21: Table Of Warnings And Replacement Labels

    Important Safeguards (Continued) 78-8070-1421-8 (2) 78-8095-1141-9 78-8070-1319-4 STOP 78-8113-6768-5 78-8068-3859-1 78-8113-6769-3 78-8062-4266-1 Figure 1-1 – Replacement Labels/3M Part Numbers 78-8070-1329-3 2012 January 700r3-NA...
  • Page 22 Important Safeguards (continued) 78-8070-1336-8 (2) 78-8070-1332-7 78-8098-8908-8 78-8070-1328-5 Figure 1-2 – Replacement Labels/3M Part Numbers 2012 January 700r3-NA...
  • Page 23 Important Safeguards (continued) 78-8113-6768-5 78-8113-6717-2 78-8137-0886-0 78-8060-8481-6 Leg Height 78-8111-1496-2 Adjustment Label (not shown) 78-8070-1339-2 78-8113-6750-3 3M Logo (not shown) Figure 1-3 – Replacement Labels/3M Part Numbers 2012 January 700r3-NA...

  • Page 24: Power Requirements

    A pressure regulator is included The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 4.2 Operating Rate Box drive belt speed is approximately 0.5 m/s [100 feet per minute].

  • Page 25: Tape Roll Diameter

    4-SPECIFICATIONS (continued) Specifications 4.6 Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® fi lm tapes.) 4.7 Tape Application Leg Length – Standard 70mm ± 6mm [2 3/4 inch ±1/4 inch] Tape Application Leg Length –...

  • Page 26: Machine Noise Levels

    4-SPECIFICATIONS (continued) Control Side Box Travel Infeed Conveyor Exit Supplied Conveyor 4.10 Machine Dimensions Minimum 1180 1575 610*** 1640 [Inches] [31] [40 .5] [62] [18] [24] [4.75] [24.5] [64.5] Maximum 2185*** [Inches] [86] [35] * Infeed/Exit conveyors are optional ** Casters are optional *** When columns are adjusted to upper position, "B"...

  • Page 27: Handling And Transportation Of Uncrated Machine

    5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available.

  • Page 28: Uncrating

    6-UNPACKING 6.1 Uncrating Removal of Pallet The envelope attached to the shipping box contains Using a 10mm combination wrench, remove the the uncrating instructions of the machine (Figure 6-1). fasteners that secure the case sealer legs to pallet at each leg (as shown in Figure 6-4). Figure 6-4 Figure 6-1 A package is located under the machine body.

  • Page 29: Installation

    7-INSTALLATION 7.1 Operating Conditions WARNING The machine should operate in a dry and relatively clean environment (See Specifi cations). • To reduce the risk associated with muscle strain: − 7.2 Space Requirements for Machine Operation Use the appropriate rigging and material handling equipment when and Maintenance Work lifting or repositioning this equipment.

  • Page 30: Assembly Completion / Machine Setup

    7-INSTALLATION (continued) 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4). Cut the plastic strap which attaches the strip and the EMERGENCY STOP cable to the frame (Figure 7-5). Figure 7-4 Figure 7-6 7.6 Assembly Completion / Machine Setup...
  • Page 31 7-INSTALLATION (continued) Machine Setup (continued) Important – Use care when working with 4. Pneumatic connection. compressed air. Read and remove safety tag from pneumatic The case sealer requires a 5 bar gauge "On/Off" valve. pressure 110 litre/min [70 PSIG], @21°C, 1.01 bar Connect the main air supply line to the [3.75 SCFM] compressed air supply.
  • Page 32 7-INSTALLATION AND Setup (continued) Column Guards Buffi ng Buffing Cable Cable Roller Roller WARNING Sharp Knife Note: Column Guards are removed before Installing the Bumper Supports (see Figure 2-6 and Figure 6-1). Column Guards are then reinstalled (as shown in a ro- tated 180°...

  • Page 33: Infeed Conveyor Assembly

    7-INSTALLATION AND Setup (Continued) 7.7 Infeed Conveyor Assembly 1. Remove the conveyor and the package of parts from the carton. 2. Verify that the package contains two right angled cover plates, twelve (12) M8 x 15 hex head screws, and eight (8) M8 fl at washers. 3.

  • Page 34: Bumper Supports

    These events can potentially cause damage to the machine. For more information on bumper settings, contact • To reduce the risk associated with your 3M service representative. hazardous voltage: − Position electrical cord away from foot and/or vehicle traffi c Note - Machines outside the U.S.

  • Page 35: Case Sealer Components

    7-INSTALLATION AND Setup (continued) 7.15 Case Sealer Components WARNING To reduce the risk associated with mechanical and electrical hazards: • − Read, understand and follow all safety and operating instructions before operating or servicing the case sealer Refer to Figure 7-13 and 7-14 below to acquaint yourself with the various components and controls of the case sealer.
  • Page 36 7-INSTALLATION AND Setup (continued) Note: Indicator, Function of these Air Pressure Controls are Explained Below. Emergency Stop Switch Raising Switch, Upper Drive Assembly Centering Switch Mechanical Latch, Box Centering Guides Upper Drive Assembly Main Air Pressure Gauge Main Air On/Off Valve/ Pressure Regulator/Filter Air Pressure Regulator, Top Drive Assembly Force...
  • Page 37 7-INSTALLATION AND Setup (continued) Pressure Regulator regulates main air pressure to the machine to adjust pressure, pull knob up and turn – push down to lock setting. Filter removes dirt and moisture from plant air before it enters the case sealer pneumatic circuits.
  • Page 38 7-INSTALLATION AND Setup (continued) For boxes which are fully packed with products that support the top fl aps, the adjustment of this regulator is not critical since the boxes can support the pressure of the upper frame (drive belts) at a wide range of regulator settings. However, if under-fi...

  • Page 39: Tape Loading/Threading

    7-INSTALLATION AND Setup (continued) Important – Before turning drive belts on, be sure Box Centering Switch no tools or other objects are on the conveyor bed. 7.16 Tape Loading/Threading See Manual 2. Note – If lower tape drum is mounted in alternate lower outboard position, remove taping head from machine bed by pulling straight up, insert threading needle in taping head...

  • Page 40: Box Sealing

    7-INSTALLATION AND Setup (continued) CAUTION To reduce the risk associated with • pinch and entanglement hazards: − Keep hands, hair, loose clothing, and jewelry away from moving belts and taping heads 3. Once the box is pushed under the upper taping head, the upper drive assembly raising switch is released causing the upper drive assembly to descend onto the box top, as shown in...

  • Page 41: Outboard Tape Roll Holder

    7-Installation and Setup (continued) 7.19 Completion of Taping Heads See Manual 2 for Complete Instructions: Important – Do not cut against the apply roller - roller damage could occur. 7.20 Outboard Tape Roll Holder If you intend to use the outboard tape roll holder, proceed as follows: Figure 7-23 1 - Remove the lower taping head from the machine.

  • Page 42: Theory Of Operation

    8-THEORY OF OPERATION 8.1 Description of the Working Cycle After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further pushing causes the two top and bottom belts to drive the box through the taping heads which automatically seal the top and bottom seams.

  • Page 43: Electrical/Drive Belt On/Off Switch

    9-CONTROLS 9.1 Electrical/Drive Belt On/Off Switch Figure 9-1 E-Stop Location 9.2 Latching Emergency Stop Button Figure 9-2 Up to Figure 9-3 Adjust Down to Lock 9.3 Main Air On-Off Valve-Regulator-Filter Air On/Off Valve Regulator Air Supply Connector Filter 700r3-NA 2012 January...

  • Page 44: Upper Drive Raising Switch

    9-CONTROLS (continued) Pneumatic Valve Drive Assembly Raising Switch 9.4 Upper Drive Raising Switch Figure 9-4 9.5 Air Pressure Regulator / Top Drive Force Adjustment Figure 9-5 Upper Drive Actuator Switch 9.6 Upper Drive Assembly Actuator Switch Figure 9-6 2012 January 700r3-NA...

  • Page 45: Box Conveying / Tape Seat Application

    9-CONTROLS (continued) 9.7 Box Conveying / Tape Seal Application Figure 9-7 9.8 Location of Controls Column Guards Figure 9-8 Upper Drive Belt Covers and Belts Upper Emergency Stop Switch Taping Head Upper Drive Upper Drive Assembly Switch Assembly Release Knob Lower Taping Head Box Drive Belts Centering Guide...

  • Page 46: Blade Guards

    10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards Both the top and bottom taping units have a blade guard (See Manual 2: AccuGlide™ 3 Taping Heads - 3 inch). Important! Use care when working near blades as blades are extremely sharp. If care is not taken, severe injury to personnel could result.

  • Page 47: Setup And Adjustments

    11 - SET UP AND ADJUSTMENTS 11.1 Box Width Adjustment Upper Drive Figure 11-2 Actuator Switch Boxes are automatically centered by the Side Guides (Figure 11-1). The Side Guides are triggered by the Centering Guide Switch which is located on the machine bed. Side Guides air pressure adjustments can be made using the Centering Guide Air Pressure Regulator (See Figure 9-8).
  • Page 48 11 - SET UP AND ADJUSTMENTS (continued) 11.5 Run Boxes to Inspect Adjustment (Figure 11-5) Important: Before starting the machine, verify that no tools or other objects are on the conveyor bed. Turn electrical and air pressure switches to On. This starts the drive belts and engages the pneumatic air pressure system.

  • Page 49: Operator's Correct Working Position

    12-OPERATION 12.1 Operator's Correct Working Position and 12.3 Starting Production Operational Flow (Figure 12-1). Let the machine run without cartons and check its safety devices. Then start the working cycle. 12.4 Tape Replacement and Threading Skill 1 - Operator See Manual 2: AccuGlide™...

  • Page 50: Troubleshooting

    Troubleshooting The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II "Troubleshooting" for taping head problems. 12.9 Troubleshooting Guide Problem Correction Cause Drive belts do not convey boxes Narrow boxes Check machine specifi cations. Boxes are narrower than recommended, causing slippage and premature belt wear.
  • Page 51 Troubleshooting (continued) Troubleshooting Guide Problem Cause Correction Upper drive assembly does not Lower air pressure Disconnect the air supply. move up or moves up slowly Make sure main pressure regulator reads zero. Reconnect air supply and adjust regulator to read 70 PSIG [5 bar].

  • Page 52: Safety Measures (See Section 3)

    13-MAINTENANCE AND REPAIRS 13.1 Safety Measures (see section 3) 13.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. See Spare Parts Order Section. 13.3 Recommended Frequency of Inspection and Maintenance Operations Operation Frequency Qualification...
  • Page 53 − Always use appropriate supporting means when working under the upper drive assembly 13.8 Box Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Lower Drive Belts Figure 13-4 1.

  • Page 54: Drive Pulley Ring

    13-MAINTENANCE AND REPAIRS (continued) 13.9 Drive Pulley Rings Before installing a new belt, check the orange plastic drive pulley rings for wear. If torn, broken, or worn smooth, replace the rings (Figure 13-6). Figure 13-6 WARNING To reduce the risk associated with mechanical and electrical hazards: •...
  • Page 55 Adjustments (continued) WARNING To reduce the risk associated with mechanical and electrical hazards: • − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Refer to Figure 13-8 and 13-9 and adjust belt tension as follows: 1.
  • Page 56 Adjustments (continued) WARNING • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads M5 x 10 Screw (4) Front Cover Belt Tension Screw, M8...

  • Page 57: Special Setup Procedure - Column Bumper Installation / Machine Bed Height

    2) Create added stress to the bumper. 3) Cause a malfunction of the machine. These events can potentially cause damage to the machine. For more information on bumper settings, contact your 3M service representative. Safety Guard (Shown is after Safety...
  • Page 58 Special Setup Procedure (continued) WARNING • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Box and Machine Bed Height Range – Refer to Figure 13-11 Moving the outer columns up one set of mounting holes increases the maximum box size handled by the 700r3 case sealer and decreases the minimum machine bed height.
  • Page 59 Special Setup Procedure (continued) WARNING • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Box Height Range – (Refer to Figure 13-11 / Section 7.4 / and Specif cations) The operating range of the upper drive assembly can be adjusted to minimize its movement (which increases the operating speed) and in conjunction with adjusting the bed height, to change the range of box heights being sealed.
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  • Page 61 13-MAINTENANCE AND REPAIRS (continued) 13.12 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________...
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  • Page 63: Additional Instructions

    14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine 15.1 Statement of Conformity The machine is composed of the following materials: See Section 1. - Steel structure 15.2 Emission of Hazardous Substances - Nylon rollers - Drive belts in PVC Nothing to report - Nylon pulleys For machine disposal, follow the regulations...

  • Page 64: Electric Diagrams

    16-TECHNICAL DIAGRAMS 16.1 Electric Diagram 2012 January 700r3-NA...

  • Page 65: Pneumatic Diagrams

    16-TECHNICAL DIAGRAMS (continued) 16.2 Pneumatic Diagram WARNING To reduce the risk associated with mechanical and electrical hazards: • − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads 2012 January 700r3-NA...
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  • Page 67 • SERIAL NUMBER • FIGURE NO. • POSITION • 3M PART NO. (11 DIGITS) • DESCRIPTION • QUANTITY Refer to Manual 2 for recommended taping head spare parts. Important! The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated.
  • Page 68 THIS PAGE IS BLANK...
  • Page 69 Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confi rm item availability. Options and Accessories For additional information on the options and accessories listed below, contact your 3M Representative.
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  • Page 71 700r3 Random Case Sealer Figure 5919 Figure 15031 Figure 15104 Figure 15252 Figure 15251 Figure 5920 Figure 5670 Figure 15009 Figure 5921 Figure 3439 Frame Assemblies Frame Assemblies 2012 January 700r3-NA...
  • Page 72 700r3 Figure 15031 2012 January 700r3-NA...
  • Page 73 700r3 Figure 15031 Ref. No. 3M Part No. Description 15031-1 78-8137-1157-5 Tape Roll Bracket Assembly 15031-2 78-8137-1158-3 Tape Drum Bracket Assembly 15031-3 78-8070-1566-0 Bracket – Tape Drum 15031-4 78-8070-1395-4 Bracket – Bushing Assembly 15031-5 78-8070-1568-6 Cap – Bracket 15031-6 78-8060-8462-6 Shaft –...
  • Page 74 700r3 19 44 OPTIONAL Figure 15009 2012 January 700r3-NA...
  • Page 75 700r3 Figure 15009 Ref. No. 3M Part No. Description 15009-1 78-8091-0320-9 Conveyor Bed Assembly 15009-2 78-8091-0321-7 Bed – Conveyor 15009-3 78-8091-0307-6 Support – Drive 15009-4 26-1003-5842-8 Screw – Hex Hd, M8 x 20 15009-5 78-8017-9318-9 Washer – Plain, 8 mm...
  • Page 76 700r3 Figure 3439 2012 January 700r3-NA...
  • Page 77 700r3 Figure 3439 Ref. No. 3M Part No. Description 3439-1 78-8076-4663-9 Cylinder – Air /32 x 580 + 20 3439-2 78-8094-6457-7 Cap – 1/8 Inch 3439-3 78-8091-0313-4 Elbow – 3199.08.10 3439-4 78-8076-4680-3 Screw – Cushioning, Cyl/32 3439-5 26-1005-6358-9 Valve – R/O-3-M5...
  • Page 78 700r3 4 30 29 4 30 Figure 5670 2012 January 700r3-NA...
  • Page 79 700r3 Figure 5670 Ref. No. 3M Part No. Description 5670-1 78-8094-6379-3 Support – Box 5670-2 78-8113-6759-4 Box – W/English Language Label 5670-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5670-4 78-8005-5740-3 Washer – Plain, 4 mm 5670-5 26-1003-6914-4 Nut –...
  • Page 80 700r3 71 (R/H) 72 (L/H) 66 67 Figure 15251 / 1 2012 January 700r3-NA...
  • Page 81 700r3 Figure 15251 / 1 Ref. No. 3M Part No. Description 15251-1 Bottom Drive Assembly – W/O Motor 15251-2 78-8137-0588-2 Frame – Drive 15251-3 78-8137-0568-4 Spacer 15251-4 26-1003-5829-5 Screw – Hex Hd, M6 x 12 15251-7 78-8052-6710-7 Roller – Idler...
  • Page 82 700r3 (R/H) (L/H) (R/H) (L/H) Figure 15251 / 2 2012 January 700r3-NA...
  • Page 83 700r3 Figure 15251 / 2 Ref. No. 3M Part No. Description 15251-40 78-8052-6713-1 Ring – Polyurethane 15251-41 78-8060-8416-2 Nut – Special, M20 x 1 15251-42 78-8054-8987-5 Chain – 3/8 Inch P=57 15251-43 78-8070-1531-4 Belt – Drive With Hook 15251-44 78-8137-0546-0 Cover –...
  • Page 84 2) Create added stress to the bumper. 3) Cause a malfunction of the machine. These events can potentially cause damage to the machine. Figure 15104 For more information on bumper settings, contact your 3M service representative. 2012 January 700r3-NA...
  • Page 85 700r3 Figure 15104 Ref. No. 3M Part No. Description 15104-1 78-8076-4539-1 Column – Outer 15104-2 78-8076-4540-9 Pin – Air Cylinder 15104-3 78-8060-8035-0 E-Ring – 7DIN6799 15104-4 78-8054-8821-6 End – Cap 15104-5 26-1003-7964-8 Screw – Soc Hd Hex Soc Dr, M8 x 20...
  • Page 86 700r3 (R/H) (L/H) (R/H) (L/H) Figure 15252 / 1 2012 January 700r3-NA...
  • Page 87 700r3 Figure 15252 / 1 Ref. No. 3M Part No. Description 15252-1 Upper Drive Assembly – W /O Motor 15252-2 78-8137-0590-8 Frame – Drive, Upper 15252-3 78-8070-1520-7 Guide – Drive Belt 15252-4 26-1005-4757-4 Screw – Flat Hd, M5 x 20...
  • Page 88 700r3 Figure 15252 / 2 2012 January 700r3-NA...
  • Page 89 700r3 Figure 15252 / 2 Ref. No. 3M Part No. Description 15252-38 78-8070-1529-8 Support – Shaft 15252-39 78-8070-1530-6 Bearing – 6205-2RS 15252-40 78-8057-5739-6 Key – M5 x 5 x 30 mm 15252-41 78-8076-5105-0 Pulley Assembly – Drive 15252-42 78-8052-6713-1 Ring – Polyurethane...
  • Page 90 700r Random Case Sealer 700r3 Figure 5919 2012 January 700r3-NA...
  • Page 91 700r3 Figure 5919 Ref. No. 3M Part No. Description 5919-1 78-8091-0660-8 Housing – Wire 5919-2 78-8076-4702-5 Grommet – /28 5919-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 5919-4 78-8076-4636-5 Strap – Wire 5919-5 78-8010-7163-6 Screw – Hex Hd, M5 x 10...
  • Page 92 700r Random Case Sealer 700r3 24 27 28 Figure 5920 2012 January 700r3-NA...
  • Page 93 700r3 Figure 5920 Ref. No. 3M Part No. Description 5920-1 78-8100-1156-5 Infeed Conveyor Assembly 5920-2 78-8100-1157-3 Frame – Infeed 5920-3 78-8076-4566-4 Frame 5920-4 78-8076-4518-5 Spacer – Bearing 5920-5 78-8023-2551-0 Bearing – 6005-2RS 5920-6 78-8076-4567-2 Pivot – Infeed 5920-7 78-8076-4568-0 Key – 7 x 8 x 25...
  • Page 94 700r Random Case Sealer 700r3 12 10 Figure 5921 2012 January 700r3-NA...
  • Page 95 700r3 Figure 5921 Ref. No. 3M Part No. Description 5921-1 78-8100-1163-1 Conveyor Assembly – Infeed 5921-2 78-8129-6224-5 Plate – Reinforcement 5921-3 78-8100-1164-9 Plate 5921-4 78-8076-4625-8 Screw – Special, M5 x 16 5921-5 78-8076-4579-7 Roller – /32 x 492 5921-6 78-8100-1166-4 Plate –...
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  • Page 97: Spare Parts / Ordering

    For reference, record taping head(s) serial number(s) here. AccuGlide is a Trademark of ™ 3M Industrial Adhesives and Tapes 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Litho in U.S.A St. Paul, MN 55144-1000 © 3M 2012 44-0009-2071-8 (E010712-NA)
  • Page 99 Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identifi cation plate (For example: Model 200a - Accuglide 3 - 3 inch - Type 10800 - Serial Number 13282).
  • Page 100 THIS PAGE IS BLANK...
  • Page 101 3M-Matic , AccuGlide and Scotch ™ ™ ™ 3M Industrial Adhesives and Tapes are Trademarks of 3M Center, Building 220-5E-06 3M, St. Paul, MN 55144-1000 St. Paul, MN 55144-1000 Printed in U.S.A.
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  • Page 103 Instruction Manual ™ AccuGlide Upper and Lower Taping Heads - 3 Inch Type 10800 Table of Contents Page Equipment Warranty and Limited Remedy ....................i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual.................... Important Safeguards ..........................

  • Page 104: Equipment Warranty And Limited Remedy

    If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within fi...
  • Page 105 Scotch pressure-sensitive fi lm box sealing tape other than 3M-Matic™ case sealers. This includes ® to the top and/or bottom center seam of regular replacement of other types of taping, gluing or slotted containers.
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  • Page 107 (ELV), a glossary with a defi nition of symbols, plus a parts list 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition January 2012/Copyright 3M 2012. All rights reserved The manufacturer reserves the right to change the product at any time without notice Publication ©...

  • Page 108: Important Safeguards

    Important Safeguards This safety alert symbol identifi es CAUTION important safety messages in this manual. READ AND UNDERSTAND • To reduce the risk associated with THEM BEFORE INSTALLING OR muscle strain: OPERATING THIS EQUIPMENT. − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered Explanation of Signal Word Consequences...
  • Page 109 Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. Upper Taping Head Label 78-8137-3317-3 Lower Taping Head Label 78-8137-3316-5 78-8070-1335-0 Figure 1-1 Replacement Labels/3M Part Numbers 2012 January AccuGlide 3 - 3" - NA...

  • Page 110: Specifi Cations

    90mm [3-1/2 inches] (with optional 2 inch leg length) Width – 150mm [6 inches] When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual specifi cations for box weight and size capacities. Operating Rate: Conveyor speeds up to 0.5 m/s [100 feet per minute].
  • Page 111 Specifications (continued) 396 mm [15-19/32 in.] 130mm (5 1/8) 13 mm [1/2 in.] 278 mm 58 mm [10-15/16 in.] [2 9/32 in.] 405 mm 18 mm [11/16 in.] 18 mm [11/16 in.] 445 mm [17-1/2 in.] 405 mm 2012 January AccuGlide 3 - 3"...

  • Page 112: Installation

    70mm [2-3/4 inches], the taping heads evident, fi le a damage claim immediately with the must be completely staggered so only one tape transportation company and also notify your 3M seal is being applied at one time. Representative.

  • Page 113: Operation

    Operation Tape Drum Tape Supply Roll Tape Adhesive Side One-Way Tension Roller Applying Mechanism Tension Wrap Roller Spring Buffi ng Arm Knurled Roller Cover Wrap Roller Buffi ng Roller Threading Needle Applying Roller Tape Cut-Off Knife Orange Knife Guard Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View) Orange Knife Guard Tape Cut-Off Knife Applying Roller...

  • Page 114: Tape Loading - Upper Taping Head

    Operation (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running •...
  • Page 115 Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back fl ange of drum. Adhere tape lead end to threading needle as shown. WARNING • To reduce the risk associated with Figure 3-4 –...

  • Page 116: Maintenance

    Maintenance WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 117: Cleaning

    Maintenance (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 118: Adjustments

    Adjustments WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is Figure 5-1 –...

  • Page 119: Applying Mechanism Spring

    Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is running Applying Mechanism Spring...

  • Page 120: One-Way Tension Roller

    Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: One-Way Tension − Turn air and electrical supplies off on Roller associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads −...

  • Page 121: Troubleshooting

    Troubleshooting Troubleshooting Guide Cause Correction Problem The tape leg on the front of the The tape is threaded incorrectly The tape must go around the wrap case is too long roller before going around the one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
  • Page 122 Troubleshooting (continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...

  • Page 123: Spare Parts/Service Information

    Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper Taping Head - 3 Inch Qty.

  • Page 124: Replacement Parts Illustrations And Parts List

    Refer to the fi rst page of this instruction manual "Replacement Parts and Service Information" for replacement parts ordering information. Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confi rm item availability. 2012 January...
  • Page 125 ™ AccuGlide 3 - 3" Tape Head - AccuGlide ™ 3 - 3 inch Figure 10402 Figure 10932 (Upper) Figure 10931 (Lower) Figure 10930 Figure 10929 Figure 10926 (Upper) Figure 10928 Figure 10927 (Lower) 2012 January AccuGlide 3 - 3" - NA...
  • Page 126 ™ AccuGlide 3 - 3" Figure 10932 – Upper Head 2012 January AccuGlide 3 - 3" - NA...
  • Page 127 ™ AccuGlide 3 - 3" Figure 10932 – Upper Head Ref. No. 3M Part No. Description 10932-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly 10932-2 78-8137-3295-1 Frame – Front Upper Assembly 10932-3 78-8068-4143-9 Guide – #1 10932-4 78-8068-4144-7 Guide – #2...
  • Page 128 ™ AccuGlide 3 - 3" Figure 10929 – Upper and Lower Heads 2012 January AccuGlide 3 - 3" - NA...
  • Page 129 ™ AccuGlide 3 - 3" Figure 10929 – Upper and Lower Heads Ref. No. 3M Part No. Description 10929-1 78-8133-9520-5 Arm – Applying, R/H 10929-2 78-8133-9521-3 Arm – Applying, L/H 10929-3 78-8070-1292-3 Plate – Back-Up 10929-4 78-8076-4736-3 Shaft Roller 10929-5 78-8076-4737-1 Roller Assembly –...
  • Page 130 ™ AccuGlide 3 - 3" Figure 10926 – Upper Head 2012 January AccuGlide 3 - 3" - NA...
  • Page 131 ™ AccuGlide 3 - 3" Figure 10926 – Upper Head Ref. No. 3M Part No. Description 10926-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10926-2 78-8137-3301-7 Buffi ng Arm – Sub Assembly 10926-3 78-8091-0799-4 Shaft – 10 x 85, W/Hexagon...
  • Page 132 ™ AccuGlide 3 - 3" Figure 10930 – Upper and Lower Heads 2012 January AccuGlide 3 - 3" - NA...
  • Page 133 ™ AccuGlide 3 - 3" Figure 10930 – Upper and Lower Heads Ref. No. 3M Part No. Description 10930-1 78-8137-3302-5 Link – R/H Assembly 10930-3 78-8137-3314-0 Shaft – Pivot, Buffi ng 10930-4 78-8017-9082-1 Bearing – Special 30 mm 10930-5 78-8017-9106-8 Screw –...
  • Page 134 ™ AccuGlide 3 - 3" Figure 10928 – Upper and Lower Heads 2012 January AccuGlide 3 - 3" - NA...
  • Page 135 ™ AccuGlide 3 - 3" Figure 10928 – 3" Upper and Lower Heads Ref. No. 3M Part No. Description 78-8137-7995-2 10928-1 78-8070-1283-2 Frame – Cut-Off 10928-2 78-8028-7899-7 Knife – 89 mm/3.5 Inch 10928-3 26-1002-5817-2 Screw – Hex Hd, M5 x 8...
  • Page 136 ™ AccuGlide 3 - 3" Figure 10402 – Upper and Lower Heads 2012 January AccuGlide 3 - 3" - NA...
  • Page 137 ™ AccuGlide 3 - 3" Figure 10402 – 3" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10402-1 78-8070-1395-4 Bracket – Bushing Assembly 10402-2 78-8060-8462-6 Shaft – Tape Drum, 3 Inch Head 10402-3 78-8017-9169-6 Nut – M18 x 1...
  • Page 138 ™ AccuGlide 3 - 3" 17 19 Figure 10931 – Lower Head 2012 January AccuGlide 3 - 3" - NA...
  • Page 139 ™ AccuGlide 3 - 3" Figure 10931 – Lower Head Ref. No. 3M Part No. Description 10931-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly 10931-2 78-8137-3297-7 Frame – Front Lower Assembly 10931-3 78-8068-4144-7 Guide – #2 10931-4 78-8068-4143-9 Guide – #1...
  • Page 140 ™ AccuGlide 3 - 3" Figure 10927 – Lower Head 2012 January AccuGlide 3 - 3" - NA...
  • Page 141 ™ AccuGlide 3 - 3" Figure 10927 – Lower Head Ref. No. 3M Part No. Description 10927-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10927-2 78-8137-3301-7 Buffi ng Arm – Sub Assembly 10927-3 78-8091-0799-4 Shaft – 10 x 85, W/Hexagon...
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