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WEG Drive Scan Manual

WEG Drive Scan Manual

Low voltage devices
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Motors | Automation | Energy | Transmission & Distribution | Coatings
Drive Scan
Drive Specialist
Low Voltage Devices
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  • Page 1 Motors | Automation | Energy | Transmission & Distribution | Coatings Drive Scan Drive Specialist Low Voltage Devices Manual...
  • Page 3 Manual Series: Low Voltage Devices Language: English Document Number: 10009054128 / 00 Build 00 Products: Publication Date: 10/2021...
  • Page 4 Summary of reviews Description Version Revision First edition. 1.0X...

  • Page 5: Table Of Contents

    Contents Contents 1 INTRODUCTION ...............1-1 ABBREVIATIONS AND DEFINITIONS ................1-1 OVERVIEW - DRIVE SCAN AND DRIVE SPECIALIST ............1-2 2 INSTALLATION RECOMMENDATIONS.........2-0 INSPECTION ON RECEIPT ..................2-0 PHYSICAL INSTALLATION..................2-0 3 WEG MOTION FLEET MANAGEMENT .........3-1 FUNCTIONALITIES AND DOCUMENTATION ..............3-1 REGISTERING AN ASSET...................
  • Page 6 5.7.1 ETHERNET ....................5-24 5.7.2 POSSIBLE FORMS OF CONNECTIONS ............5-25 5.7.3 MONITORING ....................5-25 6 SETTING THE DRIVE SCAN ON THE MFM ........6-1 7 MONITORING DASHBOARD ............7-1 ACCESS........................7-1 FEATURES ....................... 7-1 PARAMETERS ......................7-1 8 DRIVE SPECIALIST ..............8-1 COMPATIBILITY ......................

  • Page 7: Introduction

    INTRODUCTION 1 INTRODUCTION This document covers the general concepts and configurations of Drive Scan and Motion Fleet Management for communication and monitoring of the WEG low voltage inverter line. To complement the information contained in this document, please also refer to the contents related to the following documents>...

  • Page 8: Overview - Drive Scan And Drive Specialist

    Wireless Local Area Network. 1.2 OVERVIEW - DRIVE SCAN AND DRIVE SPECIALIST The Drive Scan consists of the WCD-ED300 gateway and the WEG Motion Fleet Management platform. It is designed to monitor information of different assets and assist in their maintenance.

  • Page 9: Installation Recommendations

    INSTALLATION RECOMMENDATIONS 2 INSTALLATION RECOMMENDATIONS This manual contains the necessary information for the correct installation, configuration and use of the Drive Scan. The document was developed for professionals with suitable training or technical qualifications to operate this type of product. Failure to comply with the product instructions may cause operating accidents and damages to the device, in addition to voiding the warranty.
  • Page 10 Figure 2.2: Instructions for the Drive Scan Physical Installation WARNING! Be sure to power the Drive Scan within 110V to 220V power range (with frequency from 50 to 60Hz). Installation and configuration of the Drive Scan communication with WEG devices, as well as the platform config- urations, are covered in the following chapters.
  • Page 11 INSTALLATION RECOMMENDATIONS Low Voltage Devices | 2-2...

  • Page 12: Weg Motion Fleet Management

    While reading the MFM guide, take the opportunity to organize the site and the plans. After that, you can register your assets on the platform. This will simplify the initial configuration of the Drive Scan, which will be detailed in Chapter 3.2 REGISTERING AN ASSET...
  • Page 13 Enter your email and password and click on the “SIGN IN” button, as shown in Figure 3.2. If you don’t have an account, create one through the “Sign up” link. Figure 3.2: Accessing the WEG MFM platform Low Voltage Devices | 3-2...
  • Page 14 WEG MOTION FLEET MANAGEMENT Step 2 Click on the menu and select the “REGISTER AND UPDATE” option. Click on the ”Device” option, as shown in Figure 3.3. Figure 3.3: Registering a new device Step 3 Click on ”+DEVICE” button, as shown in Figure 3.4.
  • Page 15 WEG MOTION FLEET MANAGEMENT WARNING! Step 5 The Drive Scan must have been previously registered on the MFM, as described in Chapter Select Drive Scan and click on the ”CONTINUE” button, as shown in Figure 3.6. Figure 3.6: Ading a drive Step 6 Click on the ”+ADD”...
  • Page 16 Click on the “SAVE” button. Step 8 Click on the name of your asset to view the dashboard, as shown in Figure 3.9. Figure 3.9: List of registered drives in the Drive Scan on the MFM Low Voltage Devices | 3-5...
  • Page 17 WEG MOTION FLEET MANAGEMENT Step 9 Figure 3.10 shows the dashboard of the drive newly registered on the MFM. Figure 3.10: Dashboard of the drive registered on the MFM Low Voltage Devices | 3-6...

  • Page 18: Drive Scan Communication

    DRIVE SCAN COMMUNICATION 4 DRIVE SCAN COMMUNICATION 4.1 COMPATIBILITIES To establish communication between the Drive Scan and the inverter, make sure that each system has a suitable version. Table 4.1 contains the version compatibilities of the Drive Scan system components.

  • Page 19: Rs-485 Connector

    Drive Sca. In the case of the SRW01, the WCD-ED300 Drive Scan allows connecting and monitoring up to 20 relays on the Ethernet network . Note: It is only possible to monitor the SRW01 on Ethernet models.

  • Page 20: Connecting A Device To The Drive Scan

    5.1 RECOMMENDATIONS FOR CONNECTION VIA RS-485 When connecting the Drive Scan to any WEG device via serial (RS-485), terminations must be provided at the external connection points. In cases where both ends are arranged on the CFW, SSW or MVW lines, their interfaces already have switches to enable the termination resistors.

  • Page 21: Cfw11 Frequency Inverter

    firmware version of the CFW11. WEG’s download center, which can be accessed at www.weg.net, is a channel that provides a wide range of doc- uments about WEG equipment and accessories, as well as installation guides. For additional information about the CFW11 RS-485 communication “cfw11 rs485”...

  • Page 22: Ethernet

    8 9 5 Cabo Figure 5.3: RS-485 network among several CFW11 and one Drive Scan Note that the RS-485 signals (positive, negative and ground) of each inverter must share the same point or node. For example, the negative signals (A-) of inverters 1, 2, 3 and 4 must be connected to the same node. The same must be true for the positive (B+) and GND (if any) signals.
  • Page 23 CONNECTING A DEVICE TO THE DRIVE SCAN The maximum number of clients connected simultaneously to the accessory; The minimum Drive Scan version compatible the with the CFW11 firmware. For additional information, see the document “Anybus-CC Communication Modules” of the CFW11, which can be found in the download center at the website www.weg.net...

  • Page 24: Possible Forms Of Connections

    Note that to establish a network with more than one inverter, it is necessary to use a switch. It is important to remember that the inverters in an Ethernet network must have different IP values. 5.2.3 POSSIBLE FORMS OF CONNECTIONS Figure 5.5 illustrates the possible ways to connect the CFW11 to the Drive Scan. Low Voltage Devices | 5-5...

  • Page 25: Monitoring

    Section 5.2.4.1 Attributes Cyclically Monitored by the CFW11 on page 5-7 After a cycle of all those readings, as well as of the other assets connected to the Drive Scan, a new reading cycle starts automatically. The parameters read are transformed into attributes, which can be: Only at initialization;...
  • Page 26 CONNECTING A DEVICE TO THE DRIVE SCAN 5.2.4.1 Attributes Cyclically Monitored by the CFW11 Parâmetro Descrição Atributo Tipo de aquisição Classe P0202 Control type controlType Inicialização P0295 Inverter rated current inverterRatedCurrent Inicialização P0296 Inverter rated voltage inverterRatedVoltage Inicialização P0401 Motor rated current motorRatedCurrent Inicialização...

  • Page 27: Cfw100 Frequency Inverter

    0,0 a 999,0 s P0316 Serial interface status 0 = Inactive 1 = Active 2 = Watchdog error 5.3.2 POSSIBLE FORMS OF CONNECTIONS Figure 5.6 illustrates the possible ways to connect the CFW100 to the Drive Scan. Low Voltage Devices | 5-8...

  • Page 28: Monitoring

    Section 5.3.3.1 Attributes Cyclically Monitored by the CFW100 on page 5-10 After a cycle of all these readings, as well as of the other assets connected to the Drive Scan, a new reading cycle starts automatically. The parameters read are transformed into attributes, which can be: Only at initialization;...
  • Page 29 CONNECTING A DEVICE TO THE DRIVE SCAN 5.3.3.1 Attributes Cyclically Monitored by the CFW100 Parâmetro Descrição Atributo Tipo de aquisição Classe P0202 Control type controlType Inicialização P0295 Inverter rated current inverterRatedCurrent Inicialização P0296 Inverter rated voltage inverterRatedVoltage Inicialização P0401 Motor rated current motorRatedCurrent Inicialização...

  • Page 30: Cfw300 Frequency Inverter

    CONNECTING A DEVICE TO THE DRIVE SCAN 5.4 CFW300 FREQUENCY INVERTER 5.4.1 RS-485 To connect the CFW300 to the WCD-ED300 via the RS-485 communication interface using the Modbus-RTU protocol, it is necessary to install on the CFW300 the accessory listed in Table 5.8.

  • Page 31: Possible Forms Of Connections

    0 a 9999 P0868 MBTCP: Timeout 0 a 999,9s P0806 Modbus TCP Watchdog 0 a 65,5 s 5.4.3 POSSIBLE FORMS OF CONNECTIONS Figure 5.7 illustrates the possible ways to connect the CFW300 to the Drive Scan. Low Voltage Devices | 5-12...

  • Page 32: Monitoring

    Section 5.4.4.1 Attributes Cyclically Monitored by the CFW300 on page 5-14 After a cycle of all these readings, as well as of the other assets connected to the Drive Scan, a new reading cycle starts automatically. The parameters read are transformed into attributes, which can be: Only at initialization;...
  • Page 33 CONNECTING A DEVICE TO THE DRIVE SCAN 5.4.4.1 Attributes Cyclically Monitored by the CFW300 Parâmetro Descrição Atributo Tipo de aquisição Classe P0202 Control type controlType Inicialização P0295 Inverter rated current inverterRatedCurrent Inicialização P0296 Inverter rated voltage inverterRatedVoltage Inicialização P0401 Motor rated current motorRatedCurrent Inicialização...

  • Page 34: Inversor De Frequência Cfw500

    CONNECTING A DEVICE TO THE DRIVE SCAN 5.5 INVERSOR DE FREQUÊNCIA CFW500 5.5.1 RS-485 To connect the CFW500 to the WCD-ED300 via the RS-485 communication interface using the Modbus-RTU protocol, it is necessary to install on the CFW100 the accessory listed in Table 5.5.1.

  • Page 35: Ethernet

    CONNECTING A DEVICE TO THE DRIVE SCAN Table 5.13: Parameters related to the RS-485 communication accessories Parameter Description Values range P0311 Serial interface byte configuration 0 = 8 bits, no parity, 1 stop bit 1 = 8 bits, even parity, 1 stop bit...

  • Page 36: Possible Forms Of Connections

    Slave 1 RS-485 network Modbus-RTU protocol Figure 5.8: Possible connections to the CFW500 WARNING! The Drive Scan can only be connected to the internet using the Ethernet port GbE0 if it does not have a proxy. Low Voltage Devices | 5-17...

  • Page 37: Monitoring

    Section 5.5.4.1 Attributes Cyclically Monitored by the CFW500 on page 5-19 After a cycle of all these readings, as well as of the other assets connected to the Drive Scan, a new reading cycle starts automatically. The parameters read are transformed into attributes, which can be: Only at initialization;...
  • Page 38 CONNECTING A DEVICE TO THE DRIVE SCAN 5.5.4.1 Attributes Cyclically Monitored by the CFW500 Parâmetro Descrição Atributo Tipo de aquisição Classe P0202 Control type controlType Inicialização P0295 Inverter rated current inverterRatedCurrent Inicialização P0296 Inverter rated voltage inverterRatedVoltage Inicialização P0401 Motor rated current motorRatedCurrent Inicialização...

  • Page 39: Soft-Starter Ssw900

    CONNECTING A DEVICE TO THE DRIVE SCAN 5.6 SOFT-STARTER SSW900 5.6.1 RS-485 To connect the SSW900 to the WCD-ED300 via the RS-485 communication interface using the Modbus-RTU protocol, it is necessary to install on the Soft-Starter the accessory CRS485-W listed in Table 5.16, which can be...

  • Page 40: Possible Forms Of Connections

    3 = Go to LOC 4 = Go to REM C8.3.9.3 Modbus TCP timeout 0 a 999,9s 5.6.3 POSSIBLE FORMS OF CONNECTIONS Figure 5.9 illustrates the possible ways to connect the SSW900 to the Drive Scan. Low Voltage Devices | 5-21...

  • Page 41: Monitoring

    Section 5.6.4.1 5.6.4.1 Attributes Cyclically Monitored by the SSW900 on page 5-23 After a cycle of all these readings, as well as of the other assets connected to the Drive Scan, a new reading cycle starts automatically. The parameters read are transformed into attributes, which can be: Only at initialization;...
  • Page 42 CONNECTING A DEVICE TO THE DRIVE SCAN 5.6.4.1 5.6.4.1 Attributes Cyclically Monitored by the SSW900 Parameter Net Id Description Attribute Acquisition type Class S3.2.1 Software version (Package ) softwareVersion Last value identification S3.3.2 Line voltage lineVoltage Last value identification S3.5.1...

  • Page 43: Srw01 Smart Relay

    CONNECTING A DEVICE TO THE DRIVE SCAN 5.7 SRW01 SMART RELAY 5.7.1 ETHERNET The following SRW01 Ethernet models support communication with the Drive Scan: SRW01-ETH-EIP: EtherNet/IP protocol, SRW01-ETH-MBTCP: Modbus TCP protocol, SRW01-ETH-PNIO: PROFINET IO protocol. The Ethernet models of the SRW01 allow communication with the WCD-ED300 via Ethernet using the Modbus- TCP protocol, and it is not necessary to install an additional communication module.

  • Page 44: Possible Forms Of Connections

    Section 5.7.3.1 Attributes Cyclically Monitored by the SRW01 on page 5-26 After a cycle of all these readings, as well as of the other assets connected to the Drive Scan, a new reading cycle starts automatically. The parameters read are transformed into attributes, which can be: Only at initialization;...
  • Page 45 CONNECTING A DEVICE TO THE DRIVE SCAN 5.7.3.1 Attributes Cyclically Monitored by the SRW01 Parameter Description Atributo Acquisition type Class P002 Current (%) ratedCurrent Last value measurement P003 True RMS current motorCurrent Valor médio measurement P004 True RMS line voltage...

  • Page 46: Setting The Drive Scan On The Mfm

    SETTING THE DRIVE SCAN ON THE MFM 6 SETTING THE DRIVE SCAN ON THE MFM Before starting to make the Drive Scan settings, it is necessary to register all assets that will be monitored through the Drive Scan on the WEG Motion Fleet Management platform...
  • Page 47 If the login page, shown in Figure 6.3, does not appear, reset your computer IP address to the same IP range as the Drive Scan. This manual has an appendix (Chapter A)) with instructions regarding this procedure for Windows 10.
  • Page 48 SETTING THE DRIVE SCAN ON THE MFM Step 5 Check the “Internet Status” field. If the status read is: “Connected”: go to Step 8; or “Disconnected”: go to Step 6, as shown in Figure 6.5. Figure 6.5: hecking the Drive Scan configuration...
  • Page 49 SETTING THE DRIVE SCAN ON THE MFM Step 6 Make the settings for the connection to the Wi-Fi internet network, as shown in Figure 6.6: SSID (Service Set Identifier): Wi-Fi network name; Default Route: enable/disable the use of the default network route for the destination address of IP packets;...
  • Page 50 Step 7 A pop-up window will inform you that the configuration has been saved, as shown in Figure 6.8. Then wait for the Drive Scan to restart, as shown in Figure 6.9. Return to Step 3. Figure 6.8: Information about the saving operation Figure 6.9: Drive Scan resetting...
  • Page 51 SETTING THE DRIVE SCAN ON THE MFM Step 9 Enter your login and password previously registered on the MFM (Chapter 3) and click on “Next”, according to Figure 6.11. Figure 6.11: MFM Email and password login fields Step 10 If successful, go to Step 11.
  • Page 52 Go to Step 12 (if “Manage Plants” option - Figure 6.13); – Go to Step 14 (if “Delete Device” option). “Back”: return to Step 9. Figure 6.13: Task selection to the MFM of the Drive Scan Low Voltage Devices | 6-7...
  • Page 53 Step 12 The plants previously registered on the MFM, as per Chapter 2, are displayed. Select the plant this Drive Scan should be linked to. If no plant is selected, the system will not advance. Then, select one of the actions for the plant: “Create Device”: links the Drive Scan as a new gateway on MFM;...
  • Page 54 SETTING THE DRIVE SCAN ON THE MFM Step 14 Confirmation is required to unlink the Drive Scan from the MFM, as shown in Figure 6.16. Click on the button: “Delete”: Go to Step 15; “Back”: return to Step 11. Figure 6.16: Screen with information on unlinking the Drive Scan from the MFM...
  • Page 55 6.18); return to Step 1, it is necessary to redo all the settings. Figure 6.17: Failed to unlink the Drive Scan from the MFM Figure 6.18: Command to reset the Drive Scan to factory default Low Voltage Devices | 6-10...
  • Page 56 The new plant must have been configured (Figure 6.19). Click on the “Save Configuration” button (Figure 6.7). Wait for the Drive Scan to restart (Figure 6.9). Go to Step 17. Figure 6.19: Plant linked to the Drive Scan on the MFM Low Voltage Devices | 6-11...
  • Page 57 Stop bits: number of communication stop bits. Click on “Save Configuration” (Figure 6.22). Wait for the Drive Scan to restart, and it will be ready to be operated (Figure 6.20). Figure 6.20: Drive Scan linked to the MFM Figure 6.21: Ethernet network configuration...
  • Page 58 SETTING THE DRIVE SCAN ON THE MFM Figure 6.22: RS-485 network configuration Low Voltage Devices | 6-13...
  • Page 59 SETTING THE DRIVE SCAN ON THE MFM Low Voltage Devices | 6-14...

  • Page 60: Monitoring Dashboard

    Remote asset monitoring provides the customer with enormous potential for cost reductions, especially when aspects related to maintainability and productivity are assessed. The dashboards of assets monitored by the WEG Motion Fleet Management platform are constantly evolving, increasing the user experience in data reception.
  • Page 61 MONITORING DASHBOARD Figure 7.1: Parameters table In the table, it is possible to check the parameters, their descriptions, values corresponding to a reference date and to the current date (or date of the last reading). In the dashboard, the user is still able to assign, through the button “Assign reference”, a reference date to compare the parameter values of the chosen date with the current values.

  • Page 62: Drive Specialist

    DRIVE SPECIALIST 8 DRIVE SPECIALIST The Drive Specialist is a Motion Fleet Management module that adds to the Drive Scan advanced diagnostic functionalities of the CFW11 frequency inverters using specific information and know-how. This module provides the CFW11 with comprehensive health status diagnostics, relating power and ventilation variables, as well as information on electricity consumption.
  • Page 63 DRIVE SPECIALIST Where P0010 is the power, P0007 is the voltage, P0003 is the current and P0011 is the power factor. 2. This power will therefore be the mechanical power plus the power dissipated in the motor (motor losses). 3. The lower the speed and load, the greater the difference between the electrical power at the inverter output and the mechanical power.

  • Page 64: Diagnostic

    DRIVE SPECIALIST Table 8.2: Torque X Power curve information for half rated speed Load (%) Efficiency Mechanical power (kW) Motor losses with drive (kW) Electric power (kW) 96,0% 8,87 96,1% 12,95 100% 96,2% 16,81 8.2.2 Diagnostic The Diagnostic page presents a health analysis of the inverter (Figure 8.3),evaluating the risk of its shutdown due to the conditions of the AC power supply and the fans that cool the power semiconductors.
  • Page 65 DRIVE SPECIALIST b) Electrical protection devices connected to the inverter input, such as overload relays and fuses, may trip due to higher values of current peaks and effective currents in the AC power supply and greater voltage imbalance(Figure 8.6). 120Hz harmonic for different voltage imbalance levels Componente de harmônica 120Hz para diferentes níveis de desbalancemento de tensão F006 - Desequilíbrio F006 - Imbalance...
  • Page 66 DRIVE SPECIALIST Table 8.3: Values of I in the AC power supply as a function of the imbalances of power supply phases – 60 Hz frequency Voltage imbalance I Max RMS I Min RMS I Max Peak 2. Cooling: The fans that cool the power part of the inverters are fundamental for the safe operation of the power semicon- ductors and guarantee the expected service life of the internal parts of the inverters.
  • Page 67 DRIVE SPECIALIST Fan speed: indicates the current fan speed. This speed under normal conditions: environment within the limits specified by the manufacturer and maximum pressure, such that the air flow remains at a minimum value. A drop in the speed below certain values indicates an abnormal fan operation that could lead the drive to an overtemperature fault or a fan speed fault: •...

  • Page 68: A Setting The Ip On Windows 10

    SETTING THE IP ON WINDOWS 10 A SETTING THE IP ON WINDOWS 10 Step 1 Right-click on the Windows button (formerly “Start”). Click on the “Settings” button(Figure A.1). Figure A.1: Start button Step 2 Click on the ”Network and Internet” option (Figure A.2).
  • Page 69 SETTING THE IP ON WINDOWS 10 Step 4 Double-click on ”Ethernet” (Figure A.4). Figure A.4: Selecting the adapter Step 5 Click on the ”Properties” button (Figure A.5). Figure A.5: Changin ehternet properties Low Voltage Devices | A-1...
  • Page 70 Select the “Use the following IP address” option. Set the IP address within the same range as the Drive Scan IP; for example, changing the last digit to 20 (or other unused number), resulting in 192.168.0.20. Change the subnet to 255.255.255.0.
  • Page 71 SETTING THE IP ON WINDOWS 10 Click on “OK” (Figure A.7). Figure A.7: Changing IP Low Voltage Devices | 8-3...
  • Page 74 WEG Drives & Controls - Automação LTDA. Jaraguá do Sul – SC – Brazil Phone 55 (47) 3276-4000 – Fax 55 (47) 3276-4020 São Paulo – SP – Brazil Phone 55 (11) 5053-2300 – Fax 55 (11) 5052-4212 automacao@weg.net www.weg.net...

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