How To Install The Flex Plate - Terex Genie ZX-135/70 Service Manual

Service Manual
Engines
How to Ins tall the Fl ex Plate
How to Install a Flex Plate
1 Install the flex plate onto the engine flywheel
with the rubber vibration isolators towards the
pump.
2 Use blue thread locking compound and torque
the flex plate mounting bolts in sequence to
28 ft-lbs / 38 Nm. Then torque the flex plate
mounting bolts in sequence to 40 ft-lbs / 54
Nm.
3 Apply a high viscosity coupling grease (Genie
part number 128025) to the splines of the
pump shaft and flex plate.
4 Install the pump plate and pump assembly
onto the engine.
Grease Specification
Shell Alvania® Grease CG, NLGI 0/1 or equivalent.
Deutz and Perkins models
How to Install the Pump Plate
1 Using a suitable lifting device, install the pump
plate and pump assembly onto the engine.
2 Deutz engines: Torque the pump plate
mounting bolts in sequence to 23 ft-lbs / 31
Nm. Then torque the pump plate mounting
bolts in sequence to 47 ft-lbs / 63 Nm.
142
3 Perkins engines: Torque the pump plate
mounting bolts in sequence to 23 ft-lbs / 31
Nm. Then torque the pump plate mounting
bolts in sequence to 47 ft-lbs / 63 Nm.
Perkins 1104D pump plate
Perkins 854F pump plate
Deutz TD2011L04i pump plate
Deutz TD2.9 pump plate
ZX-135/70
September 2015
Part No. 218700