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ZX13513-2001
Terex ZX13513-2001 Manuals
Manuals and User Guides for Terex ZX13513-2001. We have
2
Terex ZX13513-2001 manuals available for free PDF download: Service Manual, Operator's Manual
Terex ZX13513-2001 Service Manual (307 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 10 MB
Table of Contents
Introduction
2
Find a Manual for this Model
2
Table of Contents
3
Revision History
4
Revision Date
4
Reference Examples: Section - Maintenance
4
Section - Repair Procedure
4
Section - Fault Codes, All Charts
4
Section - Schematics, Legends and Schematics
4
Procedure / Page / Description
4
Electrical Schematic
4
Electronic Version
4
Click on any Content or Procedure in the Table of Contents to View
4
Serial Number Legend
5
Safety Rules
6
Specifications
17
Machine Specifications
17
Performance Specifications
17
Hydraulic Specification
18
Specifications
19
Hydraulic Component Specifications
20
Deutz Td2011L04I Engine Specifications
22
Deutz TD 2.9 Engine Specifications
23
Perkins 1104D-44T
24
Perkins 1104D-44T Engine Specifications
24
Perkins 854F-34T Engine Specifications
26
Machine Torque Specifications
27
Hydraulic Hose and Fitting Torque Specifications
28
Torque Procedure
29
SAE and Metric Fasteners Torque Charts
30
Scheduled Maintenance Procedures
31
Introduction
31
Pre-Delivery Preparation Report
35
Maintenance Inspection Report
37
Checklist a Procedures
39
Inspect the Manuals and Decals
39
Perform Pre-Operation Inspection
40
Perform Function Tests
40
Perform Engine Maintenance - Perkins Models
41
Perform Engine Maintenance - Deutz Models
41
Check the Hydraulic Return Filter Condition Indicator
42
Perform 30-Day Service
43
Grease the Turntable Rotation Bearing and Rotate Gear
43
Replace the Drive Hub Oil
44
Checklist B Procedures
45
Inspect the Batteries
45
Inspect the Electrical Wiring
46
Test the Key Switches
48
Inspect the Engine Air Filter
50
Check the Oil Cooler and Cooling Fins - Deutz Models
51
Check the Exhaust System
52
Confirm the Proper Brake Configuration
53
Inspect the Tires, Wheels and Lug Nut Torque
54
Check the Drive Hub Oil Level and Fastener Torque
54
Test the Platform Self-Leveling
55
Test the Engine Idle Select Operation
56
Test the Ground Control Override
57
Test the Drive Brakes
58
Test the Drive Speed - Stowed Position
58
Test the Drive Speed - Raised or Extended
59
Test the Drive Speed - Raised and Extended
60
Test the Alarm and Optional Flashing Beacon
60
Perform Hydraulic Oil Analysis
61
Test the Turntable Level Sensor
61
Test the Secondary Boom Angle Sensor
63
Test the Primary Boom Angle Sensor
65
Test the Safety Envelope Limit Switches
67
Test the Recovery Mode System
71
Inspect the Calibration Decal
72
Inspect for Turntable Bearing Wear
73
Checklist C Procedures
74
Perform Engine Maintenance - Deutz Models
74
Perform Engine Maintenance - Perkins Models
75
Replace the Engine Air Filter Element
75
Grease the Platform Overload Mechanism (if Equipped)
76
Test the Platform Overload System (if Equipped)
77
Check and Adjust the Engine RPM
79
Inspect for Turntable Bearing Wear
82
Checklist D Procedures
84
Check the Boom Wear Pads
84
Check the Free-Wheel Configuration
85
Replace the Drive Hub Oil
86
Adjust the Turntable Rotatation Gear Backlash
88
Replace the Hydraulic Filter Elements
89
Perform Engine Maintenance - Deutz Models
90
Perform Engine Maintenance - Perkins Models
91
Check the Turntable Rotation Bearing Bolts
91
Machine Specifications
93
Checklist E Procedures
93
Test or Replace the Hydraulic Oil
93
Perform Engine Maintenance - Perkins Models
95
Perform Engine Maintenance - Deutz Models
95
Perform Engine Maintenance - Perkins Models
96
Perform Engine Maintenance - Deutz Models
97
Perform Engine Maintenance - Perkins Models
97
Perform Engine Maintenance - Deutz Models
98
Repair Procedures
99
Introduction
99
Platform Controls
101
Platform Circuit Board
101
How to Remove the LED Circuit Board
103
Joysticks - How to Calibrate a Joystick
103
How to Reset a Proportional Valve Coil Default
107
How to Set the Function Thresholds and Default Functions Speeds
108
How to Adjust the Function Speeds
110
How to Adjust the Function Ramp Rate Setting
110
Platform Components
111
Platform
111
Platform Leveling Cylinder
112
Platform Rotator
113
How to Bleed the Platform Rotator
114
Platform Level Sensor - How to Calibrate the Platform Level Sensor
115
Platform Overload System (if Equipped)
116
Platform Overload Recovery Message
117
Jib Boom Components
119
Jib Boom Cable Track
120
How to Repair the Cable Track
121
Jib Boom
122
Jib Boom Lift Cylinder
124
Jib Boom Level Cylinder
125
Jib Boom Extension Cylinder
126
Angle Sensor
127
Boom Components
133
Primary Boom Cable Track
134
How to Repair the Primary Boom Cable Track
136
Secondary Boom Cable Track
136
How to Repair the Secondary Boom Cable Track
138
Primary Boom
139
Primary Boom Lift Cylinder
141
Secondary Boom Lift Cylinder
142
Primary Boom Extension Cylinder
145
Secondary Boom Extension Cylinders
146
Sensor
147
Secondary Boom Angle Sensor - How to Calibrate the Secondary Boom Angle Sensor
152
(I) 6 Point Calibration Procedure
153
Engines
157
RPM Adjustment
157
Flex Plate
157
How to Install the Flex Plate
158
Ground Controls
159
Bypass/Recovery Key Switch
159
Recovery Mode)
161
How to Use the Recovery Mode
161
Circuit Boards
162
Membrane Decal
164
Full Machine Calibration
165
Display Module
166
Display Module
167
Display Module
172
Hydraulic Pumps
175
Function Pump
175
How to Prime the Function Pump
176
How to Adjust the Function Pump Standby Pressure
176
How to Adjust the Function Pump Pressure Compensator
176
Drive Pump
178
How to Prime the Drive Pump
179
Manifolds
180
Function Manifold Components
180
Valve Adjustments - Function Manifold
184
Platform Manifold
186
Jib Boom Manifold
188
Flow Control Mainfold
190
Function Enable Valve
191
Turntable Rotation Manifold
192
Steer and Axle Manifold
193
Valve Adjustments - Steer and Axle Manifold
197
Traction Manifold Components
198
Valve Adjustments - Traction Manifold
202
Drive Oil Diverter Manifold Components (Welder Option)
203
Valve Coils
204
How to Test a Coil Diode
205
Turntable Rotation Components
206
Turntable Rotation Assembly
206
How to Adjust the Turntable Rotation Gear Backlash
207
Turntable Level Sensor - How to Calibrate the Turntable Level Sensor
208
Axle Components
211
Steer Sensors
211
How to Calibrate a Replacement Steer Sensor
213
How to Calibrate All Steer Sensors
213
Steer Cylinders
215
Axle Extension Cylinders
216
Axle Angle Sensors - How to Calibrate the Axle Angle Sensors
217
Fault Codes
219
Introduction
219
Control System Fault Codes
220
Fault Matrix
237
Deutz TD 2.9 L4 Engine Fault Codes
238
Perkins 854F-34T Engine Fault Code
253
Electrical Schematic
261
Hydraulic Schematic
261
Schematics
261
Introduction
261
Wire Circuit Legend
262
Wire Color Legend
266
Limit Switches and Angle Sensors
271
Circuit Connector Legend
275
Drive Chassis and Platform Controller Pin Legend
278
Safety Controller Pin Legend
279
Turntable Controller Pin Legend
280
Telematics Connector Pin Legend
281
Deutz Td2011L04I
282
Engine Relay and Fuse Panel Legend - Deutz Td2011L04I
282
Engine Relay and Fuse Panel Legend- Deutz TD2.9 Models
283
Engine Relay and Fuse Panel Legend - Perkins 1104D-44T
284
Engine Relay and Fuse Panel Legend- Perkins 854F Models
285
Electrical Symbols Legend
286
Hydraulic Symbols Legend
287
Perkins 1104D Engine Electrical Schematic
290
Perkins 854F-34T Engine Electrical Schematic
292
Perkins 854F-34T Engine Harness
293
Deutz TD2.9 Engine Electrical Schematic
296
Deutz TD2.9 Engine Harness
297
Generator Wiring Schematic
299
Hydraulic Generator (Welder Option)
302
Hydraulic Schematic
303
Electrical Schematic (Includes Deutz Engine)
305
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Terex ZX13513-2001 Operator's Manual (63 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 5 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Personal Safety
11
Work Area Safety
12
Legend
20
Controls
21
Inspections
30
Operating Instructions
46
Transport and Lifting Instructions
55
Maintenance
58
Specifications
61
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