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Genie S-80 J
Terex Genie S-80 J Manuals
Manuals and User Guides for Terex Genie S-80 J. We have
3
Terex Genie S-80 J manuals available for free PDF download: Service And Repair Manual, Operator's Manual, Operator's Manual Supplement
Terex Genie S-80 J Service And Repair Manual (135 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 3.42 MB
Table of Contents
Table of Contents
7
Find a Manual for this Model
2
Basic Mechanical, Hydraulic and Electrical Skills Are Required to Perform most Procedures
2
However, Several Procedures Require Specialized
2
Manual on Your Machine before Attempting any
2
Performed at an Authorized Genie Dealer Service
2
Recommend that Maintenance and Repair be
2
Skills, Tools, Lifting Equipment and a Suitable
2
This Manual Provides Troubleshooting and Repair Procedures for Qualified Service Professionals
2
Workshop. in These Instances, We Strongly
2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
13
Hydraulic Oil Specifications
14
Hydraulic Component Specifications
17
Kubota D1803-CR-TIE4 Engine Specifications
18
Deutz D2011 L03I Engine Specifications
19
Machine Torque Specifications
20
Machine Component Weights
20
Hydraulic Hose and Fitting Torque Specifications
21
Torque Procedure
22
Repair Procedures
24
Introduction
24
Immediately Tag and Remove from Service a Damaged or Malfunctioning Machine
24
Observe and Obey
24
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
24
Repair any Machine Damage or Malfunction before Operating the Machine
24
About this Section
25
Control System
26
1 ALC-600 Platform Control Module
26
Service Mode
27
Full Machine Calibration
27
Machine Functions
28
How to Adjust the Machine Maximum Speed Setting
28
How to Adjust the Joystick Ramp Rate Setting
29
How to Adjust the Joystick Threshold Setting
30
How to Enter ALC600 Software Update Mode
30
Display Module Menus
31
How to Replace the Display Controller (DISCON) Module
35
How to Replace the Ground Control Overlay
36
Platform Components
38
Platform Leveling Slave Cylinder
38
Bodily Injury Hazard. Spraying
38
Platform Rotator
39
Platform Overload System
40
How to Perform a Zero Load Platform Calibration
40
How to Perform a Full Load Platform Calibration
41
How to Replace the Platform Overload Load Cell
43
Platform
44
Platform Function Manifold
45
Jib Boom Components
46
Jib Boom
46
Jib Boom Lift Cylinder
47
Boom Components
48
Boom Components
49
Cable Track
49
How to Remove the Cable Track
49
How to Repair the Cable Track
51
Primary Boom
52
Boom Lift Cylinder
53
Primary Boom Extension Cylinder
54
Platform Leveling Master Cylinder
55
Primary Boom Angle Sensor
57
How to Repalce the Primary Boom Angle Sensor
57
Boom Extend/Retract Cables
58
Engines
60
RPM Adjustment - Kubota D1105 and Deutz D2011Models
60
Flex Plate
60
How to Install the Flex Plate
61
How to Install the Pump and Bell Housing Assembly
62
Engine Fault Codes - Kubota D1803 Models
63
Hydraulic Pump
64
Function Pump
64
Drive Pump
64
How to Install the Drive Pump Coupler
65
How to Prime the Drive and Function Pumps
65
Generator Pump
66
Manifolds
68
Function Manifold Components
68
Valve Adjustments - Function Manifold
72
How to Adjust the Boom Extend Relief Valve
72
Platform Function Manifold Components
73
Turntable Rotation Manifold Components
74
Valve Adjustments - Oscillate Relief Valve
75
How to Set up the Oscillate Directional Valve
75
Traction Manifold Components, 4WD
77
Valve Adjustments, 4WD Traction Manifold
79
Brake/Two-Speed Manifold Components
80
Generator Manifold Components
81
Turntable Rotation Manifold Components
82
Valve Coils
83
Turntable Rotation Components
84
Turntable Rotation Assembly
84
How to Adjust the Turntable Rotation Gear Backlash
85
Turntable Angle Sensor Replacement
86
How to Calibrate the Turntable Tilt Sensor
87
Axle Components
89
Oscillating Axle Cylinders
89
Connections very Slowly to Allow
89
Gradually. Do Not Allow Oil to
89
Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
89
Squirt or Spray
89
The Oil Pressure to Dissipate
89
Track Components
90
Track Assembly
90
How to Replace the Track
90
Fault Codes
94
Introduction
94
Be Sure that All Necessary Tools and Test
94
Before Troubleshooting
94
Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
94
Electrocution/Burn Hazard
94
Equipment Are Available and Ready for Use
94
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's
94
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
94
Control System Fault Codes
95
How to Retrieve Control System Fault Codes
95
Control System Fault Codes
96
Engine Fault Codes
113
Kubota D1803-CR-TIE4 Engine Fault Codes
114
Schematics
117
Important Information
117
Introduction
117
Electrical Symbol Legend
118
Hydraulic Symbols Legend
119
Limit Switch Location Legend
120
Electrical Schematics - Options
121
Electrical Schematic, Generator Options
122
Electrical Schematic, Positive Air Shutdown
123
Electrical Schematics
125
Electrical Schematic, Turntable Controller
126
Electrical Schematic, Platform Controller
127
Electrical Schematic, Kubota D1803
130
Electrical Schematic, Deutz D2011
131
Hydraulic Schematics
133
Hydraulic Schematic
134
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Terex Genie S-80 J Operator's Manual (72 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 6.54 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
18
Work Area Safety
19
Legend
28
Controls
29
Inspections
37
Operating Instructions
52
Transport and Lifting Instructions
63
Maintenance
66
Specifications
70
Terex Genie S-80 J Operator's Manual Supplement (17 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 0.55 MB
Table of Contents
Table of Contents
2
Introduction
2
Important Information
3
Safety Rules
5
Wind Speed Chart
7
Platform Capacity Reduction
8
Platform Capacity Reduction Charts - Imperial
11
Platform Capacity Reduction Charts - Metric
14
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