Terex Genie ZX-135/70 Boom Lift Manuals

Terex Genie ZX-135/70 Boom Lift Manuals

Manuals and User Guides for Terex Genie ZX-135/70 Boom Lift. We have 10 Terex Genie ZX-135/70 Boom Lift manuals available for free PDF download: Service Manual, Service And Repair Manual, Maintenance Manual, Operator's Manual, Installation Instructions Manual

Terex Genie ZX-135/70 Service Manual

Terex Genie ZX-135/70 Service Manual (307 pages)

Brand: Terex | Category: Boom Lifts | Size: 10 MB

Table of Contents

Introduction
2
- Find a Manual for this Model
  2
Table of Contents
3
Revision History

4
Revision Date

4
Reference Examples: Section - Maintenance

4
Procedure / Page / Description

4
- Electrical Schematic
  4
Electronic Version

4
- Click on any Content or Procedure in the Table of Contents to View
  4
  - Serial Number Legend
    5
  - Safety Rules
    6
  - Specifications
    17
  - Machine Specifications
    17
  - Performance Specifications
    17
  - Hydraulic Specification
    18
- Specifications
  19
- Perkins 1104D-44T
  24
- Machine Specifications
  93
  - Checklist E Procedures
    93
  - Test or Replace the Hydraulic Oil
    93
  - Perform Engine Maintenance - Perkins Models
    95
  - Perform Engine Maintenance - Deutz Models
    95
  - Perform Engine Maintenance - Perkins Models
    96
  - Perform Engine Maintenance - Deutz Models
    97
  - Perform Engine Maintenance - Perkins Models
    97
  - Perform Engine Maintenance - Deutz Models
    98
  - Repair Procedures
    99
  - Introduction
    99
  - Platform Controls
    101
  - Platform Circuit Board
    101
  - How to Remove the LED Circuit Board
    103
  - Joysticks - How to Calibrate a Joystick
    103
  - How to Reset a Proportional Valve Coil Default
    107
  - How to Set the Function Thresholds and Default Functions Speeds
    108
  - How to Adjust the Function Speeds
    110
  - How to Adjust the Function Ramp Rate Setting
    110
  - Platform Components
    111
  - Platform
    111
  - Platform Leveling Cylinder
    112
  - Platform Rotator
    113
  - How to Bleed the Platform Rotator
    114
  - Platform Level Sensor - How to Calibrate the Platform Level Sensor
    115
  - Platform Overload System (if Equipped)
    116
  - Platform Overload Recovery Message
    117
  - Jib Boom Components
    119
  - Jib Boom Cable Track
    120
  - How to Repair the Cable Track
    121
  - Jib Boom
    122
  - Jib Boom Lift Cylinder
    124
  - Jib Boom Level Cylinder
    125
  - Jib Boom Extension Cylinder
    126
  - Angle Sensor
    127
  - Boom Components
    133
  - Primary Boom Cable Track
    134
  - How to Repair the Primary Boom Cable Track
    136
  - Secondary Boom Cable Track
    136
  - How to Repair the Secondary Boom Cable Track
    138
  - Primary Boom
    139
  - Primary Boom Lift Cylinder
    141
  - Secondary Boom Lift Cylinder
    142
  - Primary Boom Extension Cylinder
    145
  - Secondary Boom Extension Cylinders
    146
  - Sensor
    147
  - Secondary Boom Angle Sensor - How to Calibrate the Secondary Boom Angle Sensor
    152
  - (I) 6 Point Calibration Procedure
    153
  - Engines
    157
  - RPM Adjustment
    157
  - Flex Plate
    157
  - How to Install the Flex Plate
    158
  - Ground Controls
    159
  - Bypass/Recovery Key Switch
    159
- Recovery Mode)
  161
  - How to Use the Recovery Mode
    161
  - Circuit Boards
    162
  - Membrane Decal
    164
  - Full Machine Calibration
    165
  - Display Module
    166
- Display Module
  167
- Display Module
  172
  - Hydraulic Pumps
    175
  - Function Pump
    175
  - How to Prime the Function Pump
    176
  - How to Adjust the Function Pump Standby Pressure
    176
  - How to Adjust the Function Pump Pressure Compensator
    176
  - Drive Pump
    178
  - How to Prime the Drive Pump
    179
  - Manifolds
    180
  - Function Manifold Components
    180
  - Valve Adjustments - Function Manifold
    184
  - Platform Manifold
    186
  - Jib Boom Manifold
    188
  - Flow Control Mainfold
    190
  - Function Enable Valve
    191
  - Turntable Rotation Manifold
    192
  - Steer and Axle Manifold
    193
  - Valve Adjustments - Steer and Axle Manifold
    197
  - Traction Manifold Components
    198
  - Valve Adjustments - Traction Manifold
    202
  - Drive Oil Diverter Manifold Components (Welder Option)
    203
  - Valve Coils
    204
  - How to Test a Coil Diode
    205
  - Turntable Rotation Components
    206
  - Turntable Rotation Assembly
    206
  - How to Adjust the Turntable Rotation Gear Backlash
    207
  - Turntable Level Sensor - How to Calibrate the Turntable Level Sensor
    208
  - Axle Components
    211
  - Steer Sensors
    211
  - How to Calibrate a Replacement Steer Sensor
    213
  - How to Calibrate All Steer Sensors
    213
  - Steer Cylinders
    215
  - Axle Extension Cylinders
    216
  - Axle Angle Sensors - How to Calibrate the Axle Angle Sensors
    217
  - Fault Codes
    219
  - Introduction
    219
  - Control System Fault Codes
    220
  - Fault Matrix
    237
  - Deutz TD 2.9 L4 Engine Fault Codes
    238
  - Perkins 854F-34T Engine Fault Code
    253
- Electrical Schematic
  261
- Hydraulic Schematic
  261
  - Schematics
    261
  - Introduction
    261
  - Wire Circuit Legend
    262
  - Wire Color Legend
    266
  - Limit Switches and Angle Sensors
    271
  - Circuit Connector Legend
    275
  - Drive Chassis and Platform Controller Pin Legend
    278
  - Safety Controller Pin Legend
    279
  - Turntable Controller Pin Legend
    280
  - Telematics Connector Pin Legend
    281
- Deutz Td2011L04I
  282

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Terex Genie ZX-135/70 Service And Repair Manual

Terex Genie ZX-135/70 Service And Repair Manual (251 pages)

Brand: Terex | Category: Boom Lifts | Size: 8 MB

Table of Contents

Introduction
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
13
Hydraulic Oil Specifications
14
Hydraulic Component Specifications
17
Deutz TD 2.9 Engine Specifications
19
Deutz Td2011L04I Engine Specifications
20
Perkins 854F-34T Engine Specifications
22
Perkins 1104D-44T Engine Specifications
24
Machine Torque Specifications
26
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Repair Procedures
31
Introduction
31
Platform Controls
33
Platform Circuit Board
33
How to Remove the LED Circuit Board
35
Joysticks - How to Calibrate a Joystick
35
How to Reset a Proportional Valve Coil Default
39
How to Set the Function Thresholds and Default Functions Speeds
40
How to Adjust the Function Speeds
42
How to Adjust the Function Ramp Rate Setting
43
Platform Components
44
Platform
44
Platform Leveling Cylinder
45
Platform Rotator
46
How to Bleed the Platform Rotator
47
Platform Level Sensor - How to Calibrate the Platform Level Sensor
48
Platform Overload System (if Equipped)
49
Platform Overload Recovery Message
51
Jib Boom Components
52
Jib Boom Cable Track
53
How to Repair the Cable Track
55
Jib Boom
56
Jib Boom Lift Cylinder
58
Jib Boom Level Cylinder
59
Jib Boom Extension Cylinder
60
Angle Sensor
62
Boom Components
68
Primary Boom Cable Track
69
How to Repair the Primary Boom Cable Track
71
Secondary Boom Cable Track
72
How to Repair the Secondary Boom Cable Track
74
Primary Boom
75
Primary Boom Lift Cylinder
77
Secondary Boom Lift Cylinder
78
Primary Boom Extension Cylinder
82
Secondary Boom Extension Cylinders
83
Primary Boom Angle Sensor - How to Calibrate the Primary Boom Angle
85
Sensor
85
Secondary Boom Angle Sensor - How to Calibrate the Secondary Boom Angle Sensor
90
Engines
95
RPM Adjustment
95
Flex Plate
95
How to Install the Flex Plate
96
Ground Controls
97
Bypass/Recovery Key Switch
97
How to Use the Recovery Mode
99
Circuit Boards
100
Membrane Decal
102
Full Machine Calibration
103
Display Module
104
Hydraulic Pumps
113
Function Pump
113
How to Prime the Function Pump
114
How to Adjust the Function Pump Standby Pressure
114
How to Adjust the Function Pump Pressure Compensator
115
Drive Pump
116
How to Prime the Drive Pump
117
Manifolds
118
Function Manifold Components
118
Valve Adjustments - Function Manifold
122
Platform Manifold
124
Jib Boom Manifold
126
Flow Control Mainfold
128
Function Enable Valve
129
Turntable Rotation Manifold
130
Steer and Axle Manifold
132
Valve Adjustments - Steer and Axle Manifold
136
Traction Manifold Components
138
Valve Adjustments - Traction Manifold
142
Drive Oil Diverter Manifold Components (Welder Option)
143
Valve Coils
144
Turntable Rotation Components
146
Turntable Rotation Assembly
146
How to Adjust the Turntable Rotation Gear Backlash
147
Turntable Level Sensor - How to Calibrate the Turntable Level Sensor
148
Axle Components
151
Steer Sensors
151
How to Calibrate a Replacement Steer Sensor
153
How to Calibrate All Steer Sensors
154
Steer Cylinders
156
Axle Extension Cylinders
157
Axle Angle Sensors - How to Calibrate the Axle Angle Sensors
158
Fault Codes
161
Introduction
161
Control System Fault Codes
162
Fault Matrix
179
Deutz TD 2.9 L4 Engine Fault Codes
180
Perkins 854F-34T Engine Fault Code
195
Schematics
203
Introduction
203
Wire Circuit Legend
204
Wire Color Legend
208
Limit Switches and Angle Sensors
213
Circuit Connector Legend
217
Drive Chassis and Platform Controller Pin Legend
220
Safety Controller Pin Legend
221
Turntable Controller Pin Legend
222
Telematics Connector Pin Legend
223
Engine Relay and Fuse Panel Legend - Deutz Td2011L04I
224
Engine Relay and Fuse Panel Legend - Deutz TD2.9
225
Engine Relay and Fuse Panel Legend - Perkins 1104D-44T
226
Engine Relay and Fuse Panel Legend - Perkins 854F-34T
227
Electrical Symbols Legend
228
Hydraulic Symbols Legend
229
Perkins 1104D Engine Electrical Schematic
232
Perkins 854F-34T Engine Electrical Schematic
234
Perkins 854F-34T Engine Harness
235
Deutz TD2.9 Engine Electrical Schematic
238
Deutz TD2.9 Engine Harness
239
Hydraulic Generator (Welder Option)
242
Generator Wiring Schematic
243
Hydraulic Schematic (to SN ZX13516H-2804)
246
Hydraulic Schematic (from SN ZX13516H-2805)
247
Electrical Schematic
249
Electrical Schematic
250

Terex Genie ZX-135/70 Maintenance Manual

Terex Genie ZX-135/70 Maintenance Manual (198 pages)

Brand: Terex | Category: Boom Lifts | Size: 8 MB

Table of Contents

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Terex Genie ZX-135/70 Maintenance Manual

Terex Genie ZX-135/70 Maintenance Manual (192 pages)

Brand: Terex | Category: Boom Lifts | Size: 5 MB

Table of Contents

Terex Genie ZX-135/70 Maintenance Manual

Terex Genie ZX-135/70 Maintenance Manual (185 pages)

Brand: Terex | Category: Boom Lifts | Size: 4 MB

Table of Contents

Terex Genie ZX-135/70 Operator's Manual

Terex Genie ZX-135/70 Operator's Manual (67 pages)

Brand: Terex | Category: Boom Lifts | Size: 6 MB

Table of Contents

Terex Genie ZX-135/70 Operator's Manual

Terex Genie ZX-135/70 Operator's Manual (79 pages)

With Jib - Extend

Brand: Terex | Category: Boom Lifts | Size: 3 MB

Table of Contents

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
9
General Safety
12
Personal Safety
15
Work Area Safety
16
Legend
26
Controls
27
Inspections
35
Operating Instructions
53
Transport and Lifting Instructions
69
Maintenance
72
Specifications
76

Terex Genie ZX-135/70 Operator's Manual

Terex Genie ZX-135/70 Operator's Manual (66 pages)

Brand: Terex | Category: Boom Lifts | Size: 6 MB

Table of Contents

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Personal Safety
11
Work Area Safety
12
Legend
20
Controls
21
Inspections
30
Operating Instructions
48
Transport and Lifting Instructions
57
Maintenance
60
Specifications
64

Terex Genie ZX-135/70 Operator's Manual

Terex Genie ZX-135/70 Operator's Manual (63 pages)

Brand: Terex | Category: Boom Lifts | Size: 5 MB

Table of Contents

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Personal Safety
11
Work Area Safety
12
Legend
20
Controls
21
Inspections
30
Operating Instructions
46
Transport and Lifting Instructions
55
Maintenance
58
Specifications
61

Terex Genie ZX-135/70 Installation Instructions Manual

Terex Genie ZX-135/70 Installation Instructions Manual (12 pages)

Platform Level Update

Brand: Terex | Category: Boom Lifts | Size: 0 MB

Table of Contents

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