User Manuals: Terex Genie Z-135/70 Boom Lift

User Manuals: Terex Genie Z-135/70 Boom Lift

Manuals and User Guides for Terex Genie Z-135/70 Boom Lift. We have 7 Terex Genie Z-135/70 Boom Lift manuals available for free PDF download: Service And Repair Manual, Maintenance Manual, Replacement Instructions Manual, Installation Instructions Manual

Terex Genie Z-135/70 Service And Repair Manual

Terex Genie Z-135/70 Service And Repair Manual (244 pages)

Brand: Terex | Category: Boom Lifts | Size: 7 MB

Table of Contents

Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
15
Machine Specifications
15
Performance Specifications
15
Hydraulic Specification
16
Hydraulic Component Specifications
19
Deutz BF4L 2011 Engine Specifications
21
Deutz Td2011L04I Engine Specifications
23
Cummins B4.5L Engine Specifications
25
Cummins B3.3T Engine Specifications
27
Perkins 1104C-44 Engine Specifications
29
Perkins 804D-33T Engine Specifications
31
Machine Torque Specifications
33
Hydraulic Hose and Fitting Torque Specifications
34
Torque Procedure
35
SAE and Metric Fasteners Torque Charts
37
Repair Procedures
38
Introduction
38
Platform Controls
40
Platform Circuit Board
41
How to Remove the LED Circuit Board
42
Membrane Decal
43
Joysticks - How to Calibrate a Joystick
44
How to Reset a Proportional Valve Coil Default
48
How to Set the Function Thresholds and Default Functions Speeds
48
How to Adjust the Function Speeds
50
How to Adjust the Function Ramp Rate Setting
51
Platform Components
53
Platform Leveling Cylinder
53
Platform Rotator
54
How to Bleed the Platform Rotator
55
Platform Level Sensor - How to Calibrate the Platform Level Sensor
56
Platform Overload System (if Equipped)
57
Jib Boom Components
60
Jib Boom Cable Track
61
How to Repair the Cable Track
63
Jib Boom
64
Jib Boom Lift Cylinder
66
Jib Boom Level Cylinder
67
Jib Boom Extension Cylinder
68
Jib Boom Bellcrank Angle Sensor
70
How to Calibrate the Jib Boom Bellcrank Angle Sensor
72
Boom Components
78
Primary Boom Cable Track
79
How to Repair the Primary Boom Cable Track
81
Secondary Boom Cable Track
82
How to Repair the Secondary Boom Cable Track
84
Primary Boom
85
Primary Boom Lift Cylinder
87
Secondary Boom Lift Cylinder
88
Primary Boom Extension Cylinder
92
Secondary Boom Extension Cylinders
93
Primary Boom Angle Sensor
95
How to Calibrate the Primary Boom Angle Sensor
96
Secondary Boom Angle Sensor
102
How to Calibrate the Secondary Boom Angle Sensor
103
Engines
109
RPM Adjustment
109
Flex Plate
109
How to Install a Type "A" Flex Plate
110
How to Install a Type "B" Flex Plate
112
Ground Controls
113
Bypass/Recovery Key Switch
113
How to Use the Recovery Mode
115
Circuit Boards
116
Membrane Decal
118
Full Machine Calibration
119
Display Module
120
Hydraulic Pumps
129
Function Pump
129
How to Prime the Function Pump
130
How to Adjust the Function Pump Standby Pressure
130
How to Adjust the Function Pump Pressure Compensator
131
Drive Pump
132
How to Prime the Drive Pump
133
Manifolds
134
Function Manifold - (before Serial Number 440)
134
Function Manifold - (after Serial Number 439)
138
Valve Adjustments - Function Manifold
142
How to Adjust the System Relief Valve
142
How to Adjust the Primary Boom Extend Relief Valve
143
Platform Manifold
145
Jib Boom Manifold
146
Flow Control Mainfold
148
Function Enable Valve
149
Turntable Rotation Manifold
150
Steer and Axle Manifold
152
Valve Adjustments - Steer and Axle Manifold
156
Traction Manifold
158
Valve Adjustments - Traction Manifold
162
Drive Oil Diverter Manifold (Welder Option)
163
Valve Coils
164
Turntable Rotation Components
166
Turntable Rotation Assembly
166
How to Adjust the Turntable Rotation Gear Backlash
167
Turntable Level Sensor - How to Calibrate the Turntable Level Sensor
168
Axle Components
172
Steer Sensors
172
How to Calibrate a Replacement Steer Sensor
174
How to Calibrate All Steer Sensors
175
Steer Cylinders
177
Axle Extension Cylinders
178
Axle Angle Sensors
179
How to Calibrate the Axle Angle Sensors
181
Fault Codes
185
Introduction
185
Control System Fault Codes
186
Fault Matrix
203
Schematics
205
Introduction
205
Wire Circuit Legend
206
Wire Color Legend
210
Limit Switches and Angle Sensors
215
Circuit Connector Legend
219
Drive Chassis and Platform Controller Pin Legend
222
Safety Controller Pin Legend
223
Turntable Controller Pin Legend
224
Engine Relay and Fuse Panel Legend - Deutz BF4L 2011, Td2011L04I, Perkins 1104C-44 and 804D-33T
225
Engine Relay and Fuse Panel Legend - Cummins B4.5L and B3.3T
226
Electrical Symbols Legend
227
Hydraulic Symbols Legend
228
Perkins 1104C-44 and 804D-33T Engine Electrical Schematic
230
Cummins B4.5L and B3-3.3T Engine Electrical Schematic
231
Generator Wiring Schematic
234
Hydraulic Generator (Welder Option)
235
Hydraulic Schematic (Serial Number 102 and from Serial Number 180 to 534)
241
Electrical Schematic
243

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Terex Genie Z-135/70 Maintenance Manual

Terex Genie Z-135/70 Maintenance Manual (198 pages)

Brand: Terex | Category: Boom Lifts | Size: 8 MB

Table of Contents

Terex Genie Z-135/70 Maintenance Manual

Terex Genie Z-135/70 Maintenance Manual (192 pages)

Brand: Terex | Category: Boom Lifts | Size: 5 MB

Table of Contents

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Terex Genie Z-135/70 Maintenance Manual

Terex Genie Z-135/70 Maintenance Manual (185 pages)

Brand: Terex | Category: Boom Lifts | Size: 4 MB

Table of Contents

Terex Genie Z-135/70 Replacement Instructions Manual

Terex Genie Z-135/70 Replacement Instructions Manual (90 pages)

Battery Separator

Brand: Terex | Category: Water Filtration Systems | Size: 1 MB

Table of Contents

Terex Genie Z-135/70 Installation Instructions Manual

Terex Genie Z-135/70 Installation Instructions Manual (21 pages)

Software Update

Brand: Terex | Category: Boom Lifts | Size: 2 MB

Terex Genie Z-135/70 Installation Instructions Manual

Terex Genie Z-135/70 Installation Instructions Manual (12 pages)

Platform Level Update

Brand: Terex | Category: Boom Lifts | Size: 0 MB

Table of Contents

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