Terex S65XCM-101 Manuals

Manuals and User Guides for Terex S65XCM-101. We have 2 Terex S65XCM-101 manuals available for free PDF download: Service And Repair Manual, Operator's Manual

Terex S65XCM-101 Service And Repair Manual (183 pages)

Brand: Terex | Category: Boom Lifts | Size: 7 MB

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2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
13
Hydraulic Oil Specifications
14
Hydraulic Component Specifications
17
Ford MSG-425 EFI Engine Specifications
19
Deutz D2011 L03I Engine Specifications
20
Deutz Td2011L04I Engine Specifications
22
Deutz D 2.9 L4 Engine Specifications
24
Deutz TD 2.9 Engine Specifications
26
Perkins 404D-22 Engine Specifications
27
Perkins 404F-E22T Engine Specifications
28
Machine Torque Specifications
30
Hydraulic Hose and Fitting Torque Specifications
31
Torque Procedure
32
Repair Procedures
34
Introduction
34
Control System
36
1 ALC-600 Platform Control Module
36
Service Mode
37
How to Use the Recovery Mode
38
Full Machine Calibration
39
Machine Functions
39
How to Adjust the Machine Maximum Speed Setting
39
How to Adjust the Joystick Ramp Rate Setting
40
How to Adjust the Joystick Threshold Setting
41
How to Enter ALC600 Software Update Mode
42
How to Replace the Display Controller (DISCON) Module
48
How to Replace the Ground Control Overlay
49
Platform Components
51
Platform Leveling Slave Cylinder
51
Platform Rotator
52
Platform Overload System
55
How to Calibrate the Platform Overload System
55
How to Perform Zero Load Platform Overload Calibration
57
How to Replace the Platform Overload Load Cell
57
Platform
58
Jib Boom Components
60
Jib Boom
60
Jib Boom Lift Cylinder
61
Boom Components
62
Cable Track
62
How to Remove the Cable Track, S-60 XC and S-60 Trax
62
How to Remove the Cable Track, S-65 XC and S-65 Trax
63
How to Repair the Cable Track
65
Boom
67
How to Remove the Boom
67
Boom Lift Cylinder
70
Boom Extension Cylinder
71
Boom Extend/Retract Cables
74
Platform Leveling Master Cylinder
77
Primary Boom Angle Sensor Calibration
78
Primary Boom Angle Sensor Replacement
79
Boom Length Sensor Calibration
81
Engines
83
RPM Adjustment - Ford and Deutz Models
83
RPM Adjustment - Perkins 404D-22 Models
83
Flex Plate - Removal
83
How to Install a Type "A" Flex Plate
85
How to Install a Type "B" Flex Plate
86
How to Install the Pump and Bell Housing Assembly
87
Ford MSG-425 Engine Fault Codes
88
Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404-22 Models
89
Hydraulic Pump
90
Lift/Steer Pump
90
Drive Pump
91
Manifolds
94
7-1 Function Manifold Components
94
Valve Adjustments - Function Manifold
98
How to Adjust the Boom Extend Relief Valve
98
Jib Boom / Platform Rotate Manifold Components
99
Turntable Rotation Manifold Components
100
How to Set up the Oscillate Directional Valve
101
Valve Adjustments - Oscillate Relief Valve
102
Traction Manifold Components, 4WD
104
Valve Adjustments, 4WD Traction Manifold
106
Generator Manifold Components
107
Valve Coils
108
How to Test a Coil Diode
109
Turntable Rotation Components
110
Turntable Rotation Assembly
110
How to Adjust the Turntable Rotation Gear Backlash
111
How to Calibrate the Turntable Tilt Sensor
112
Axle Components
114
Oscillating Axle Cylinders
114
Track Components
115
Track Assembly, S-60 Trax and S-65 Trax
115
How to Replace a Track
115
Fault Codes
119
Introduction
119
Control System Fault Codes
120
How to Retrieve Control System Fault Codes
120
Control System Fault Codes
121
Engine Fault Codes
137
Deutz D 2.9 L4 Engine Fault Codes
138
Perkins 404-22 Engine Fault Codes
149
Ford MSG-425 Engine Fault Codes
151
How to Retrieve Ford MSG-425 Engine Fault Codes
151

Terex S65XCM-101 Operator's Manual (82 pages)

Brand: Terex | Category: Boom Lifts | Size: 3 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
13
Work Area Safety
14
Legend
24
Controls
25
Inspections
33
Operating Instructions
47
Transport and Lifting Instructions
64
Maintenance
67
Specifications
71

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Terex S65XCM-101 Service And Repair Manual (183 pages)

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Terex S65XCM-101 Operator's Manual (82 pages)

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