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INSTRUCTION HANDBOOK
Electric Pallet Truck
PT 20/25/30H PT 20H PLUS
WARNING
Do not use the pallet truck before reading and
understanding these operating instructions.
NOTE:
• Please check the designation of your
present type at the last page of this
document as well as on the ID-plate.
• Keep for future reference.
•
Version 10/2021
PT 20/25/30H-SMS-001-EN
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Table of Contents
Related Manuals for Noblelift PT 20H
Summary of Contents for Noblelift PT 20H
- Page 1 INSTRUCTION HANDBOOK Electric Pallet Truck PT 20/25/30H PT 20H PLUS WARNING Do not use the pallet truck before reading and understanding these operating instructions. NOTE: • Please check the designation of your present type at the last page of this Version 10/2021 document as well as on the ID-plate.
- Page 3 FOREWORD Before operating the truck, read this ORIGINAL INSTRUCTION HANDBOOK carefully and understand the usage of the truck completely. Improper operation could create danger. This handbook describes the usage of different electric pallet trucks. When operating and servicing the truck, make sure, that it applies to your type. Keep this handbook for future reference.
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Page 4: Table Of Contents
TABLE OF CONTENTS CORRECT APPLICATION ......................... 5 DESCRIPTION OF THE PALLET TRUCK ..................6 Overview of the main components ....................6 Main technical data ......................... 7 Description of the safety devices and warning labels ..............12 Identification plate ......................... 13 WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS ............ - Page 5 Hydraulic circuit ..........................36 11.DECLARATION OF CONFORMITY (valid, if sold within the EU) ............37...
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Page 6: Correct Application
1. CORRECT APPLICATION It is only allowed to use this electric pallet truck according to this instruction handbook. The trucks described in this handbook are self propelled electric power pallet trucks, with electrically powered low height lifting function. The trucks are designed to lift, lower and transport palletized loads. A wrong usage can cause human injuries or can damage equipment. -
Page 7: Description Of The Pallet Truck
2. DESCRIPTION OF THE PALLET TRUCK Overview of the main components Fig. 1: Overview main components foldable PT 20P Fig. 2: Overview main components fixed PT 20P Electronic Control Unit 12. Load wheels Castors 13. Shovel fork Drive motor and drive wheel 14. - Page 8 Main technical data 1.PT 20/25/30H、PT 20H PLUS foldable 2. PT 20/25/30H、PT 20H PLUS fixed Fig. 3: Technical data PT 20P...
- Page 9 Table 1: Main technical data for standard version Type sheet for industrial truck acc. to VDI 2198 PT 20H Manufacturer`s type designation Foldable platform Fixed platform Power(battery,diesel,petrol gas,manual) Battery Operator type Pedestrian(Stand) Stand Load Capacity / rated load Q (t)
- Page 10 Type sheet for industrial truck acc. to VDI 2198 PT 20H PLUS Manufacturer`s type designation Foldable platform Fixed platform Power(battery,diesel,petrol gas,manual) Battery Operator type Pedestrian(Stand) Stand Load Capacity / rated load Q (t) Load centre distance c (mm) Load distance, centre of drive axle to fork...
- Page 11 Type sheet for industrial truck acc. to VDI 2198 PT 25H Manufacturer`s type designation Foldable platform Fixed platform Power(battery,diesel,petrol gas,manual) Battery Operator type Pedestrian(Stand) Stand Load Capacity / rated load Q (t) Load centre distance c (mm) Load distance, centre of drive axle to fork x(mm) y (mm) 1432...
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Page 12: Main Technical Data
Type sheet for industrial truck acc. to VDI 2198 PT 30H Manufacturer`s type designation Foldable platform Fixed platform Power(battery,diesel,petrol gas,manual) Battery Operator type Pedestrian(Stand) Stand Q (t) Load Capacity / rated load c (mm) Load centre distance x(mm) Load distance, centre of drive axle to fork y (mm) 1432 Wheelbase... -
Page 13: Description Of The Safety Devices And Warning Labels
Description of the safety devices and warning labels Fig. 4: Safety and warning labels foldable Fig. 5: Safety and warning labels fixed PT 20P... -
Page 14: Identification Plate
A Sticker to read and follow this instruction B “No passengers” decal C Capacity sticker D Crane hook label E Identification plate (ID-plate) F Sign oil filling point The truck is equipped with an emergency button (17) which stops all lifting-, lowering-, driving- functions and engages the failsafe electromagnetic brake when it is pushed. -
Page 15: Warnings, Residual Risk And Safety Instructions
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS • DO NOT • Put foot or hand under or into the lifting mechanism. • Allow other person than the operator to stand in front of or behind the truck when it is moving or lifting/lowering. •... -
Page 16: Commissioning, Transporting, Decommissioning
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING Commissioning Table 2: Commissioning data Type PT 20/25/30H PT20PLUS PT 20/25/30H PT20PLUS foldable fixed Commissioning weight [kg] app.750Kg app.850Kg Dimension [mm] 2000x790x1450 2450x790x1450 After receiving our new pallet truck or for re-commissioning you have to do following before (firstly) operating the truck: •... -
Page 17: Decommissioning
Park the truck securely and lash the truck according to the points identified in fig. 8 or fig. 9. Lift the truck to its destination and place the truck securely before removing the lifting gear. The lashing points are according to the fig. 7 or fig. 8。 Transportation DURING TRANSPORTATION ON A LORRY OR TRUCK ALWAYS FASTEN THE TRUCK SECURELY... -
Page 18: Daily Inspection
5. DAILY INSPECTION This chapter describes pre-shift checks before putting the truck into operation. Daily inspection is effective to find the malfunction or fault on this truck. Check the truck on the following points before operation. Remove load from truck and lower the forks. DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND •... -
Page 19: Lifting
Lifting DO NOT OVERLOAD THE TRUCK! THE MAXIMUM CAPACITY IS 2000/2500/3000 kg Travel with the lowered forks fully underneath the pallet until the load and press the lifting button (24) until you reached the desired lifting height Lowering Press the lowering button (24) carefully. Lower the load until the forks are clear of the pallet, then drive the truck carefully out of the load unit. -
Page 20: Steering
Besides the pedestrian mode, following travelling modes can be used: • Travelling with platform (4) folded downside and sideways arms (18) in protective position Travelling with maximum speed. • Travelling with platform (4) folded downside and sideways arms (18) folded downside Depending on the Controllers parameter setting, the speed might be lower, but not higher than 6km/h. -
Page 21: Braking
Braking THE BRAKING PERFORMANCE DEPENDS ON THE TRACK AND LOAD CONDITONS OF THE TRUCK The braking function can be activated on several ways: • By moving the accelerator button (8) back to the initial ‘0’ position or by releasing the button, the regenerative braking is activated. The truck brakes until it stops. •... -
Page 22: Battery Charging And Replacement
7. BATTERY CHARGING AND REPLACEMENT • Only qualified personnel are allowed to service or charge the batteries. The instructions of this handbook and from the battery- manufacturer must be observed. • Confirm the battery in your truck is lead-acid battery or Lithium-ion battery. •... -
Page 23: Battery Indicator
Park the truck securely and switch off the truck with the key switch (15), and push the emergency button (17). Open the battery cover(11) and let it stay upright, disconnect the battery plug, then move the battery out with a crane. If you exchange the battery to the top, you have to use dedicated lashing equipment. - Page 24 Close the battery cover. Turn the truck off, close the air switch of the charger, connect the charger to the battery, and then connect the charger to the mains. The charger starts charging. After completing the charging, turn off the air switch of the charger, disconnect the charger and battery, and put away the wiring harness of the charger.
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Page 25: Regular Maintenance
8. REGULAR MAINTENANCE • Only qualified and trained personnel are allowed to do maintenance on this truck. • Before maintaining, remove the load from the forks and lower the forks to the lowest position. • If you need to lift the truck, follow chapter 4b by using designated lashing or jacking equipment. -
Page 26: Lubricating Points
• 18 Check the electric drive motor for noise and damages • 19 Test the display • 20 Check, if correct fuses are used • 21 Test the warning signal • 22 Check the contactor(s) • 23 Check the frame leakage (insulation test) •... -
Page 27: Check And Refill Hydraulic Oil
Check and refill hydraulic oil The required hydraulic fluid- type is • H-LP 46, DIN 51524 • Viscosity is 41.4 - 47 • Depending on the type the amount is 1,5L Waste material like oil, used batteries or other must be probably disposed and recycled according to the national regulations and if necessary brought to a recycling company. -
Page 28: Trouble Shooting
9. TROUBLE SHOOTING f the truck has malfunctions follow the instructions, mentioned under chapter 6. Table 5: Trouble shooting TROUBLE CAUSE REPAIR Load weight too high Lift only the max. capacity, mentioned on the ID-plate Battery discharged Charge the battery Lifting fuse faulty Check and eventually replace the Load can’t be lifted... -
Page 29: Wiring/ Circuit Diagram
10. WIRING/ CIRCUIT DIAGRAM PT20H Curtis electrical circuit diagram Fig. 18: Electrical diagram... - Page 30 Table 6: PT20H Curtis description of electrical diagram Code Item Code Item Trouble display Tiller diode Capacitor Pump motor Steering controller Steering motor Traction controller Traction motor Control Harness FU01 Indicator fuse Adjustable FU02 Indicator fuse resistance set Traction controller Proximity switch fuse Lift pump station...
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Page 31: Pt20H Qt Electrical Circuit Diagram
PT20H QT electrical circuit diagram Fig. 19: Electrical diagram... - Page 32 Table 7: PT20H QT description of electrical diagram Code Item Code Item Trouble display Tiller diode Capacitor Pump motor Steering controller Steering motor Traction controller Traction motor Control Harness FU01 Indicator fuse Adjustable FU02 Indicator fuse resistance set Traction controller Proximity switch fuse Lift pump station...
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Page 33: Pt20H Plus Curtis Electrical Circuit Diagram
PT20H PLUS Curtis electrical circuit diagram Fig. 20: Electrical diagram... - Page 34 Table 8: PT20H PLUS Curtis description of electrical diagram Code Item Code Item Trouble display Tiller diode Capacitor Pump motor Steering controller Steering motor Traction controller Traction motor Control Harness FU01 Indicator fuse Adjustable FU02 Indicator fuse resistance set Traction controller Proximity switch fuse Lift pump station...
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Page 35: Pt20H Plus Qt Electrical Circuit Diagram
PT20H PLUS QT electrical circuit diagram Fig. 21: Electrical diagram... - Page 36 Table 9: PT20H PLUS QT description of electrical diagram Code Item Code Item Trouble display Tiller diode Capacitor Pump motor Steering controller Steering motor Traction controller Traction motor Control Harness FU01 Indicator fuse Adjustable FU02 Indicator fuse resistance set Traction controller Proximity switch fuse Lift pump station...
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Page 37: Pt25/30H Curtis Electrical Circuit Diagram
PT25/30H Curtis electrical circuit diagram Fig. 22: Electrical diagram... - Page 38 Table 10: PT25/30H Curtis description of electrical diagram Code Item Code Item Trouble display Tiller diode Capacitor Pump motor Steering controller Steering motor Traction controller Traction motor Control Harness FU01 Indicator fuse Adjustable FU02 Indicator fuse resistance set Traction controller Proximity switch fuse Lift pump station...
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Page 39: Pt25/30H Qt Electrical Circuit Diagram
PT25/30H QT electrical circuit diagram Fig. 23: Electrical diagram... - Page 40 Table 11: PT25/30H QT description of electrical diagram Code Item Code Item Trouble display Tiller diode Capacitor Pump motor Steering controller Steering motor Traction controller Traction motor Control Harness FU01 Indicator fuse Adjustable FU02 Indicator fuse resistance set Traction controller Proximity switch fuse Lift pump station...
- Page 41 Hydraulic circuit Fig. 24: Hydraulic circuit...
- Page 42 CE-DD-002 11.DECLARATION OF CONFORMITY (valid, if sold within the EU) [GB] CE Declaration of Conformity The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2014/30/EU (Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is individually authorized to compile the technical documents.
- Page 43 og 2014/30/EU (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver undertegnede er fullmektig til å sette sammen de tekniske dokumentene. [PL] DEKLARACJA ZGODNOŚCI WE Niżej podpisani deklarują, że poniżej opisana maszyna spełnia wymagania określone w dyrektywach Europejskich 2006/42/EC (Dyrektywa Maszynowa) i 2014/30/EU (Kompatybilności elektromagnetycznej - EMC) wraz z ich późniejszymi zmianami oraz odpowiednimi rozporządzeniami mającymi na celu przeniesienie tych dyrektyw do prawa krajów członkowskich.