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Table of Contents
Tool Kit for Sabre™ Flat Blade Crimp Terminal
Order No.
63811-7200
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
Right- and left-handed applications
Easy handling due to outstanding force ratio
A precision user-friendly terminal locator with wire stop that holds terminals in the proper crimping position
This tool is IPC/WHMA-A-620 compliant
Tooling can be installed in the 63816-1915 Power Crimp Head, which is installed into the 63816-0270 (110 V) or
63816-0280 (220 V) Battery Powered Tools and the 63816-1900 Electric Crimp Machine
This tool is RoHS compliant; however, RoHS compliance is not required
SCOPE
Products: Sabre™ Flat Blade Crimp Terminal, 14-18 AWG.
Terminal
Series No.
Available in Reel form only
43178-1001
43178
43178-1002
43374
43374-0001
43375
43375-0001
DEFINITION OF TERMS
ROLLING
TWISTING
Doc No: ATS-6381172HM Release Date: 02-12-07
Revision: D
Application Tooling
Specification Sheet
Terminal Order No.
43178-1003
43178-5002
43178-5001
43178-5003
Customer to cut off terminal from reel: 0.30mm (.012") maximum Cut-Off Tab.
See Conditions on Page 2.
STRIP LENGTH
BEND UP
BEND
DOWN
Revision Date: 06-30-23
Wire Size
Insulation Diameter
AWG
mm²
mm
18
0.80
2.36-3.56
14-18
2.00-0.80
2.36-3.56
14-18
2.00-0.80
2.36-3.56
BRUSH
CUT-OFF TAB
CONDUCTOR
CRIMP
UNCONTROLLED COPY
TYPE 4C
Strip Length
in
mm
.093-.140
3.96-5.54
.156-.218
.093-.140
3.96-5.54
.156-.218
.093-.140
3.96-5.54
.156-.218
CONDUCTOR
CRIMP HEIGHT
BELL MOUTH
INSULATION CRIMP
▲SEE NOTE
SEAM
in
Page 1 of 7
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Summary of Contents for molex 63811-7200
- Page 1 Tool Kit for Sabre™ Flat Blade Crimp Terminal Order No. 63811-7200 Application Tooling Specification Sheet TYPE 4C FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping Right- and left-handed applications ...
- Page 2 2. An occasional conductor crimp height measurement should be performed, and it should be used as the final criterion for an acceptable crimp. It must lie between the minimum and maximum crimp height specification. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing.
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Page 3: Installation
4. Molex does not repair hand tools. See warranty on page 5. The replacement parts listed are the only parts available for repair. If the handles or crimp tooling become damaged or worn, a new tool must be purchased. -
Page 4: Operation
Tool Kit for Sabre™ Flat Blade Crimp Terminal OPERATION Open the tool by squeezing the handles together, at the CONDUCTOR end of the closing stroke, the ratchet mechanism will INSULATION PUNCH release the handles, and the hand tool will spring open. PUNCH Crimping Terminals WIRES AGAINST... -
Page 5: Lubrication Points
All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only. Any clamping, fixturing or use of handle extensions voids this warranty. - Page 6 Tool Kit for Sabre™ Flat Blade Crimp Terminal Certification Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for customers to re-certify hand tools or determine tool life: 1. When the hand tool is no longer capable of achieving minimum conductor crimp height, it should be taken out of service and replaced.
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Page 7: Hand Tool Parts List
Application Tooling Support E-Mail: toolingsupport@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. UNCONTROLLED COPY...
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