Hougen HMD968 Operator's Manual

Power feed magnetic drill. for use with 12,000-series hougen cutters

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POWER FEED MAGNETIC DRILL
OPERATOR'S MANUAL
FOR USE WITH "12,000-SERIES" HOUGEN
HMD968
covers
0968402 & 0968404
CUTTERS
CUTTERS
®
®
®

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Summary of Contents for Hougen HMD968

  • Page 1 HMD968 POWER FEED MAGNETIC DRILL OPERATOR’S MANUAL covers 0968402 & 0968404 FOR USE WITH “12,000-SERIES” HOUGEN CUTTERS CUTTERS ® ® ®...
  • Page 2: Welcome To Hougen

    ® produce superior holes quickly and effi ciently. Through constant innovation and development, Hougen is committed to provide you with hole-producing tools and products to help you be more pro- ductive. Before attempting to operate your new Portable Magnetic Drill, please read all instructions fi rst. These include the Operator’s Manual and Warning Label on the unit itself.
  • Page 3: Table Of Contents

    Complete and mail the Product Registration Card now. 8. Your Magnetic Drill was factory adjusted prior to It is important that Hougen Manufacturing, Inc. have a shipping. Check to make sure that all gib record of product ownership.
  • Page 4: Safety Instructions

    Important Safety Instructions WARNING: WARNING: Read and understand all instructions. Failure to follow all instructions listed below, may result in electrical shock, fire and/or serious personal injury. ���� ���� ���� ���� � ��� ������ ���������� ������ ���� ��� ����������� ���� �����...
  • Page 5: Safety Switch Indicator Light

    The Safety Switch Indicator Light is a Standard Safety �� ������� ��������� ������� ���� ����� ���� ����� Feature on HMD968 magnetic drills. Its purpose is to inform ���� �� ����� ��� �������� ����� ������� the user that an unsafe condition exists.
  • Page 6: Control Panel

    OPERATION OF CONTROLS BEFORE INSTALLING HOUGEN CUTTER IMPORTANT: Before turning on the machine, it is important that the operator understands the interrelated functions of the SAFETY SWITCH, MAGNET SWITCH, AND MOTOR SWITCHES. READ SAFETY SWITCH INDICATOR LIGHT INSTRUCTIONS PREVIOUS PAGE.
  • Page 7: Operating Instructions

    OPERATING INSTRUCTIONS Always remember that the magnet’s holding power is directly related to the workpiece thickness and surface condition. Since magnetic attraction diminishes with thinner material or rough surfaces, mechanical clamping of drill unit to the workpiece should be used when cutting thin material (9.5mm or less) or material with uneven surfaces.
  • Page 8: Installing Hougen Cutters

    4. Insert proper pilot in shank end of Hougen Cutter. 5. Insert Hougen Cutter until fl at on cutter shank is aligned with set screw holes and is exactly perpendicular to axis of set screw holes.
  • Page 9: Arbor & Gibs Adjustment

    ADJUSTMENT OF GIBS 1. Loosen all Gib Screws. 2. Feed the drill in and out a few times and then, with top of motor slide fl ush with top of housing, tighten the Gib Screws until you feel them touch the Steel Gib. 3.
  • Page 10: Swivel Base Operation

    SWIVEL BASE OPERATION ATTENTION The threads on the Clamp Handle Assembly are a Left Handed thread meaning, Turning Clockwise would loosen the assembly Turning Counter Clockwise would tighten the assembly. Also, the Clamp Handle Assembly is spring loaded so you will need to lift & turn the entire Clamp Handle Assembly when repositioning as if to be a ratchet device.
  • Page 11: Hints For Smoother Operation

    HINTS FOR SMOOTHER OPERATION 1. Keep inside of Hougen Cutter clear of chips. Chips will interfere with cutting to maximum depth and may impede the free oil fl ow and can cause cutter breakage. #1 cause of cutter 2. Keep work, machine, arbor and Hougen Cutter free of chips and dirt.
  • Page 12: Motor Exploded View

    MOTOR ASSEMBLY 05818 05817 05538 HMD968 05526 10538 05537 90960 19033 MOTOR PARTS LIST...
  • Page 13: Electrical Panel Parts

    CONTROL PANEL PARTS LIST Panel Assembly P/N: 19043 19043 230v Control Panel Assembly Item Part # Description 05831 Faceplate 20, 21 05868 Power Feed Circuit Board 05827 Circuit Board 04664 Rocker Switch ����� ���� �������� ����� 5, 6 01334 Motor ON Switch 02409 Green Switch Cover �����...
  • Page 14: Wiring Diagram

    CONTROL PANEL HOOKUP...
  • Page 15 NOTES...
  • Page 16: Exploded View

    19033 19018 ����� ��� ����� ������� ��� ������� 05187 05203 ����� 05529 �� INCLUDED 02411 19042 05988 05357 ���� � ������ � ����� 02422 05528 **04391 04721 05534 02429 10553 40302 02428 ����� 40301 40300 05530 90028 40295 40332 40038 40300 �����...
  • Page 17 0968402 05059 05061 Exploded View 05060 HOOKS TO COOLANT INDUCER 07299 ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� �����...
  • Page 18: Exploded View W/Swivel Base

    19033 19018 ����� ��� ����� ������� ��� ������� 05187 05203 ����� 05529 �� INCLUDED 02411 19042 05988 05357 ���� � ������ � ����� **04391 05899 05534 04721 02429 40302 10553 ����� 40301 40300 05530 90028 40295 40332 40038 40300 10560 �����...
  • Page 19 05059 0968404 Swivel 05061 Exploded View 05060 HOOKS TO COOLANT INDUCER ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� �����...
  • Page 20 HMD968 PARTS LIST Part # Description Part # Description 01165 Retaining Ring 05534 SCR-SHC M5 x .8 x 25mm 02217 SCR-SOC #8-32 05628 Set Screw 1/4 - 28 x 3/8 02411 Strain Relief-Motor Cord 05652 Safety Switch Assembly 02423 Motor Cord Protector...
  • Page 21 HMD968 PARTS LIST CONT. Part # Description Control Panel Assy. 19017 Shaft Part # Description 19018 Switch 01226 Switch Guard 19020 Spacer 04643 RED Switch Cover 19025 Feed Motor 04644 GREEN Switch Cover 19026 Feed Motor Assy 04664 Rocker Switch...
  • Page 22: Drill Maintenance & Problem Solving

    MAINTENANCE In order to minimize wear on moving parts and to insure smoother operation and longer life for your magnetic drill, the following maintenance should be done periodically, based on use. 1. Regularly tighten all fasteners and replace all worn parts. 2.
  • Page 23 NOTES...

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