Hougen HMD904 SERIES Operator's Manual
Portable magnetic drill
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Table of Contents
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Summary of Contents for Hougen HMD904 SERIES
- Page 1 HMD904 SERIES PORTABLE MAGNETIC DRILL OPERATOR’S MANUAL COVERS DRILL PART NUMBER 0904201, 0904202, 0904103, 0904203, 0904104 & 0904204 FOR USE WITH “12,000-SERIES” HOUGEN FOR USE WITH “12,000-SERIES” HOUGEN CUTTERS CUTTERS ® ® ®...
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Page 2: Table Of Contents
Portable Magnetic Drill . Your model is designed to ® produce superior holes quickly and effi ciently. Through constant innovation and development, Hougen is committed to provide you with hole producing tools and products to help you be more productive. -
Page 3: Safety Instructions
Important Safety Instructions WARNING: WARNING: Read and understand all instructions. Failure to follow all instructions listed below, may result in electrical shock, fire and/or serious personal injury. ���� ���� ���� ���� � ��� ������ ���������� ������ ���� ��� ����������� ���� �����... -
Page 4: Safety Switch Indicator Light
����� ���� ����� ��� �������� ���� ���� ��� ������ ������ �� ��� ��� ������ ������� ����� ������� ���� ����� ����� ������ ����� ������� �� ��� �� ����� For any questions please contact Hougen Manufacturing’s ����� ������ �� ��� ��������� ������������� �� ��� ����� Technical Service at (810) 635-7111. -
Page 5: Commercial Warranty
No other expressed warranty is given or authorized. Hougen Manufacturing, Inc. disclaims any implied warranty of MERCHANTABILITY or FITNESS for any period beyond the expressed warranty and shall not be liable for incidental or consequential damages. -
Page 6: Operating Instructions
6. Make certain that cutter is clear of workpiece and turn motor ON by pressing the motor START switch. 7. Feed Hougen Cutter slowly into workpiece. Only after cutting path is established to a depth of about 1/16” can full force be applied to feed handles. -
Page 7: Installing Hougen Cutters
3. Turn Feed Handles until cutter mounting set screws are exposed and completely remove the set screws. 4. Insert proper pilot in shank end of Hougen Cutter. 5. Insert Hougen Cutter until fl at on cutter shank is aligned with set screw holes and is exactly perpendicular to axis of set screw holes. -
Page 8: Drill Maintenance
5. Remove arbor and pack the bearing in the front support bracket with grease. Use Shell Cyprina-RA or equivalent. HINTS FOR SMOOTHER OPERATION 1. Keep insides of Hougen Cutter clear of chips. Chips will interfere with cutting to maximum depth, may impede the free oil fl ow and can cause cutter breakage. -
Page 9: Swivel Base Adjustment
SWIVEL BASE ADJUSTMENTS ATTENTION The threads on the Clamp Handle Assembly are a Left Handed thread meaning, Turning Clockwise would loosen the assembly Turning Counter Clockwise would tighten the assembly. Also, the Clamp Handle Assembly is spring loaded so you will need to lift & turn the entire Clamp Handle Assembly when repositioning as if to be a ratchet device. -
Page 10: Safety Chain Instructions
Safety Chain Use Safety Chain Use The safety chain should be used to prevent the drill unit from falling in the event of a power failure or if the magnet breaks loose from the work surface. The safety chain should be attached to the drill by running it between the Front Support Bracket and the Drll Housing and then continue around the material and/or work surface. -
Page 11: 0904201 Assembly
0904201 HMD904 230v Mag Base Drill Item Part # Description � Magnet & Switch Assembly 05392 Standard Base Arbor/Front Support Assembly 05470 Housing Assembly 04540 Panel Assembly 05290 Refer to the following pages for the Motor/Slide Assembly Breakdown 02429 Brass Gib Right Hand 02430 Brass Gib Left Hand 02431... -
Page 12: 0904202 Assembly
0904202 HMD904 230v with Coolant � Item Part # Description Magnet & Switch Assembly 05392 Standard Base � Arbor/Front Support Assembly 07155 Housing Assembly 04540 Panel Assembly 05290 Refer to the following pages for the Motor/Slide Assembly Breakdown 02429 Brass Gib Right Hand HOOKS TO COOLANT �... -
Page 13: 0904103 & 0904203 Assembly
0904103 HMD904 115v, Swivel Base 0904203 HMD904 230v, Swivel Base Item Part # Description Magnet & Switch Assembly 05648 Swivel Base 0904103 � Magnet & Switch Assembly 05894 Swivel Base 0904203 Arbor/Front Support Assembly 05733 Housing Assembly 04540 Panel Assembly 0904103 05188 Panel Assembly 0904203 05290... -
Page 14: 0904104 & 0904204 Assembly
0904104 HMD904 115v, Swivel Base & Coolant 0904204 HMD904 230v, Swivel Base & Coolant Item Part # Description � Magnet & Switch Assembly 05648 Swivel Base 0904104 05894 Magnet & Switch Assembly � Swivel Base 0904204 Arbor/Front Support Assembly 07156 Housing Assembly 04540 Panel Assembly 0904104... -
Page 15: Magnet Assembly Breakdowns
Magnet Assembly Breakdowns Magnet Assembly Breakdowns 05392 Magnet Assembly 230v Item Part # Description 05391 Magnet Assembly 230v 04885 Safety Switch Assembly 04910 Plunger Assembly 04909 Safety Switch Bracket 10983 Micro Switch Shield 10971 Screw SHC 1/4-20 X 1/2 10972 Screw BHC #6-32 X 7/8 17271 Tapered Spring... -
Page 16: Arbor/Front Support Breakdown
Arbor/Front Support Assembly Breakdowns Arbor/Front Support Assembly Breakdowns 05470 Arbor & Front Support Bracket Assy. non-swivel 05733 Arbor & Front Support Bracket Assy. swivel Item Part # Description 05469 Arbor & Collar Assembly 05458 Arbor Body 01441 Ejection Collar 01439 Spring Seat 10517 Retain. -
Page 17: Housing Assembly Breakdown
Housing Assembly Breakdown Housing Assembly Breakdown 04540 Housing Assembly Item Part # Description 04541 Housing Assembly for 04540 assy. (includes a-f) 04530 Warning Label for 04540 assy. 04529 Safety Label (shown) 04553 Safety Chain Label for 04540 assy 40229 Feed Gear 40231 Bronze Bushing 40237... -
Page 18: 115V Control Panel Breakdown
Control Panel Breakdown 115v Control Panel Breakdown 115v 05188 115v Panel Assembly Item Part # Description Qty. 01226 Switch Guard � 02547 #4-40 x 5/16 Screw 04614 Magnet Switch 01228 Red Switch Cover � 02409 Green Switch Cover 04877 Wire Harness �... -
Page 19: 230V Control Panel Breakdown
Control Panel Breakdown 230v Control Panel Breakdown 230v 05290 230v Panel Assembly Item Part # Description Qty. 05929 Faceplate 04877 Wire Harness 04664 Magnet Switch 01334 Motor ON Switch 04881 Bulb L.E.D 05424 Power Cord (230v) 05827 Circuit Board (230v) �... -
Page 20: Motor Slide Assembly Breakdowns
Motor Slide Assembly Breakdown Motor Slide Assembly Breakdown 230v Motor / Slide Assembly 0904201 & 0904202 Item Part # Description 07181 Motor Assembly 230v includes a-g 04527 Motor Label � � 04042 Specs Label 230v � 02413 Motor Cord 11053 Screw BHS #8-32 X 3/16 �... - Page 21 Motor Slide Assembly Breakdown Motor Slide Assembly Breakdown 115v Swivel Motor & Slide Assembly 0904103 & 0904104 Item Part # Description 05477 Motor Assembly 115v 04527 Motor Label 04528 Specs Label � � 02413 Motor Cord � 11053 Screw BHS #8-32 X 3/16 �...
- Page 22 MOTOR PARTS DIAGRAM 115v 17611 17601 17625 17627 17605 17614 17630 17609 05462 17626 17604 17618 17608 17613 17603 17602 17610 17607 17612 17624 17628 17617 Wires to Motor 17632 Cord 17621 17623 17606 17602 17679 17600 17622 17632 Part # Description Part # Description...
- Page 23 MOTOR PARTS DIAGRAM 230v 17687 17611 17601 17625 17627 17605 17614 17631 17609 05462 17626 17604 17618 17608 17613 17603 17602 17610 17607 17612 17624 17629 17617 Wires to Motor 17632 75150 Cord 17621 17623 17606 17602 17679 17622 17600 Part # Description Part #...
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