Hougen HMD908 series Operator's Manual

Hougen HMD908 series Operator's Manual

Portable magnetic drills
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HMD908 SERIES
PORTABLE MAGNETIC DRILLS
OPERATOR'S MANUAL
COVERS 0908201-1208, 0908203-1208, 0908302-1208, 0908304-1208,
FOR USE WITH "12,000-SERIES" HOUGEN
0908402-1208 & 0908404-1208
CUTTERS
CUTTERS
®
®
®

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Summary of Contents for Hougen HMD908 series

  • Page 1 HMD908 SERIES PORTABLE MAGNETIC DRILLS OPERATOR’S MANUAL COVERS 0908201-1208, 0908203-1208, 0908302-1208, 0908304-1208, 0908402-1208 & 0908404-1208 FOR USE WITH “12,000-SERIES” HOUGEN CUTTERS CUTTERS ® ® ®...
  • Page 2: Specifications

    No other expressed warranty is given or authorized. Hougen Manufacturing, Inc. disclaims any implied warranty of MERCHANTABILITY or FITNESS for any period beyond the expressed warranty and shall not be liable for incidental or consequential damages.
  • Page 3: Safety First

    8. Your Magnetic Drill was factory adjusted prior to Complete and mail the Product Registration Card now. shipping. Check to make sure that all gib It is important that Hougen Manufacturing, Inc. have a adjustment screws, motor mount screws, front record of product ownership.
  • Page 4: Important Safety Instructions

    12. Non-Conforming Cutting Tools Keep Work Area Clean Your Mag Drill is designed to use Hougen Cutters. Cluttered areas and benches invite injuries. The use of drilling tools having different shank styles Keep dirt and chips from under the Cutter area.
  • Page 5 Keep tools sharp and clean for better and safer Changing of the circuit breaker to a higher amp rated breaker, or performance. Do not use dull or broken Hougen Cutters. bypassing the circuit breaker is not recommended and will void Follow instructions for lubricating and changing product warranty.
  • Page 6: Operating Instructions

    6. Make certain that cutter is clear of workpiece and turn motor ON by pressing the motor START switch. 7. Feed Hougen Cutter slowly into workpiece. Only after cutting path is established to a depth of about 2mm can full force be applied to feed handles.
  • Page 7: Installation

    3. Turn Feed Handles until cutter mounting set screws are exposed and completely remove the set screw. 4. Insert proper pilot in shank end of Hougen Cutter. 5. Insert Hougen Cutter until fl at on cutter shank is aligned with set screw holes and is exactly perpendicular to axis of set screw holes.
  • Page 8: Maintenance

    5. Remove arbor and pack the bearing in the front support bracket with grease. Use Shell Cyprina-RA or equivalent. HINTS FOR SMOOTHER OPERATION 1. Keep insides of Hougen Cutter clear of chips. Chips will interfere with cutting to maximum depth, may impede the free oil fl ow and can cause cutter breakage.
  • Page 9 INSTALLING COOLANT BOTTLE HMD908(C) MODELS � The Coolant Bottle is Attached as follows: Screw Coolant Bottle Assy to bracket behind motor. Coolant Fill On/Off Valve � Instructions for Use: 1. Fill Coolant Bottle with properly mixed RotaMagic™ Cutting Fluid. 2. Turn On/Off Valve to "On" position. 3.
  • Page 10 SWIVEL BASE ADJUSTMENTS ATTENTION The threads on the Clamp Handle Assembly are a Left Handed thread meaning, Turning Clockwise would loosen the assembly Turning Counter Clockwise would tighten the assembly. Also, the Clamp Handle Assembly is spring loaded so you will need to lift & turn the entire Clamp Handle Assembly when repositioning as if to be a ratchet device.
  • Page 12: Motor Parts List

    MOTOR PARTS DIAGRAM (CONT) 04579 04042 (OPPOSITE SIDE) 10538 11053 75289 04502 02413 Motor Parts List Part # Description Part # Description 02413 Motor Cord 17613 Flat Washer 04502 Brush Cover 17614 Gear Housing 04042 Label, Motor Safety 17616 Spindle 04579 Label, Motor 17617...
  • Page 13 CONTROL PANEL HOOK UP DIAGRAM Motor Black Wire �� ��� (P3) (P2) Circuit Power Cord Board White Power Cord (P1) Circuit Black Board Motor White Wire From L.E.D Bulb To (J3) Power Cord Green Ground Attach To Housing Green Ground To Housing (J1) (J4)
  • Page 14 CONTROL PANEL PARTS - All Models 05871 01226 05928 05926 04644 04643 ����� ��� ����� 04664 05872 02548 ������ ����� 05829 ���� �� ������ ������ ������ ����� 05424 HMD908(S) 04498 HMD908(S)AUS ����� ���� 04498 HMD908(S)CAUS 04879 05076 HMD908(S)CSGP ����� 04878 ���...
  • Page 15 NOTES...
  • Page 17 HMD908 DRILL PARTS LIST Part # Description Part # Description 05391 Magnet 01439 SHC Screw 1/4-28 05458 Arbor Body 01441 Ejector Collar 05469 Arbor Assy 02411 Strain Relief - Motor Cord 05473 Set Screw #-32 x 3/8 02413 Motor Cord Assy 05478 230V Motor 02420...
  • Page 19 HMD908C MODELS - PARTS LIST Part # Description Part # Description 02411 Strain Relief - Motor Cord 05358 Washer Shim 02413 Motor Cord Assy 05391 Magnet 05461 Arbor Body 02420 Motor Cord Clamp 02422 Motor Cord Bracket 05471 Arbor Assy 05473 Set Screw #10-32 x 3/8 02423...
  • Page 21 HMD908S PARTS LIST Part # Description Part # Description 01439 Spring Seat 05668 Motor Mount Slide 01441 Ejector Spring 05669 Rack Gear 05670 Retain. Ring 02411 Strain Relief-Motor Cord 02413 Motor Cord 05734 Front Support Bracket 02420 Motor Cord Clamp 05736 Bolt Hex Head 3/8-24x2 02422...
  • Page 23 HMD908SC MODELS - PARTS LIST Part # Description Part # Description 05652 Safety Switch Assembly 02411 Strain Relief - Motor Cord 02413 Motor Cord Assy 05653 Plunger 02420 Motor Cord Clamp 05656 Swivel Plate 05657 Slide Plate 02422 Motor Cord Bracket 05658 Pivot Rod 02423...

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