Hougen HMD904 SERIES Operator's Manual
Portable magnetic drill
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Summary of Contents for Hougen HMD904 SERIES
- Page 1 HMD904 SERIES PORTABLE MAGNETIC DRILL OPERATOR’S MANUAL COVERS DRILL PART NUMBER 0904201, 0904202, 0904103 0904203, 0904104 & 0904204 FOR USE WITH HOUGEN "12,000-SERIES" CUTTERS ® OM9040114A Printed in U.S.A.
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Page 2: Safety First
Portable Magnetic Drill . Your model is designed to ® produce superior holes quickly and efficiently. Through constant innovation and development, Hougen is committed to provide you with hole producing tools and products to help you be more productive. Before attempting to operate your new Portable Magnetic Drill, please read all instructions first. These include the Operator’s Manual and Warning Label on the unit itself. -
Page 3: Important Safety Instructions
Important Safety Instructions WARNING: Read and understand all instructions. Failure to follow all instructions listed below, may result in electrical shock, fire and/or serious personal injury. Work Area Use safety equipment. Always wear eye production. Dust mask, non-skid safety shoes, hard hat, or hearing protection Keep your work area clean and well lit. - Page 4 Arbor and cutter should never be used as a hand- hold. Keep hands and clothing away from all moving parts. Do not use Hougen Cutters where ejected slug might cause injury (slug ejected at end of cut). For any questions please contact Hougen Manufacturing’s Also, adhere to all operating instructions.
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Page 5: Commercial / Industrial Limited Warranty
No other expressed warranty is given or authorized. Hougen Manufacturing, Inc. disclaims any implied warranty of MERCHANTABILITY or FITNESS for any period beyond the expressed warranty and shall not be liable for incidental or consequential damages. -
Page 6: Operating Instructions
4. Insert proper pilot in shank end of Hougen Cutter. 5. Insert Hougen Cutter until flat on cutter shank is aligned with set screw holes and is exactly perpendicular to axis of set screw holes. 6. Insert set screws and tighten. Check to be certain that cutter is secure. -
Page 7: Maintenance
Hougen Cutting Fluid - Part No. 11742-4) 5. Occasionally check metering of cutting fluid flow. Lack of cutting fluid may teeth is too little cause Hougen Cutter to freeze in cut, slug to stick and may result in poor cutter life. feed pressure* 6. - Page 8 SWIVEL BASE ADJUSTMENTS ATTENTION The threads on the Clamp Handle Assembly are a Left Handed thread meaning, Turning Clockwise would loosen the assembly Turning Counter Clockwise would tighten the assembly. Also, the Clamp Handle Assembly is spring loaded so you will need to lift & turn the entire Clamp Handle Assembly when repositioning as if to be a ratchet device.
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Page 9: Coolant Bottle Assembly
SAFETY CHAIN USE The safety chain should be used to prevent the drill unit from falling in the event of a power failure or if the magnet breaks loose from the work surface. The safety chain should be The safety chain should be used to prevent the drill unit from falling in the event of a power failure or if attached to the drill by running it between the Front Support Bracket and the Drll Housing and then continue around the material and/or the magnet breaks loose from the work surface. - Page 10 0904202 HMD904 230V MAG BASE DRILL Item Part # Description *05392 Magnet & Switch Assembly Standard Base *07155 Arbor/Front Support Assembly *04540 Housing Assembly *05290 Panel Assembly Refer to the following pages for the Motor/Slide Assembly Breakdown HOOKS TO COOLANT INDUCER 02429 Brass Gib Right Hand...
- Page 11 0904104 HMD904 115V MAG BASE DRILL 0904204 HMD904 230V MAG BASE DRILL Item Part # Description Magnet & Switch Assembly *05648 Swivel Base 0904104 Magnet & Switch Assembly 05968 Swivel Base 0904204 *07156 Arbor/Front Support Assembly *04540 Housing Assembly HOOKS TO COOLANT *05188 Panel Assembly 0904104...
- Page 12 SWIVEL BASE MAGNET ASSEMBLY BREAKDOWN 05648 Swivel Magnet Assembly 115V 05968 Swivel Magnet Assembly 230V Item Part # Description 05649 Magnet/Safety Switch Assembly 115V includes a-c (used w/05648) 05895 Magnet/Safety Switch Assembly 230V includes a-c (used w/05894) 05650 Magnet Assembly 115V (used w/05757) 05896 Magnet Assembly 230V (used w/05968) 05652...
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Page 13: Housing Assembly Breakdown
ARBOR WITH COOLANT ASSEMBLY BREAKDOWN 07155 Coolant Arbor Assembly non-Swivel 07156 Coolant Arbor Assembly Swivel Item Part # Description 07157 Arbor & Collar Assembly 07159 Arbor Body 07162 Ejection Collar 07161 Spring Seat 10517 Retain. Ring 05049 Spring 40312 Roll Pin 10506 Set Screws 3/8-24 X .305 05628... - Page 14 CONTROL PANEL BREAKDOWN & WIRING 115V 05188 115V Panel Assembly Item Part # Description Qty. 01226 Switch Guard CONTROL PANEL HOOKUP 02547 #4-40 x 5/16 Screw 04614 Magnet Switch 01228 Red Switch Cover 02409 Green Switch Cover (P2) Circuit Board 04877 Wire Harness WHITE...
- Page 15 MOTOR SLIDE ASSEMBLY BREAKDOWN 230V Motor / Slide Assembly 0904201 & 0904202 Item Part # Description 07181 Motor Assembly 230V includes a-g 04527 Motor Label 04042 Specs Label 230vV 02413 Motor Cord 11053 Screw BHS #8-32 X 3/16 10538 Lock Washer 04502 Inspection Cover 75289...
- Page 16 MOTOR PARTS DIAGRAM 115V 17611 17601 17625 17627 17605 17630 17614 17609 05462 17626 17604 17618 17608 17613 17603 17602 17610 17607 17612 17624 17628 17617 Wires to Motor 17632 Cord 17621 17623 17606 17602 17679 17600 17622 17632 Part # Description Part # Description...
- Page 17 MOTOR PARTS DIAGRAM 230V 17687 17611 17601 17625 17627 17605 17614 17631 17609 05462 17626 17604 17618 17608 17613 17603 17602 17610 17607 17612 17624 17629 17617 Wires to Motor 17632 75150 Cord 17621 17623 17606 17602 17679 17622 17600 Part # Description Part #...
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