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Summary of Contents for Hougen HMD904S
- Page 1 HMD904S PORTABLE MAGNETIC DRILL OPERATOR’S MANUAL PATENT PENDING FOR USE WITH “12,000-SERIES” HOUGEN FOR USE WITH “12,000-SERIES” HOUGEN CUTTERS CUTTERS ® ® ®...
- Page 2 No other expressed warranty is given or authorized. Hougen Manufacturing, Inc. disclaims any implied warranty of MERCHANTABILITY or FITNESS for any period beyond the expressed warranty and shall not be liable for incidental or consequential damages.
- Page 3 Complete and mail the Product Registration Card now. 8. Your Magnetic Drill was factory adjusted prior to It is important that Hougen Manufacturing, Inc. have a shipping. Check to make sure that all gib record of product ownership.
- Page 4 12. Non-Conforming Cutting Tools Keep Work Area Clean Your Mag Drill is designed to use Hougen Cutters. Cluttered areas and benches invite injuries. The use of drilling tools having different shank styles Keep dirt and chips from under the Cutter area.
- Page 5 Keep tools sharp and clean for better and safer Changing of the circuit breaker to a higher amp rated breaker, or performance. Do not use dull or broken Hougen Cutters. bypassing the circuit breaker is not recommended and will void Follow instructions for lubricating and changing product warranty.
- Page 6 6. Make certain that cutter is clear of workpiece and turn motor ON by pressing the motor START switch. 7. Feed Hougen Cutter slowly into workpiece. Only after cutting path is established to a depth of about 1/16” can full force be applied to feed handles.
- Page 7 3. Turn Feed Handles until cutter mounting set screws are exposed and completely remove the set screws. 4. Insert proper pilot in shank end of Hougen Cutter. 5. Insert Hougen Cutter until fl at on cutter shank is aligned with set screw holes and is exactly perpendicular to axis of set screw holes.
- Page 9 MOTOR ASSEMBLY 04527 04528 (OPPOSITE SIDE) 10538 11053 75289 04502 02413 11053 BOLT TORQUE SPECIFICATIONS - TIGHTEN TO 18 IN-LBS 75289 BOLT TORQUE SPECIFICATIONS - TIGHTEN TO 25 IN-LBS MOTOR PARTS LIST - 05477 Part # Description Part # Description 02413 Motor Cord 17611...
- Page 10 CONTROL PANEL HOOKUP Motor Black Black from Circuit Board (P3) White from Circuit Board (P4) Motor White Blue from Power In (White) Circuit Board (P2) Power In (Black) Brown from Circuit Board (P1) Safety Switch (Blue-J4) J1 J2 LED (J3) Ground (Green) Ground (Green) From Magnet...
- Page 11 CONTROL PANEL PARTS LIST Panel Assembly P/N: 05188 Panel Assembly P/N: 05188 05190 02547 02548 02402 05180 02412 05314 White Part # Description 04879 04878 Wire 02402 Rocker Switch 04881 04877 02412 Power Cord Assy 02547 Screw #4-40 Phillips Red Anode 02548 Spacer Note: When inserting LED into wiring harness...
- Page 13 HMD904S PARTS LIST Part # Description Part # Description 02411 Strain Relief-Motor Cord 50035 Lock Washer 1/4 Ext 02413 Motor Cord 90028 Lock Washer 1/4 Heli 02420 Motor Cord Clamp 90052 Lock Washer #6 Ext 02422 Motor Cord Bracket 90077...
- Page 14 5. Remove arbor and pack the bearing in the front support bracket with grease. Use Shell Cyprina-RA or equivalent. HINTS FOR SMOOTHER OPERATION 1. Keep insides of Hougen Cutter clear of chips. Chips will interfere with cutting to maximum depth, may impede the free oil fl ow and can cause cutter breakage.
- Page 15 NOTE: CLAMP HANDLE MUST BE TIGHT PRIOR TO CUTTING HOLES - EQUIPMENT DAMAGE OR PERSONAL INJURY COULD OCCUR OPTIONAL COOLANT BOTTLE Now Available for the HMD904S is a Coolant Bottle and Arbor System PART NO. 05548 The new coolant bottle...
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