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Summary of Contents for Hougen HMD905 Series
- Page 1 HMD905 SERIES PORTABLE MAGNETIC DRILL Covers Drill Covers Drill Part Numbers: Part Numbers: 0905202 0905302 0905402 0905204 0905304 0905402 OM9050717BEF Printed in U.S.A.
- Page 2 Portable Magnetic Drill. Your model is designed to produce superior holes quickly and ® efficiently. Through constant innovation and development, Hougen is committed to provide you with hole producing tools and products to help you be more productive. Before attempting to operate your new Portable Magnetic Drill, please read all instructions first. These include the Operator’s Manual and Warning Label on the unit itself.
- Page 3 WARNING Cutters are sharp. Wear To prevent electric Do not stare at Always wear eye The slug is ejected at gloves when installing shock, do not use operating light. protection while using the end of the cut. Do or removing cutter from power tools near wet cutting tools, or in the not aim cutter or arbor...
- Page 4 Keep handles and grasping surfaces, clean and Important Safety Instructions - Continued Do not use Hougen Cutters where ejected slug might cause injury (slug ejected at end of cut). Also, adhere to all free from oil and grease. Slippery handles and Safe Electrical Connection metal parts of the drill to be made live.
- Page 5 ** SAFETY SWITCH LIGHT WILL COME ON AND REMAIN ON WHILE DRILL IS PLUGGED IN ** The Safety Switch Indicator Light is a Standard Safety Feature on Hougen portable magnetic drills. Its purpose is to inform the user that an unsafe condition exists.
- Page 6 RPM recommendations are based on using your HMD905 drill with Hougen "12,000-Series" H.S.S. Cutters. The RPM’s do not represent optimum speeds for any given cutter diameter and application. For more information refer to Hougen’s Speed & Feed Calculator located on Hougen.com, or call 1-800-426-7818 for Technical Support.
- Page 7 * This method of using coolant can also be used for an attached coolant bottle if the bottle is lost. "12000-Series" 6. For horizontal or drilling overhead holes, use Hougen Cutter Slick-Stik Lubricant. Coolant Reservoir COOLANT BOTTLE ASSEMBLY...
- Page 8 HMD905 MAG BASE DRILL Motor Assembly (see page 12) Coolant Bottle Assembly (see page 7) #4 - Coolant Arbor Assembly Motor/Slide Assembly (see page 11) Control Panel Assembly (see page 10) 07870 FRONT SUPPORT BRACKET ASSEMBLY 07076 COOLANT INDUCER ASM 40301 WASHER-THRUST 1-3/8 X 2-1/16 X 1/32...
- Page 9 HMD905 Breakdown 07941 Arbor & Front Support Bracket 08112 Arbor & Front Support Bracket Swivel Item Part # Description 08016 Motor / Slide Assy. Item Part # Description 07831 Coolant Arbor Assy. Non-Swivel 07942 Arbor - Non Coolant 08115 Coolant Arbor Assy. Swivel 10517 Ring - Retaining Internal 08019...
- Page 10 CONTROL PANEL BREAKDOWN & WIRING 08019 Panel Assembly 08022 Panel Assembly - Type I Item Part # Description 08057 Faceplate 01335 Switch - Motor Off 01334 Switch - Motor On 05335 Mini Toggle Switch Assy. 05336 Mini Toggle Switch Boot 4 &...
- Page 11 MOTOR SLIDE ASSEMBLY BREAKDOWN 08016 Motor & Slide Assembly Item Part # Description 08016 Motor Complete Assembly 40038 SCR BHC #10-32 x 5/8 LG 10560 Lock Washer Ext. #10 08062 Bottle Support 07955 Dovetail Slide 08001 Rack Gear 90028 Lock Washer - Helical 1/4 10624 SCR SHC 1/4-20 x 3/4 51044...
- Page 12 MOTOR PARTS DIAGRAM 08017 Motor Assembly Item Part # Description Item Part # Description 08234 SCR SHC #10-32 X 1-5/8 LG 07969 Gear Box Cover 50038 08070 Washer - Lock Helical #10 Washer - Spring 07860 Retaining Ring 08025 SCR - SHC #10-32 x 3-1/4 LG 40274 Bearing 25mm x 47mm x 12mm 07956...
- Page 13 MAINTENANCE In order to minimize wear on moving parts and to insure smoother operation and longer life for your magnetic drill, the following maintenance should be done periodically, based on use. 1. Regularly tighten all fasteners and replace all worn parts. 2.
- Page 14 ARBOR & FRONT SUPPORT BRACKET REMOVAL AND INSTALLATION Coolant Arbor Removal 1. Loosen arbor support bracket bolts. 2. Remove screw in coolant inducer. Rotate arbor until arbor screw is in line with hole. 3. Loosen set screw holding arbor onto motor output shaft. 4.
- Page 15 HINTS FOR SMOOTHER OPERATION 1. Keep the inside of Hougen Cutter clear of chips. Chips will interfere with cutting to maximum depth, maybe impede the free oil flow and can cause cutter breakage. #1 cause of cutter 2. Keep work, machine, arbor and Hougen Cutter free of chips and dirt.
- Page 16 This warranty is void if the item has been damaged by accident or unreasonable use, neglect, improper service, or other causes not arising out of defects in material or workmanship. No other expressed warranty is given or authorized. Hougen Manufacturing, Inc.
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