SMC Networks IZN10E Series Operation Manual
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SMC Networks IZN10E Series Operation Manual

Ionizer - nozzle type
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Traffa
Bedienungsanleitung
Düsenausführung - Serie IZN10E
Schneller Abbau statischer Elektrizität

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Summary of Contents for SMC Networks IZN10E Series

  • Page 1 Traffa Bedienungsanleitung Düsenausführung - Serie IZN10E Schneller Abbau statischer Elektrizität...
  • Page 2 Doc. no.IZ＊-OMV0005 PRODUCT NAME Ionizer - Nozzle type MODEL / Series IZN10E Series...

  • Page 3: Table Of Contents

    Doc. no.IZ＊-OMV0005 Contents Safety Instructions ........................3 1. How to Order .......................... 9 1-1.Ionizer body .............................. 9 1-2.Accessories ............................10 1-3.Repair parts .............................. 11 1-4. Options ..............................12 2. Procedures to Operation ..................... 12 3. Installation and wiring ......................13 3-1.

  • Page 4: Safety Instructions

    Doc. no.IZ＊-OMV0005 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) and other safety regulations.
  • Page 5 Doc. no.IZ＊-OMV0005 Safety Instructions Caution 1. The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary.
  • Page 6 Doc. no.IZ＊-OMV0005 Selection Warning 1) This product is intended for use in general factory automation equipment. Consult SMC before using this product for other intentions. (See Warning No. 4 on page 3) 2) Use within the specified voltage, temperature and humidity range. Operation with a voltage, temperature or humidity other than those specified can cause malfunction, damage to the product, electric shock or fire.
  • Page 7 Doc. no.IZ＊-OMV0005 6) Do not allow foreign matter or tool to enter the ionizer nozzle. The emitter is installed in the nozzle. If conductive objects such as metal tools or the human body either contacts or comes close to the emitter, reaction to electric shock can lead to further injuries due to collision with surrounding equipment.
  • Page 8 Doc. no.IZ＊-OMV0005 Operating and Storage Environment Warning 1) Observe the fluid temperature and ambient temperature range. The operating fluid temperature range is 0 to 55 C. The specified ambient temperature range for the Ionizer is 0 to 55 C, and for the AC adapter is 0 to 40 C.
  • Page 9 Doc. no.IZ＊-OMV0005 Maintenance Warning 1) Perform maintenance regularly and clean the emitters. Periodically inspect the electrostatic sensor to check if it is operated under faulty conditions. The maintenance must be Danger High Voltage carried out by an operator who has sufficient knowledge and experience.

  • Page 10: How To Order

    Doc. no.IZ＊-OMV0005 1. How to Order 1-1.Ionizer body IZN10Ｅ - 01 Z - B1 High frequency AC nozzle type Made to Order Bracket Nozzle type Symbol Type Symbol Type Without bracket Energy saving nozzle With L-bracket High flow rate nozzle With pivoting bracket Female threads for piping (Rc1/8) With DIN rail mounting bracket...

  • Page 11: 1-2.Accessories

    Doc. no.IZ＊-OMV0005 1-2.Accessories Power supply cable IZN10E - CP Symbol Type Made-to-Order power supply cable Available from 1 to 20 m in 1 m increment (use standard for 3 m and 10 m). IZN10E - CP 01 - X13 Symbol Type ・...

  • Page 12: 1-3.Repair Parts

    Doc. no.IZ＊-OMV0005 1-3.Repair parts Emitter assembly IZN10E - NT Body assembly A002 - 01 06 IZN10E - Nozzle type One-touch fitting Symbol Type Symbol Type ø6 : Metric size Energy saving nozzle ø6.35（1/4"）: inch size High flow rate nozzle ø6 : Metric size (elbow) Female threads for piping (Rc1/8) ø6.35（1/4"）: inch size (elbow) Cartridge assembly...

  • Page 13: Options

    Doc. no.IZ＊-OMV0005 1-4. Options Manifold mounting parts set Contents: Hexagon socket head cap screw, hexagon nut, spacer. The ionizer, L-bracket or DIN rail bracket should be ordered separately. IZN10E - ＥＳ Mounting pitch Mounting stations Symbol Pitch Symbol Stations 17.4mm 2 stations 3 stations 4 stations...

  • Page 14: Installation And Wiring

    Doc. no.IZ＊-OMV0005 3. Installation and wiring It is recommended to investigate in advance any processes and parts where static electricity disturbances occur. Verify that the required conditions have been met in order to effectively remove static electricity before installation. The effects of the product vary depending on the ambient conditions, operating conditions, etc. After installation, verify the effects of static neutralization.

  • Page 15: Ionizer Body Installation

    Doc. no.IZ＊-OMV0005 3-1-2. Ionizer Body Installation 1) Installation of the energy saving nozzle The energy saving nozzle uses external air via the external air inlet. The external air inlets are located in part A and part B (shown below). When an energy saving nozzle is used, do not cover the external air inlets.
  • Page 16 Doc. no.IZ＊-OMV0005 The bracket mounting methods are shown below. a. Mounting the product to the bracket If angle adjustment is required after fixing the product, use the elongated holes in the bracket. If it Elongated holes will not be required use the round holes. For mounting the product to the bracket, use the hexagon socket head cap screws (M3 x 6) and flat washers included with the bracket.
  • Page 17 Doc. no.IZ＊-OMV0005 (3) DIN rail mounting bracket a. Angle adjustment of the DIN rail mounting bracket The DIN rail mounting bracket angle is adjustable. Tighten the threads A after adjusting the angle. Tightening torque: 0.61 to 0.63 Nm b. Mounting of the product to the bracket If angle adjustment is required after fixing the product, use the elongated holes in the bracket.

  • Page 18: Wiring

    Doc. no.IZ＊-OMV0005 3-2. Wiring 3-2-1. Connection Circuit Wire power cables according to the connection circuit and wiring chart. Make sure to ground the ground terminal with a ground resistance of 100Ω or less. The ground terminal is used as a reference electric potential for static neutralization. If the ground terminal is not grounded, the Ionizer will not be able to achieve the optimal offset voltage (ion balance).
  • Page 19 Doc. no.IZ＊-OMV0005 PNP Input / Output Be sure to ground. The product Ground terminal +24V +24 VDC Brown +24V Blue Power supply 24 VDC F.G. Be sure to ground. OUTPUT INPUT Orange Discharge stop signal Pink Reset signal Grey External switch signal 1 Light blue External switch signal 2 OUTPUT INPUT...

  • Page 20: Wiring Of The Power Supply Cable

    Doc. no.IZ＊-OMV0005 3-2-2. Wiring of the power supply cable Fix the cables with more than the minimum bending radius to prevent an excessive stress from being applied to the cables and/or connectors. Minimum bending radius : 30 (mm) Note) This is an allowable bend radius at 20 C.

  • Page 21: Timing Chart

    Doc. no.IZ＊-OMV0005 3-3. Timing chart Note 2) Operation Power supply failure Maintenance warning External External External External Maintenance Power, Power, Discharge Discharge Discharge Problem Power Power Discharge Discharge input 1 input 1 output discharge discharge input 2 input 2 fixed Panel Power Signal name...

  • Page 22: Function

    Doc. no.IZ＊-OMV0005 4. Function 4-1. Name of Parts Description Symbol Type Description Nozzle Discharges ionized air Reference point for neutralization. Connect to Ground with 100 Ground terminal Terminal Ω or less. LED is ON when the power supply is ON; LED flashes when Power supply indicator (Green) the power supply or CPU is abnormal.

  • Page 23: Replacement Of The Emitter Assembly

    Doc. no.IZ＊-OMV0005 4. Clean the emitter mounted to the cartridge assembly. Emitter － Cleaning of the emitter － Using the cleaning kit, saturate the felt with industrial alcohol, insert it into the emitters and rotate several times to clean. If the dirt does not come off, use the rubber grindstone to clean the emitters in the same way.
  • Page 24 Doc. no.IZ＊-OMV0005 - Mounting/Removal of the cartridge assembly and replacement of emitter 1. Ensure that the power supply and compressed air supply are disconnected before removing the power cable. 2. Turn the locking knob of the cartridge assembly to the FREE position to release the lock. (The locking knob cannot be rotated until the power cable is removed).

  • Page 25: Alarm Function

    Doc. no.IZ＊-OMV0005 4-4. Alarm function If abnormal functioning occurs during operation, the user is alerted by the external output signal or LED operation. LED blinking Operation after alarm How to release error Alarm name Status of the parallel I/O signals Product (Blinks at 1Hz) + ions are generated...

  • Page 26: Performance

    Doc. no.IZ＊-OMV0005 5. Performance Performance given in this chapter is based on an electrified plate (dimensions: 150 x 150mm, electrostatic capacity: 20pF) defined by ANSI standard (ANSI/ESD STM3.1-2006). Use this data as a guideline for selection, as the performance data may vary depending on the material and size of the work piece. 5-1.Basic characteristics...
  • Page 27 Doc. no.IZ＊-OMV0005...
  • Page 28 Doc. no.IZ＊-OMV0005...

  • Page 29: Dimensions

    Doc. no.IZ＊-OMV0005 6. Dimensions Energy saving nozzle／IZN10E-01□ High flow rate nozzle／IZN10E-02□ Note M3 x 0.5 depth 4 （Ground terminal） 2 x M3 x 0.5 depth 10 Note) Dimensions of the area ( shaded) on page 5 Mounting 3). Note (mm) Models □06 IZN10E-...
  • Page 30 Doc. no.IZ＊-OMV0005 One-touch fitting (Elbow)／IZN10E-□□ (mm) Models IZN10E-□□16 11.5 IZN10E-□□17 24.5 18.5 Female threads for piping／IZN10E-11□□ Width across flats: 12...
  • Page 31 Doc. no.IZ＊-OMV0005 L-bracket／IZN10-B1 (Mounting angle adjustable range) 40 2 x Hexagon socket head cap screw M3 x 6 (Accessory) Pivot mounting Inward mounting Pivoting bracket／IZN10-B2 2 x Hexagon socket head cap screw M3 x 16 (Accessory)
  • Page 32 Doc. no.IZ＊-OMV0005 DIN rail mounting bracket／IZN10-B3 (Mounting angle adjustable range) 40 2 x Hexagon socket head cap screw M3 x 6 (Accessory) Pivot mounting Inward mounting...
  • Page 33 Doc. no.IZ＊-OMV0005 Power supply cable／IZN10E-CP□ (mm) Number of cable wire/Size 9pcs./AWG26 Models Nominal cross section 0.15mm IZN10E-CP 3000 Conductor 0.5mm O.D. IZN10E-CPZ 9800 Brown, Blue, Orange, Pink, White, Insulator O.D. 0.95mm Purple, Yellow, Gray, Light blue Lead-free PVC Material Sheath O.D.

  • Page 34: Specifications

    Doc. no.IZ＊-OMV0005 7. Specifications IZN10E-□ IZN10E-□P Models (NPN) (PNP) Ion generation method Corona discharge Method of applying voltage High frequency AC type Note 1) 2.5kVAC Applied voltage +/- 10V Note 2) Energy saving nozzle Offset voltage (ion balance) +/- 15V High flow rate nozzle Air (Clean dry air) Fluid...

  • Page 35: Troubleshooting

    Doc. no.IZ＊-OMV0005 8. Troubleshooting...
  • Page 36 Doc. no.IZ＊-OMV0005 Revision history 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 http://www.smcworld.com NOTE: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...
  • Page 37 Zentrale: NL Bayern: TBT Technisches Büro Tra a e.K. TBT Technisches Büro Tra a e.K. Theodor-Heuss-Str. 8 Schöneckerstr. 4 D- 71336 Waiblingen D- 91522 Ansbach Tel.: +49 (0) 71 51 / 604 24-0 Tel.: +49 (0) 981 / 48 78 66-50 Fax.: +49 (0) 71 51 / 604 24-40 Fax.:...

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