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Document No.IZ -OMT0049 D PRODUCT NAME Separate Controller Ionizer MODEL / Series IZT40 IZT41/42 series (Transistor input/output type) IZT41-L/42-L series (IO-Link type) 1...
Contents Safety Instructions ..................................3 1. How to Order ................................... 11 1-1. System construction ............................... 11 1-2. How to Order ..................................14 1-2-1. Product number for single unit (to order separately) ....................15 1-2-2. Made to Order ................................17 1-2-3. Accessories (ordered separately) ..........................18 1-2-4.
Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) and other safety regulations.
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Safety Instructions Caution 1. The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
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Selection Warning 1) This product is intended for use in general factory automation equipment. · If considering using the product for other applications (especially those indicated in (4) on page 3), please consult SMC beforehand. 2) Use within the specified voltage and temperature range. ·...
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3) Fix the high voltage cable connector using 2 screws included in accessory. · Fix the connector using 2 cross recessed pan head screws (M4 x10L) referring to Table 1. Reference of tightening torque. 4) Mount to the flat surface and do not apply impact load or excessive external force. ·...
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9) Do not affix any tape or labels to the controller, high voltage power supply module or bar. · If the tape or label contains any conductive adhesive or reflective paint, a dielectric phenomenon may occur due to ions arising from such substances, resulting in electrostatic charging or electric leakage, causing malfunction, breakage, electric shock or fire.
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Wiring and Piping Wiring and Piping Warning 1) Before wiring, ensure that the power supply capacity meets the specification and that the voltage is within the specification. Product damage or malfunction can result. 2) To maintain product performance, the power supply should be UL Class 2 certified by National Electric Code (NEC) or evaluated as a limited power source according to UL60950.
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4) Do not use air containing mist and/or dust. · Air containing mist and/or dust may cause performance deterioration, and reduce the maintenance cycle. · Install a dryer (IDF series), air filter (AF/AFF series), and/or mist separator (AFM/AM series) to obtain clean compressed air (air quality of Class 2.4.3, 2.5.3, 2.6.3 or higher according to ISO 8573-1: 2010 (JIS B8392- 1:2012) is recommended for operation.
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Handling Caution 1) Do not apply excessive external force or shock (100m/s or more) to the product · Even if the there are no problems with the appearance of the controller, high voltage power supply module or bar, the damage of the internal components may cause malfunction. 2) When the bar length exceeds 820mm, hold the both ends and the middle of the bar so that moment load is not applied.
1. How to Order 1-1. System construction · IZT4□(-L) series consists of the bar (ion generator), high voltage power supply module, and controller. It is necessary to combine each equipment. · Refer to IZT4□(-L) Table of combination below for combining equipment. Combinations other than those in the Table are not possible.
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Bar (ion generating part) (IZTB40、IZTB42) IZTB40‐□□□□□-□-□ IZTB42‐□□□□□-□-□ (Bar for IZT40/IZT41(-L)) (Bar for IZT42(-L)) Direct connection Example of connecting IZTC40, Example of connecting IZTC41(-L), Example of connecting IZTC41(-L), IZTP40 and IZTB40 (IZT40) IZTP42(-L) and IZTB42 (IZT42(-L)) IZTP41(-L) and IZTB40 (IZT41(-L)) Example of connecting IZTC41(-L), IZTP41(-L) Example of connecting IZTC40, IZTP40 and IZTB40 (4pcs.) and IZTB40 (4pcs.)
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Separate connection Example of connecting IZTC40, Example of connecting IZTC41(-L), Example of connecting IZTC41(-L), IZTP40 and IZTB40 (IZT40) IZTP41(-L) andIZTB40 (IZT41(-L)) IZTP42(-L) and IZTB42 (IZT42(-L)) Example of connecting IZTC40, IZTP40 and IZTB40 (4pcs.) Example of connecting IZTC41(-L), IZTP41(-L) and IZTB40 (4pcs.) Example of connecting IZTC41(-L), IZTP42(-L) and IZTB42 (4pcs.) 13...
1-2. How to Order · The product number consists of the controller, high voltage power supply module and bar (1 of each). · When multiple high voltage power supply modules and bars are added to one controller, choose the equipment according to the product number for a single unit. Bar + High voltage power supply module + Controller ①...
1-2-1. Product number for single unit (to order separately) Table for combination Bar / IZTB High voltage power supply module / IZTP Controller / IZTC 41-L 42-L 41-L IZT40 ● ● ● IZT41 ● ● ● IZT41-L ● ● ● IZT42 ●...
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High voltage power supply module ① IZTP IZTP Transistor Input/Output IZTP IO-Link ② ③ ① Model ② Model Symbol Model Symbol Model Standard type AC type Dual AC type ③ DIN rail bracket Symbol Type None Include Controller ① IZTC IZTC Transistor InputOutput ④...
1-2-2. Made to Order Symbol Description Specifications Manufacturable bar length (Symbol) : 10+6×n (n is an integer from 1 to 39) -X10 Non-standard bar length (Use standard product when n is 1, 2, 4, 5, 6, 8, 9, 12, 17, 20, 25, 30, 37) Bar + High voltage power supply module + Controller 6H R 6H R...
1-2-3. Accessories (ordered separately) Emitter Cartridge IZT40 - N D ● Emitter Cartridge Type/ Materials Symbol Type Material High speed static Tungsten neutralization cartridge Silicon Energy saving static Tungsten neutralization cartridge Silicon IZS40 - N V Cartridge color Emitter material White Tungsten Gray...
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Communication cable (IZT41-L/42-L) IZT41 - ● Communication cable layout direction / Length Symbol Layout direction Length (m) Straight Angle Bracket for bar IZT40 - B E1 ● Bracket for bar Symbol Type End bracket 1 IZT40-BE1 IZT40-BE2 End bracket 2 End Bracket 1 End Bracket 2 Intermediate bracket 1...
DIN rail mounting bracket for controller and high voltage power supply module IZT40 - B 1 ● DIN rail mounting bracket Symbol Type For controller High voltage power supply module for IZT40/IZT41(-L) High voltage power supply module for IZT42(-L) IZT40-B1 IZT40-B2 IZT40-B3 Controller DIN rail...
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Drop prevention cover IZS40 - E 2 ● No. of emitter cartridge to be fixed Symbol Type For 2pcs. For 3pcs. Image of the cover mounted IZS40-E5 For 4pcs. to the unit Drop prevention cover 5pcs. For 5pcs. Table6. Non-standard bar length Symbol No.
2. Procedures to Operation 2-1. Flow chart to operation Start Refer to 3-1. Installation of Ionizer for details. Installation of ionizer Refer to 3-2.Wiring. Wiring of ionizer ※For the wiring of IZT41-L/42-L, refer to the IO-Link dedicated instruction manual. Refer to 3-1. Installation of Ionizer for details. Air purge Piping of ionizer Caution: Do not adjust the flow using the restrictor.
3. Installation and wiring · The performance of the product varies depending on the surrounding installation and operating conditions. It is recommended to investigate in advance any processes and parts where static electricity disturbances occur. Verify that the required conditions have been met in order to effectively remove static electricity before installation.
Table7. Recommended piping port size High speed static neutralization Energy saving static neutralization Energy saving high-efficiency cartridge cartridge cartridge Bar length [mm] Bar length [mm] Bar length [mm] One-touch One-touch One-touch fitting single end Double ends fitting single end Double ends fitting single end Double ends...
IZT40-BM1 2) Intermediate bracket (for bar lengths of 820mm or more) Intermediate bracket 1 · Match the groove of the bar and protrusion of the intermediate bracket, and slide the bracket from the end of the bar. · Intermediate brackets should be mounted at the same intervals. IZT40-BM2 Intermediate bracket 2 3) Installation of the bar...
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1)Direct connection · Fix the controller and high voltage power supply module using cross recessed pan head screw (M4x30). Tightening Torque: 0.22 to 0.24Nm Dust cover (Included) M4 screw (Included) IZTC40, IZTC41(-L) Controller (Figure shows IZTC41) IZTP40, IZTP41(-L), IZTP42(-L) High voltage power supply module (Figure shows IZTP41) 2)Separate connection ·...
3)Connecting multiple units. · Up to 4 controllers and high voltage power supply modules can be connected together. · Controller IZTC40 can be connected to IZTP40 only. · Controller IZTC41 can be connected when IZTP41 and IZTP42 are used together, but IZTP40 cannot be connected.
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Ⅱ. When the controller and high voltage power supply module are connected separately · Mount the spacers to the high voltage power supply module. B : M4 thread B : M4 Refer to 3-1-6. Connect the controller and high voltage power supply thread Module.
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c.Install to the DIN rail. · After installing the DIN rail mounting bracket, fix the controller and high voltage power supply module to the DIN rail using M4 screws. Tightening Torque: 1.30 to 1.50 Nm Fix with M4 screws Holding screw E : Remove the fixing bracket.
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Ⅲ. When the high voltage power supply module is added directly a. Removal of the fixing bracket · Remove the fixing bracket from the DIN rail mounting bracket at the adjoining faces indicated at location E. E. Remove the fixing bracket b.
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d. Install to DIN rail · Mount them on to the DIN rail and connect the additional high voltage power supply module D-sub connector. High voltage power supply High voltage power supply module module to be added to be added D-sub connector e.
3-1-8. Routing of cables Controller · Do not apply excess stress to the mounting part of the connector. · When the cable is bent, maintain the minimum bend radius. Minimum bending radius: Power supply cable: 40 mm (IZT40/41/42) Power supply cable: 48 mm (IZT41-L/42-L) Communication cable: 40 mm (IZT41-L/42-L) Separate cable: 40 mm High voltage cable: 30 mm...
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3)High voltage cable Ⅰ. High voltage cable connection · Connect the high voltage cable at the bar end to the high voltage power supply module. · When connecting and disconnecting the high voltage cable, hold the plugs together with the plug bodies, and insert or pull out straight.
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b. High voltage cable holder (elbow) · Use the cable holder when bending the high voltage cable through 90 degree. · Use 2 holders when installing high voltage cable for the IZT42. · Use cross recessed pan head screws for fixing the high voltage cable holder. (The screws should be prepared by the user.
3-2. Wiring (IZT40/41/42) For IZT41-L/42-L, refer to the IO-Link dedicated instruction manual. · Wire power cables according to the connection circuit and wiring chart. 3-2-1. Ground the F.G. cable · Make sure to ground the F.G. cable with a ground resistance of 100Ω or less. ·...
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2) Wiring of IZTC41 For IZTC41-L, refer to the IO-Link dedicated instruction manual. Table10. Wiring Cable Signal name Signal direction Description color Brown DC(+) Connect power supply to operate the Ionizer. Blue DC (-) Make sure to ground with a resistance of 100Ω or less to use it Green F.G.
PNP type Controller / IZTC (IZTC41-P) Shield Green F.G. +24V Be sure to ground. Brown (2cables) DC(+) +24V +24 VDC +24V DC/DC Power Blue (2 cables) DC(-) Power supply - supply 24VDC F.G. Be sure to ground. OUTPUT INPUT Pink Ion generation stop Gray Ion generation stop Yellow Ion generation stop Purple Ion generation stop...
3-3. Timing chart(IZT40/41/42) 3-3-1. IZT40 1)During operation Operation Ion generation Ion generation Ion generation stop input. stop input. stop release. Note 2) Operation Operation Operation Display Status Note 1) button input. button input. button input. ▲+▼ button Power Power Power ▲+▼...
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2)Changing the setting mode Changing the setting mode Channel selection mode Frequency set mode ↓ ↓ Frequency set mode Offset voltage adjustment mode Ion generation Ion generation Adjustment of the Ion generation Ion generation Display Status Frequency selection. stop input. stop release.
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3)When error occurs CPU failure CPU failure Power supply failure (High voltage power supply Incorrect high voltage Communication error (controller) Error code: E 1 module) Error code: E 3 Error code: E 4 Error code: E 0 Error code: E 2 Display Status Note 12)
3-3-2. IZT41、IZT42 1)During operation For IZT41-L/42-L, refer to the IO-Link dedicated instruction manual. Operation Ion generation Ion generation stop input. stop release. Operation Operation Ion generation stop input. Display Status button input. button input. External input signal. Power Power Power ▲+▼...
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2)Changing to the setting mode For IZT41-L/42-L, refer to the IO-Link dedicated instruction manual. Changing the setting mode Channel selection mode Frequency set mode ↓ ↓ Frequency set mode Offset voltage adjustment mode Ion generation Adjustment of the Ion generation Ion generation Ion generation Display...
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Changing the setting mode Balance control selection mode Maintenance detection level selection mode ↓ ↓ Maintenance detection level selection mode Channel selection mode Ion generation Ion generation Ion generation Ion generation Display Status Maintenance stop input. stop release. CH selection. stop input.
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3)Error, and maintenance warning For IZT41-L/42-L, refer to the IO-Link dedicated instruction manual. CPU failure CPU failure Power supply failure (High voltage power supply Incorrect high voltage Communication error Fan motor failure (controller) Error code:E 1 module) Error code:E 3 Error code:E 4 Error code:E 5 Error code:E 0...
4. Function 4-1. Name of Parts 4-1-1. Controller 1)IZTC40 Table11. Name of parts Panel Name Type Description indication High voltage power supply module connected to the controller is ON (green). 1 CH display CH (Green) Flashes (green) when selecting frequency or adjusting the offset voltage. Green LED is ON during operation.
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2)IZTC41 ※For IZT41C-L, refer to the IO-Link dedicated instruction manual. Table12. Name of parts Panel Name Type Description indication LED of high voltage power supply module connected to the controller is ON (green), LED flashes (green) during frequency selection, offset voltage adjustment, 1 CH display CH□...
4-1-2. High voltage power supply module 1)IZTP40、IZTP41(-L) Table13. Name of parts Panel Name Type Description indication CH number set switch Rotary switch High voltage power supply module CH number setting. High voltage cable connector Connector Connect with the high voltage cable of the bar IZTB40 High voltage power supply D-sub connector Connect high voltage power supply module or separate cable.
4-2. Operation modes · The product has 3 operation modes. AC mode, dual AC mode and DC mode. · The operation modes available varies depending on the model. Ionizer operation modes AC mode IZT40, IZT41(-L) DC mode (Either positive ions or negative ions are continuously discharged during operation) IZT42(-L) Dual AC mode...
4-3. High voltage power supply module CH number setting · When multiple high voltage power supply modules are connected to one controller, the CH number must be set for each high voltage power supply module to identify the information and set time. ·...
4-4. Controller setting 4-4-1. Operation overview 1) Setting IZT40 (Default condition) Frequency setting : 30Hz Key lock : OFF Immediately after power is supplied [Channel selection mode] Select the CH number for setting and display. When multiple bars (high voltage power supply modules) are connected, switch the CH for setting and display.
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2) Setting IZT41 and IZT42 For IZT41-L/42-L, refer to the IO-Link dedicated instruction manual. (Default condition) Frequency setting : 30Hz Key lock : OFF Built-in sensor : ON Maintenance detection level : MIDDLE Power is supplied. [Channel selection mode] Select the CH number for setting and display. When multiple high voltage power supply modules are connected, switch the CH for setting and display.
4-4-2. Channel selection mode Applicable models: IZT40, IZT41, IZT42 For IZT41-L/42-L, refer to the IO-Link dedicated instruction manual. · When power is supplied to the controller, the CH LED (green) of the connected bar (high voltage power supply module) turns on or flashes. A flashing CH LED indicates the selected CH. The LED for frequency, ION BALANCE and SNSR display the information of the selected CH.
4-4-3. Frequency set mode Applicable models: IZT40, IZT41, IZT42 For IZT41-L/42-L refer to the IO-Link dedicated instruction manual. · Set the ion generation frequency of the bar (high voltage power supply module) selected by "Channel selection mode”. [Ion generating frequency setting] ·...
4-4-4. Offset voltage adjustment mode · Offset voltage is adjusted before shipment. However, readjustment of the offset voltage is possible where it is required depending on the installation environment. (The same applies when the ionizer is moved and installed in a different location.) ·...
· The selected bar (high voltage power supply module) moves on to the ion generation stop mode by pressing ▼ and ▲ button simultaneously for 2 s or longer and stops ion generation. To release, press the S button once or turn the power off and on again. Refer to [ 4-4-8. ion generation stop mode]. ※Caution If the mode is changed to ion generation stop mode during offset voltage adjustment or the power supply is turned off, the change to the setting will not be stored.
4-4-6. Maintenance detection level selection mode Applicable models: IZT41, IZT42 For IZT41-L/42-L, refer to the IO-Link dedicated instruction manual. · If this product is used for an extended period of time, contamination such as dust will stick to the emitters, reducing the static neutralization performance.
4-4-7. Key-lock setting mode Applicable models: IZT40, IZT41, IZT42 For IZT41-L/42-L, refer to the IO-Link dedicated instruction manual. · This product has a key lock function which disables any button operation. 【Key-lock setting】 · Press the S button for 3 s or longer in CH selection mode, "Lc"...
4-4-8. Ion generation stop mode Applicable models: IZT40, IZT41, IZT42 For IZT41-L/42-L, refer to the IO-Link dedicated instruction manual. · In addition to the external input signal, the product will stop ion generation temporarily by pressing a button. (the IZT40 does not have externally input signals). ·...
4-5. Alarm function (IZT40/41/42) For IZT41-L/42-L, refer to the IO-Link dedicated instruction manual. · When a problem occurs, an output signal or LED notification is generated. · Depending on the content of abnormality, this product either continues or stops operation. IZT40 does not have output functions.
4-5-2. Alarms for IZT41 and IZT42 For IZT41-L/42-L, refer to the IO-Link dedicated instruction manual. Table16. Alarm function Ionizer operation after How to release error after Alarm name Output signal Description generating recovery Frequency ION/HV DAC/AC SNSR alarm BALANCE ・When CPU operates abnormally Green Green Note76)
4-5-3. Details of the alarms For IZT41-L/42-L, refer to the IO-Link dedicated instruction manual. 1) Controller CPU problem (applicable product model: IZT40, IZT41, IZT42) · If the controller CPU operation is abnormal due to electrical noise, or when the CH is switched during operation, the abnormal signal is OFF (ON when normal.
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· To resolve the error, input the ion generation stop signal or supply power again after remedying the cause of the error. 6) Fan motor failure (applicable models: IZT40, IZT41, IZT42) · When fan motor operation non-conformance occurs during the operation of this product, the abnormal signal is OFF (ON when normal.
5. Performance · Performance data shown in this chapter is based on an electrified plate (dimensions: 150 x 150 mm, electrostatic capacity: 20pF) defined by ANSI standard (ANSI/ESD STM3.1-2015). Use this data as a guideline for selection, as the performance data may vary depending on the material and size of the workpiece. 5-1.
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Applicable models: IZT42(-L) 1) Without air purge 2) With High speed static neutralization cartridge For IZT42-112D/L/V With air purge, For IZT42-112D 0.1MPa 0.2MPa 0.3MPa 0.4MPa 0.5MPa 1000 1500 2000 設置距離 mm 設置距離 mm Installation distance [mm] Installation distance [mm] 3) With Energy saving static neutralization cartridge 4) With Energy saving high-efficiency cartridge With air purge, For IZT42-112L With air purge, For IZT42-112V...
6. Dimensions Ionizer IZT40, IZT41(-L) One-touch Fitting One-touch Fitting Straight Straight Elbow Elbow Plug Plug 2xM4x0.7, depth 5 (Same on the Opposite side) With Energy saving With High speed/ high-efficiency Energy saving cartridge static neutralization cartridge Emitter cartridge qty. n, bar length L1 One-touch fitting (mm) Straight...
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End bracket /IZT40-BE1 Intermediate bracket/ IZT40-BM1 With High speed/ Energy saving With Energy saving static neutralization cartridge high-efficiency cartridge End bracket 1 Intermediate bracket 1 Angle adjustable Angle adjustable (+/-90 (+/-90 End bracket /IZT40-BE2 Intermediate bracket/ IZT40-BM2 With High speed/ Energy saving With Energy saving End bracket 2 static neutralization cartridge...
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Ionizer IZT42(-L) One-touch Fitting One-touch Fitting Straight Straight Elbow Elbow Plug Plug 2xM4x0.7, depth 5 (Same on the opposite side) With Energy saving With High speed/ high-efficiency Energy saving cartridge static neutralization cartridge Emitter cartridge qty. n, bar length L1 One-touch fitting Straight (mm)
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End bracket /IZT40-BE1 Intermediate bracket/ IZT40-BM1 With High speed/ Energy saving With Energy saving static neutralization cartridge high-efficiency cartridge End bracket 1 Intermediate bracket 1 Angle adjustable Angle adjustable (+/-90 (+/-90 End bracket /IZT40-BE2 Intermediate bracket/ IZT40-BM2 With High speed/ Energy saving With Energy saving static neutralization cartridge high-efficiency cartridge...
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Controller IZTC40, IZTC41, IZTC41-P (IZT40/41/42) For IZTC41-L, refer to IO-Link dedicated instruction manual. When power supply cable is inserted When DIN rail mounting bracket (IZT40-B1) is used 74...
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High voltage power supply module IZTP40, IZTP41 (IZT40/41) For IZTP41-L(IZT41-L), refer to IO-Link dedicated instruction manual. When DIN rail mounting bracket (IZT40-B2) is used 75...
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High voltage power supply module IZTP42 (IZT42) For IZTP42-L(IZT42-L), refer to IO-Link dedicated instruction manual. When DIN rail mounting bracket (IZT40-B3) is used 76...
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Power supply cable IZS40-CP□ For IZT41-CP□ (for IZT41-L/42-L), refer to IO-Link dedicated instruction manual. Shield wire Semi-stripped terminal Cable length L3 Cable specification Product No. L3(mm) Number of wire /size 12 cables/AWG20(4pcs. ), AWG(8pcs.) Nominal cross section IZT40-CP3 2950 0.54mm (4pcs.), 0.09mm (8 pcs.) Conductor...
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Cable holder (straight) IZT40-E1 Section A-A (1:1) (Recommended screw: Cross recessed pan head screw M4 x 5) Cable holder (elbow) IZT40-E2 (Recommended screw: Cross recessed round head screw M4 x 8) (Recommended screw: Cross recessed pan head screw M4 x 8) (Recommended screw: Cross recessed pan head screw M4 x 8) Section A-A (1:1)
7. Specifications Ionizer Model IZT40 IZT41(-L) IZT42(-L) Ion generating method Corona discharging method Note77) Voltage application method AC、DC Dual AC Applied voltage ±7,000V ±6,000V Note78) Offset voltage Within +/-30V Fluid Air (Clean and dry) Operating pressure 0.5MPa or less Air purge Proof pressure 0.7MPa Connected tube O.D.
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Communication specification (IZT41-L/42-L) IO-Link type Device IO-Link version V.1.1 Configuration file format IODD file Communication speed COM2 (38.4 Kbps) Minimum cycle time 8.0ms Process data length Input Data : 13 byte、Output Data : 9 byte On-Request data Compatible Data Storage Compatible Event Compatible...
9. Maintenance Warning · A high voltage generating circuit is mounted onto this product. Verify that the power supply is OFF when performing maintenance. · When compressed air is supplied to the product, shutoff the supply before performing any maintenance operation.
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· Saturate the felt end of the emitter cleaning tool with alcohol Emitter cleaning kit and insert it into the back of the emitter cartridge. Turn the tool for several rotations to thoroughly remove dirt. · If it is not possible to thoroughly remove the dirt using the felt end of the cleaning tool, the rubber-bonded whetstone should be used in the same procedure as described for that of the felt end.
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Revision history Revision A (November 14, 2019) Addition of "Energy saving high-efficiency cartridge" (p14, p15, p17, p22, p61 to p71) Revision B (December 9,2019) Mass is changed. (p77) Revision C (March 31,2020) Recommended screw postscript.(p23,25,31,32), Table 1 revised.(p6), Update ANSI standard number.(p61) Revision D (August 30 ,2021) Revised all due to the addition of IO-Link type.
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