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SMC Networks IZT43 Series Operation Manual

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Document No.IZ -OMX0087
PRODUCT NAME
Ionizer
MODEL / Series
IZT43 series
１

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Summary of Contents for SMC Networks IZT43 Series

  • Page 1 Document No.IZ -OMX0087 PRODUCT NAME Ionizer MODEL / Series IZT43 series １...

  • Page 2: Table Of Contents

    Contents Safety Instructions ............................. ３ 1. How to Order ..............................１１ 1-1. System construction ..........................１１ 1-2. How to Order ............................１４ 1-2-1. Product number for single unit (to order separately)............... １５ 1-2-2. Accessories (ordered separately) ....................１６ 1-2-3. Sold separately ..........................１７ 2.

  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) and other safety regulations.
  • Page 4 Safety Instructions Caution 1. The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
  • Page 5 Selection Warning 1) This product is intended for use in general factory automation equipment. · If considering using the product for other applications (especially those indicated in (4) on page 3), please consult SMC beforehand. 2) Use within the specified voltage and temperature range. ·...
  • Page 6 4) Mount to the flat surface and do not apply impact load or excessive external force. · Mounting on an uneven surface will apply excessive force to the housing and bracket, which may lead to damage or failure. · Do not drop or apply excessive shock. Otherwise, damage or an accident may occur. 5) Be sure to fix the High voltage cable plug with the cable clip and the cross recessed round head screw (M3 x5L).
  • Page 7 Caution IZT43 1) When IZT43 series is installed, keep space below from structures or components. · If there are electrically conductive objects such as walls or structures close to the nozzle, generated ions may not reach the target object effectively or product failure or electric shock can result due to dielectric or short- circuit.
  • Page 8 Wiring and Piping Wiring and Piping Warning 1) Before wiring, ensure that the power supply capacity meets the specification and that the voltage is within the specification. Product damage or malfunction can result. 2) To maintain product performance, the power supply should be UL Class 2 certified by National Electric Code (NEC) or evaluated as a limited power source according to UL60950.
  • Page 9 5) Controller, high voltage power supply module, nozzle and AC adapter are not resistant to lightening surge. 6. Effects on implantable medical devices. · The electromagnetic waves emitted from this product may interfere with implantable medical devices such as cardiac pacemakers and cardioverter defibrillators, resulting in the malfunction of the medical device or other adverse effects.
  • Page 10 (1) Insert the cartridge. (2) Rotate the emitter cartridge (3) Slide to lock. for in the clockwise direction. Mounting of the emitter cartridge 3) Do not disassemble or modify the product. · Disassembling or modifying the product may cause product, electric shock or fire. The product will not be guaranteed if it is disassembled and/or modified.

  • Page 11: How To Order

    1. How to Order 1-1. System construction · IZT43 series consists of the nozzle/bar (ion generator), high voltage power supply module, and controller. It is necessary to combine each equipment. · Refer to IZT4 Table of combination below for combining equipment. Combinations other than those in the □...
  • Page 12 Direct connection Example of connecting IZTC41, IZTP43 and IZTN43 Example of connecting IZTC41, IZTP43 and IZTN43 (4pcs.) Example of connecting IZTC41, IZTP43 and IZTN43 (2pcs.), IZTP41 and IZTB40 (2pcs.) １２...
  • Page 13 Separate connection Example of connecting IZTC41, IZTP43 andIZTN43 (IZT43) Example of connecting IZTC41, IZTP43 and IZTN43 (4pcs.) Example of connecting IZTC41, IZTP43 and IZTN43 (2pcs.) , IZTP41 and IZTB40 (2pcs.) １３...

  • Page 14: How To Order

    1-2. How to Order · The product number consists of the controller, high voltage power supply module and nozzle (1 of each). · When multiple high voltage power supply modules and nozzles are added to one controller, choose the equipment according to the product number for a single unit. Nozzle + High voltage power supply module + Controller (2) (3) Emitter Cartridge Type/ Materials...

  • Page 15: Product Number For Single Unit (To Order Separately)

    1-2-1. Product number for single unit (to order separately) Table for combination Table for combination Ion generating part High voltage power supply module Controller / IZTC / IZTP Bar / IZTB Nozzle / IZTN ● ● ● IZT40 ● ● ●...

  • Page 16: Accessories (Ordered Separately)

    1-2-2. Accessories (ordered separately) Emitter Cartridge IZT43 - N D ● Emitter Cartridge Type/ Materials Symbol Type Material High speed static Tungsten neutralization cartridge Energy saving static Tungsten neutralization cartridge G part color Type High speed static White neutralization cartridge Energy saving static Gray neutralization cartridge...

  • Page 17: Sold Separately

    DIN rail mounting bracket for controller and high voltage power supply module IZT40 - B 1 ● DIN rail mounting bracket Symbol Type For controller High voltage power supply module IZT40-B1 IZT40-B2 Controller DIN rail bracket High voltage power supply module DIN rail mounting bracket High voltage cable holder IZT40 - E 1...
  • Page 18 Separate cable IZT40 - ● Separate cable length Symbol Length (m) Emitter cleaning kit IZT43 - M2 IZT43 - A003 IZT43 - A004 (Provided together with 1 felt pad (Provided together with (Provided together with 1 grindstone, 1 rubber grindstone, 10 replacement felt pads) replacement rubber grindstone) and 2 replacement felt pads)

  • Page 19: Procedures To Operation

    2. Procedures to Operation 2-1. Flow chart to operation Start Refer to 3-1. Installation of Ionizer for details. Installation of ionizer body Refer to 3-2.Wiring. Wiring of ionizer Refer to 3-1. Installation of Ionizer for details. Air purge Piping of ionizer Caution: Do not adjust the flow using the restrictor.

  • Page 20: Installation And Wiring

    3. Installation and wiring · The performance of the product varies depending on the surrounding installation and operating conditions. It is recommended to investigate in advance any processes and parts where static electricity disturbances occur. Verify that the required conditions have been met in order to effectively remove static electricity before installation.

  • Page 21: Connecting The Controller And High Voltage Power Supply Module

    3) Installation of the nozzle · Fix the bracket to the specified position using M3 screws. · Refer to "6. Dimensions" section for details. (The screws should be prepared by the user. Fixed part thickness 1mm, Recommended mounting screw is M3x5) M3 screw M3 screw...
  • Page 22 2)Separate connection · For separate connection, an optional separate cable is required. · Mount the spacers (included) to fix the separate cable to the high voltage power supply module. Fix the spacers (2 pcs.) to the plug (male side) of the D-sub connector on the high voltage power supply module.

  • Page 23: Installing The Controller And High Voltage Power Supply Module

    3-1-5. Installing the controller and high voltage power supply module · Install the controller and high voltage power supply module to DIN rail using screws or DIN rail mounting brackets. 1) Mounting with screws. (The screws should be prepared by the user. Fixed part thickness 1.5mm, Recommended mounting screw is M4x6) ·...
  • Page 24 Ⅲ.Adding a high voltage power supply module a. High voltage power supply module to be added should be · Connected by D-sub connector at location C. · Controller IZTC41 can be connected when IZTP43, IZTP41 and IZTP42 are used together, but IZTP40 cannot be connected.
  • Page 25 c. Install to the DIN rail. · After installing the DIN rail mounting bracket, fix the controller and high voltage power supply module to the DIN rail using M4 screws. Tightening Torque: 1.30 to 1.50 Nm Fix with M4 screws Holding screw E : Remove the fixing bracket.
  • Page 26 Ⅲ. When the high voltage power supply module is added directly a. Removal of the fixing bracket · Remove the fixing bracket from the DIN rail mounting bracket at the adjoining faces indicated at location E. E. Remove the fixing bracket b.
  • Page 27 d. Install to DIN rail · Mount them on to the DIN rail and connect the additional high voltage power supply module D-sub connector. High voltage power supply High voltage power supply module module to be added to be added D-sub connector e.

  • Page 28: Routing Of Cables

    3-1-6. Routing of cables Controller · Do not apply excess stress to the mounting part of the connector. · When the cable is bent, maintain the minimum bend radius. Minimum bending radius: Power supply cable: 40 mm Separate cable: 40 mm High voltage cable: 30 mm ※...
  • Page 29 3)High voltage cable Ⅰ. High voltage cable connection · Connect the high voltage cable at the nozzle end to the high voltage power supply module. · When connecting and disconnecting the high voltage cable, hold the plugs together with the plug bodies, and insert or pull out straight.
  • Page 30 b. High voltage cable holder (elbow) · Use the cable holder when bending the high voltage cable through 90 degree. · Use cross recessed round head screws for fixing the high voltage cable holder. (The screws should be prepared by the user. Fixed part thickness 3.8mm, Recommended mounting screw is cross recessed pan head screw M4x8.) ·...

  • Page 31: Wiring

    3-2. Wiring · Wire power cables according to the connection circuit and wiring chart. 3-2-1. Ground the F.G. cable · Make sure to ground the F.G. cable with a ground resistance of 100Ω or less. · The F.G. cable is used as a reference electric potential for static neutralization. If the F.G. cable is not grounded, an optimal offset voltage (ion balance) cannot be obtained, and it may damage this product and power supply.
  • Page 32 NPN type Shield Controller (IZTC41) Green F.G. Brown (2cables) +24V Be sure to ground. DC(＋) Power +24V ＋24 VDC +24V Power supply DC/DC supply Blue (2 cables) DC(－) Power supply － 24VDC F.G. Be sure to ground. INPUT +24V Pink Ion generation stop OUTPUT +24V Gray Ion generation stop...

  • Page 33: Wiring Of The Ac Adapter

    PNP type Controller / IZTC (IZTC41-P) Shield Green F.G. +24V Be sure to ground. Brown (2cables) DC(＋) ＋24 VDC +24V +24V DC/DC Power Blue (2 cables) DC(－) Power supply － supply 24VDC F.G. Be sure to ground. OUTPUT INPUT Pink Ion generation stop Gray Ion generation stop Yellow Ion generation stop Purple Ion generation stop...

  • Page 34: Timing Chart

    3-3. Timing chart 1) During operation Operation Ion generation Ion generation stop input. stop release. Operation Operation Ion generation stop input. Display Status button input. button input. External input signal. ▲＋▼ button Power Power Power S button Press and hold Note 1) Note 2) ―...
  • Page 35 2) Changing to the setting mode Changing the setting mode Channel selection mode Frequency set mode ↓ ↓ Frequency set mode Offset voltage adjustment mode Ion generation Ion generation Adjustment of the Ion generation Ion generation Display Status Frequency selection. stop input.
  • Page 36 Changing the setting mode Balance control selection mode Maintenance detection level selection mode ↓ ↓ Maintenance detection level selection mode Channel selection mode Ion generation Ion generation Ion generation Ion generation Display Status Maintenance stop input. stop release. CH selection. stop input.
  • Page 37 3)Error, and maintenance warning CPU failure CPU failure Power supply failure (High voltage power supply Incorrect high voltage Communication error Fan motor failure (controller) module) Error code：E1 Error code：E3 Error code：E4 Error code：E5 Error code：E0 Error code：E2 Display Status Note 15) Note 15) Note 15) Note 15)

  • Page 38: Function

    4. Function 4-1. Name of Parts 4-1-1. Controller 1)IZTC41 Table4. Name of parts Panel Name Type Description indication LED of high voltage power supply module connected to the controller is ON (green), LED flashes (green) during frequency selection, offset voltage adjustment, 1 CH display CH□...

  • Page 39: High Voltage Power Supply Module

    4-1-2. High voltage power supply module 1) IZTP43 Table5. Name of parts Panel Name Type Description indication CH number set switch Rotary switch High voltage power supply module CH number setting. High voltage cable connector Connector Connect with the high voltage cable of the bar IZTN43 High voltage power supply D-sub connector Connect high voltage power supply module or separate cable.

  • Page 40: High Voltage Power Supply Module Ch Number Setting

    2) DC mode · Positive ions are generated when "dp" is set for the frequency mode. Negative ions are generated by setting "dn". · Refer to 4-4-3. Frequency set mode for further details. 4-3. High voltage power supply module CH number setting ·...

  • Page 41: Controller Setting

    4-4. Controller setting 4-4-1. Operation overview 1) Setting IZT43 (Default condition) Frequency setting : 30Hz Key lock : OFF Built-in sensor : ON Maintenance detection level : MIDDLE Power is supplied. [Channel selection mode] Select the CH number for setting and display. When multiple nozzles (high voltage power supply modules) are connected, switch the CH for setting and display.
  • Page 42 4-4-2. Channel selection mode · When power is supplied to the controller, the CH LED (green) of the connected nozzle (high voltage power supply module) turns on or flashes. A flashing CH LED indicates the selected CH. The LED for frequency, ION BALANCE and SNSR display the information of the selected CH. ·...
  • Page 43 4-4-3. Frequency set mode · Set the ion generation frequency of the nozzle (high voltage power supply module) selected by "Channel selection mode”. [Ion generating frequency setting] · Select the CH in the selection mode and press the S button once. The frequency will flash and the setting of the ion generation frequency of the Flash selected nozzle becomes possible.
  • Page 44 4-4-4. Offset voltage adjustment mode · Offset voltage is adjusted before shipment. However, readjustment of the offset voltage is possible where it is required depending on the installation environment. (The same applies when the ionizer is moved and installed in a different location.) ·...
  • Page 45 4-4-5. Balance control selection mode · IZT43 have a built in sensor to balance the ions generated. · Balance control selection mode turns the balance control by the built-in sensor on and off. [Selection of balance control] · Select the CH to be set in CH selection mode and press the S button and ▲...

  • Page 46: Maintenance Detection Level Selection Mode

    4-4-6. Maintenance detection level selection mode · If this product is used for an extended period of time, contamination such as dust will stick to the emitters, reducing the static neutralization performance. · It is recommended to clean the emitters when the maintenance alarm is generated. ·...

  • Page 47: Key-Lock Setting Mode

    4-4-7. Key-lock setting mode · This product has a key lock function which disables any button operation. 【Key-lock setting】 · Press the S button for 3 s or longer in CH selection mode, "Lc" or "VL" will flash in the frequency display and the ON/OFF setting of the key lock function is now possible.

  • Page 48: Ion Generation Stop Mode

    4-4-8. Ion generation stop mode · In addition to the external input signal, the product will stop ion generation temporarily by pressing a button. · When the ion generation is stopped by the controller button, the external input signals are disabled. To release the mode, press the S button once to return to the previous setting mode.

  • Page 49: Alarm Function

    4-5. Alarm function · When a problem occurs, an output signal or LED notification is generated. · Depending on the content of abnormality, this product either continues or stops operation. 4-5-1. Alarms for IZT43 Table6. Alarm function Ionizer operation after How to release error after Alarm name Output signal...

  • Page 50: Details Of The Alarms

    4-5-2. Details of the alarms 1) Controller CPU problem · If the controller CPU operation is abnormal due to electrical noise, or when the CH is switched during operation, the abnormal signal is OFF (ON when normal.), and all CH LEDs (green) are ON and all ION/HV LEDs are flashing (red) and the error code "E0"...
  • Page 51 6) Fan motor failure · When fan motor operation non-conformance occurs during the operation of this product, the abnormal signal is OFF (ON when normal.), and the ION/HV LED for the CH with abnormality is flashing (red) and the error code "E5"...

  • Page 52: 4-6.Replacement Of The Assembly

    4-6.Replacement of the assembly · Be sure to remove power supply and air supply to the controller, high voltage power supply module and nozzle before cleaning the emitter or replacing the emitter cartridge. · Never touch the emitter with the power supplied to the controller, high voltage power supply module or nozzle. Electric shock may cause injury.

  • Page 53: Performance

    5. Performance · Performance data shown in this chapter is based on an electrified plate (dimensions: 150 x 150 mm, electrostatic capacity: 20pF) defined by ANSI standard (ANSI/ESD STM3.1-2015). Use this data as a guideline for selection, as the performance data may vary depending on the material and size of the workpiece. 5-1.

  • Page 54: Static Neutralization Range

    5-2. Static neutralization range 1) Supply pressure: 0 MPa 2) With High speed static neutralization cartridge, 3) With Energy saving static neutralization cartridge, Supply pressure: 0.5 MPa Supply pressure: 0.5 MPa ５４...

  • Page 55: Blow Velocity Distribution

    5-3. Blow velocity distribution High speed static neutralization cartridge Energy saving static neutralization cartridge 1) Flow rate : 20L/min 4) Flow rate : 20L/min 5m/s 10m/s 5m/s 2m/s 2m/s 2) Flow rate : 60L/min 5) Flow rate : 60L/min 10m/s 10m/s 5m/s 5m/s...

  • Page 56: Flow - Pressure Characteristics

    5-4. Flow - Pressure characteristics 高速除電カートリッジノズル 省エネ除電カートリッジノズル 1) With High speed Static neutralization cartridge 2) With Energy saving Static neutralization cartridge 圧力 MPa Pressure [MPa] Pressure [MPa] 圧力 MPa Measuring method schematic Measures pressure Measures Air supply 10mm ５６...

  • Page 57: Dimensions

    6. Dimensions Ionizer IZT43 Elbow Power supply cable entry One-touch fitting High voltage cable length L2 (mm) Straight Symbol L2(mm) Applicable tube O.D. 1000 Metric ø6 2000 Inch ø1/4" 3000 Elbow (mm) Applicable tube O.D. Metric ø6 105° Inch ø1/4" 105°...
  • Page 58 L-type bracket / IZT43-BL1 Hexagon socket head cap screw M3x4 (Included) Angle adjustment bracket / IZT43-BL2 Hexagon socket head cap screw M3x4 (Included) When adjusting the angle ５８...
  • Page 59 Controller IZTC41, IZTC41-P When power supply cable is inserted When DIN rail mounting bracket (IZT40-B1) is used ５９...
  • Page 60 High voltage power supply module (IZTP43) When DIN rail mounting bracket (IZT40-B2) is used ６０...
  • Page 61 Power supply cable IZS40-CP□ Shield wire Semi-stripped terminal Cable length L3 Cable specification Product No. L3(mm) Number of wire /size 12 cables/AWG20(4pcs. ), AWG(8pcs.) Nominal cross section IZT40-CP3 2950 0.54mm (4pcs.), 0.09mm (8 pcs.) Conductor O.D. 0.96mm (4pcs. ), 0.38mm (8pcs. ) IZT40-CP5 5000 1.4mm, brown, blue...
  • Page 62 Cable holder (straight) IZT40-E1 Section A-A (1:1) (Recommended screw: Cross recessed pan head screw M4 x 5) Cable holder (elbow) IZT40-E2 (Recommended screw: Cross recessed pan head screw M4 x 8) (Recommended screw: Cross recessed pan head screw M4 x 8) (Recommended screw: Cross recessed pan head screw M4 x 8) Section A-A (1:1)

  • Page 63: Specifications

    7. Specifications Ionizer Model IZT43(NPN type) IZT43(PNP type) Ion generating method Corona discharging method Note46) Voltage application method AC, DC Applied voltage +/- 6,000V Note47) Within +/-30V Offset voltage Fluid Air (Clean and dry) Max. operating 0.7 MPa or less pressure Proof pressure 1.05MPa...

  • Page 64: Troubleshooting

    8. Troubleshooting ６４...

  • Page 65: Maintenance

    9. Maintenance Warning · A high voltage generating circuit is mounted onto this product. Verify that the power supply is OFF when performing maintenance. · When compressed air is supplied to the product, shutoff the supply before performing any maintenance operation.
  • Page 66 · Saturate the felt end of the emitter cleaning tool with alcohol and insert it into the back of the emitter cartridge. Turn the tool for several rotations to thoroughly remove dirt. · If it is not possible to thoroughly remove the dirt using the felt end of the cleaning tool, the rubber-bonded whetstone should be used in the same procedure as described for that of the felt end.
  • Page 67 Revision history 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2019 SMC Corporation All Rights Reserved ６７...

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