SMC Networks IZT44 Series Operation Manual

Separate controller ionizer / slim bar type
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DOC1076323
PRODUCT NAME
Separate Controller Ionizer / Slim Bar Type
MODEL / Series / Product Number
IZT44 series

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Summary of Contents for SMC Networks IZT44 Series

  • Page 1 DOC1076323 PRODUCT NAME Separate Controller Ionizer / Slim Bar Type MODEL / Series / Product Number IZT44 series...
  • Page 2: Table Of Contents

    Contents Safety Instructions ..................................3 Limitations of Use ..................................5 1. System construction ................................10 2. Procedures to Operation ..............................11 3. Installation and Electrical connection..........................12 3-1. Installation ..................................12 3-1-1. Precautions for Installation ............................12 3-1-2. Installation of bracket for bar ........................... 12 3-1-3.
  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.
  • Page 5: Limitations Of Use

    Limitations of Use Selection Warning 1) This product is intended for use in general factory automation equipment. · If considering using the product for other applications (especially those indicated in (4) on page 3), please consult SMC beforehand. 2) Use within the specified voltage and temperature range. ·...
  • Page 6 3) Fix the high voltage cable connector using 2 screws included in accessory. · Fix the connector using 2 cross recessed pan head screws (M4 x10) referring to Table 1. 4) Mount to the flat surface and do not apply impact load or excessive external force. ·...
  • Page 7 9) Do not affix any tape or labels to the controller or bar. · If the tape or label contains any conductive adhesive or reflective paint, a dielectric phenomenon may occur due to ions arising from such substances, resulting in electrostatic charging or electric leakage, causing malfunction, breakage, electric shock or fire.
  • Page 8 Electrical Connection Warning 1) Before wiring, ensure that the power supply capacity meets the specification and that the voltage is within the specification. Product damage or malfunction can result. 2) To maintain product performance, the power supply should be UL Class 2 certified by National Electric Code (NEC) or evaluated as a limited power source according to UL60950.
  • Page 9 Maintenance / Check Warning 1) Perform maintenance regularly and clean the emitters. · Check regularly that the product is not operating with undetected failures. · The maintenance must be carried out by an operator who has sufficient knowledge and experience. ·...
  • Page 10: System Construction

    1. System construction · IZT44 series consists of the bar (ion generator) and controller with High voltage power supply. It is necessary to combine each equipment. Table2. IZT44 Table of combination Controller with High voltage Series Ion generator (Bar) power supply module...
  • Page 11: Procedures To Operation

    2. Procedures to Operation Start. Installation of ionizer. Refer to “3-1. Installation” Wiring of ionizer. Refer to “3-2. Electrical Connection” Turn on power supply. Ion generation frequency setting. Refer to “4-3. Controller Setting” Adjustment offset voltage. Refer to “4-3. Controller Setting” Completed.
  • Page 12: Installation And Electrical Connection

    3. Installation and Electrical connection · The performance of the product varies depending on the surrounding installation and operating conditions. It is recommended to investigate in advance any processes and parts where static electricity disturbances occur. Verify that the required conditions have been met in order to effectively remove static electricity before installation.
  • Page 13: Installing The Controller

    3-1-3. Installing the controller · The controller with high-voltage power supply can be installed with screws or on a DIN rail using DIN rail mounting bracket. · Fixed part thickness 1.5mm. · Recommended mounting screw is M4x6 (The screws should be prepared by the user.) ·...
  • Page 14: Routing Of Cables

    3-1-4. Routing of cables · Do not apply excess stress to the mounting part of the connector. · When the cable is bent, maintain the minimum bend radius. Minimum bending radius Power supply cable : 40mm High voltage cable: 30mm 1) Power supply cable ·...
  • Page 15 Tightening torque: 0.19 to 0.21 Nm Holding position M4 screw IZT40-E1 High voltage cable holder (straight) High voltage cable Installation example 1 M4 screw IZT40-E2 Holding position High voltage cable holder High voltage cable (elbow) Installation example 2 M4 screw IZT40-E2 Holding position High voltage...
  • Page 16: Bar Branch Wiring

    3-1-5. Bar branch wiring · By using branch cables, two bars can be connected to one controller. · When using this product, please select the following combination. ・Branch cable: IZT44-A001 ・Bar (without High voltage cable): IZTB44-□-N 2pics. Assembly procedure (1) Insert the branch cable into each bar. Branch cable (2) Fasten with clip and screw.
  • Page 17: Electrical Connection

    3-2. Electrical connection · Wire power cables according to the wiring diagram and table. · Do not apply excess stress to the mounting part of the controller connector. · When the power supply cable is bent, maintain the minimum bend radius. Minimum bend radius: 40 mm ·...
  • Page 18: Connecting Of The Ac Adapter

    3-2-3. Connecting of the AC adapter · Perform F.G. wiring with the ground terminal (F.G.) of the AC cord when AC adapter is used. If the AC cord is plugged in, plug it into a grounded outlets with less than 100Ω. Use an AC cord with ground terminal, if it is prepared by the user.
  • Page 19: Timing Chart

    3-4. Timing chart 1)During normal operation Normal operation Display Status Power Power Power Power supply - +24VDC Output check - (CHECK button) Error signal - (Normally ON) Power display Static neutral- ization (green) Incorrect high ION/HV voltage (red) Output check (orange) Generate Ion generation status...
  • Page 20: Setting

    4. Setting 4-1. Name of Parts Table4. Name of controller IZTC44 parts Name Indication Type Description ON during normal operation. Power supply LED (Green) Flashes in case of abnormality. Lights up green during static neutralization, lights up Static neutralization / ION/HV (Green/Red red or blinks red in case of abnormality.
  • Page 21: Operation Modes

    4-2. Operation modes · There are two operation modes for this product: AC mode and DC mode (operation continuously emitting either positive or negative ion). 1)AC mode · Ions of different polarity are generated alternately according to the frequency set by the frequency set switch. ·...
  • Page 22: Alarm Function

    4-4. Alarm function · When a problem occurs, an output signal or LED notification is generated. Display Table6. Alarm list Alarm name Operation Description How to return to work after alarm PWR ION/HV after a problem is solved Abnormality of the Stop Green When the connected power supply...
  • Page 23: Performance

    5. Performance · Performance data shown in this chapter is based on an electrified plate (dimensions: 150 x 150 mm, electrostatic capacity: 20pF) defined by ANSI standard (ANSI/ESD STM3.1-2015). Use this data as a guideline for selection, as the performance data may vary depending on the material and size of the workpiece. (1) Installation distance and Discharge time Ion generation frequency:30Hz Installation distance mm...
  • Page 24: How To Order

    6. How to Order 6-1. Product number of multiples. · The product number consists of the controller, high voltage power supply module and bar (1 of each). · When multiple high voltage power supply modules and bars are added to one IZT45 controller, choose the equipment according to the product number for a single unit.
  • Page 25: Product Number For Single Unit. (For Individual Parts)

    6-2. Product number for single unit. (for individual Parts) IZTB ① ② ③ ① Bar length ③ Bar bracket ② High voltage cable length Symbol For bar Symbol Length(m) Bar length Symbol (mm) None Included *The number of included brackets differs depending None on the bar length.(Refer to the table below.) * The number of included high voltage cable...
  • Page 26: Accessories (For Individual Parts)

    6-3. Accessories (for individual Parts) Power supply cable CP 3 For IZT44 For IZT45 | ① Power supply cable length CP 3 Symbol Length(m) Socket Socket ① A-coded A-coded (Normal key) (Normal key) Bracket for bar ① Bar bracket Symbol Type End bracket ①...
  • Page 27: Accessories Sold Separately

    6-4. Accessories Sold separately AC adapter CG 1 | AC adapter CG 1 AC cord For IZT45 For IZT44 ① ① AC cord Symbol Type With AC cord Socket Socket Without AC cord A-coded A-coded (Normal key) (Normal key) Branch cable Separate cable A002 ①...
  • Page 28: Outline Dimensions

    7. Outline Dimensions Ionizer IZT44 Bar length L1 High-voltage cable length L2 Model L1(mm) Model L2(mm) IZT □ -20 IZT □ - □ -1 1000 IZT □ -26 IZT □ - □ -2 2000 IZT □ -32 IZT □ - □ -3 3000 IZT □...
  • Page 29 End bracket Intermediate bracket End bracket Intermediate bracket Branch cable / IZT44-A001 High voltage cable holder (Straight) High voltage cable holder (Elbow) Recommended: Cross-holed pan head screws M4x5 Recommended: Cross-holed pan head screws M4 x 8 29...
  • Page 30 When a DIN rail mounting bracket is used (IZT44-B1) When a power supply cable is inserted. AC adapter (with AC cord) / IZT44-CG1 1800 98.5 1500 AC adapter AC cord AC adapter (without AC cord) / IZT44-CG2 Inlet IEC60320-C6 Input voltage AC100V to 240V, 50/ 60Hz Output current 1.9A...
  • Page 31: Specification

    8. Specification Ionizer model IZT44 IZT45 Ion generation method Corona discharge type Method of applying voltage Pulse AC、DC Note3) Applied voltage ±7,000V Current consumption 0.5A or less 0.6A or less (+0.5A or less per ionizer when connected) Power supply voltage DC24V±10% (AC100-240V:AC adapter.
  • Page 32: Interchangeability

    9. Interchangeability · IZT44/45 can be used in combination with the following existing products. (Individual order) Controller Ion generation unit High voltage power supply module Controller High voltage power supply module IZTC40 IZTC41 IZTC41-L IZTC44 IZTC45 IZTP40 IZTP41 IZTP43 IZTP41-L IZTP43-L IZTB40 〇...
  • Page 33: Troubleshooting

    10. Troubleshooting 33...
  • Page 34: Maintenance

    11. Maintenance Warning Warning · A high voltage generating circuit is mounted onto this product. · Verify that the power supply is OFF when performing maintenance. · Never disassemble or modify the product, as this can cause loss of product functionality and a risk of electric shock and earth leakage.
  • Page 35 Bar Replacement · If ionization is still not possible after cleaning the emitter, the emitter may be worn or damaged. If this is the case, replace the bar according to the following procedure. (1) Raise the lever on the end bracket. (2) Slide the bar out.
  • Page 36 Revision history Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © SMC Corporation All Rights Reserved 36...

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