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SMC Networks IZS31 Series User Manual

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3 types of the sensors
are available.
• Autobalance sensor [High-precision type]
Adjusts offset voltage near the workpiece
to reduce any disturbance interference!
• Autobalance sensor [Body-mounting type]
Controlled offset voltage by sensor
Controlled offset voltage by sensor
Ionizer
IZS31
Series
• Rapid neutralization of static electricity
by a feedback sensor:
Conditions / Discharge time from 1000 V to 100 V
Installation distance: 200 mm (Tungsten emitter with air purge)
Continuously emits ions in accordance with the
polarity applied onto a workpiece.
20
15
10
5
<Conditions> Static neutralization features are based on the data using the
charged plate (size: 150 mm x 150 mm, capacitance: 20 pF) as defined in the
U.S. ANSI standards (ANSI/ESD, STM3. 1-2015). Use this as a guideline
purpose only for model selection because the value varies depending on the
material and/or size of a subject.
According to the establishment of the JIS Glossary of Terms, the applicable terms
were changed to JIS terms. Refer to the JIS C 61340-4-7 for more details.
0.3
Discharged object: Charged plate
(150 mm x 150 mm, capacitance 20 pF)
Supply pressure: 0.1 MPa (7 L/min (ANR) per nozzle)
Installation height of sensor: 10 mm
Without sensor
With sensor
0
500
1000
Distance (mm)
RoHS
seconds
1500
2000
631
B

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Summary of Contents for SMC Networks IZS31 Series

  • Page 1 Ionizer IZS31 Series 3 types of the sensors  RoHS are available. • Autobalance sensor [High-precision type] • Rapid neutralization of static electricity Adjusts offset voltage near the workpiece by a feedback sensor: seconds to reduce any disturbance interference! Conditions / Discharge time from 1000 V to 100 V Discharged object: Charged plate (150 mm x 150 mm, capacitance 20 pF) Installation distance: 200 mm (Tungsten emitter with air purge)
  • Page 2 Feedback sensor/ Rapid neutralization of static electricity Feedback sensor Detects the polarity of a discharged object and measures the charged voltage. Rapid neutralization of static electricity by a feedback sensor • The discharge speed has been increased by reading the workpiece’s electrostatic potential by the feedback sensor and continuously emitting ions with a reverse polarity.
  • Page 3 Autobalance sensor/ Reduction of adjustment and maintenance labor Autobalance sensor Measures the nearest offset voltage. Autobalance sensor [High-precision type] • The offset voltage near the workpiece is The mode can be selected from “ Manual Run ” mode accurately adjusted. which performs adjustment only when connected, •...
  • Page 4 Emitter cartridge variations High speed static neutralization cartridge, focusing on discharge time and energy saving • [High speed static neutralization cartridge] High-efficiency nozzle design improves Air supply discharge speed with low air consumption. Reducing discharge time by high-speed air purge Low maintenance cartridge, focusing on offset voltage and reducing maintenance labor [Low maintenance cartridge]...
  • Page 5 Applicable to workpiece moving This reduces the range of surface potential fluctuations for short installation distances at high speed after static neutralization. • Switching over frequency: Max. Note) The range of surface potential fluctuations varies depending on the object’s material, etc. High Ions are discharged at high density at Frequency:...
  • Page 6 Made to Order Ionizer/Series IZS31 Symbol Contents Specifications Non-standard bar length 460, 540, 700, 860, 940, 1020, 1180, 1340, 1420, 1580, 1660, 1740, 1820, 1980, 2060, 2140, 2220 Model with 80 mm-pitch emitter cartridges Model with security cover The main unit is shipped fitted with a security cover available as an option. This model comes fitted with emitter cartridges arranged at a 40 mm-pitch.
  • Page 7 Application Examples Neutralizing static electricity on PET bottles Neutralizing static electricity on PET bottles Neutralizing static electricity on a film Neutralizing static electricity on a film • Trip-resistance during conveying • Prevents adhesion of dust. • Prevents adhesion of dust. •...
  • Page 8 IZS31 Series Technical Data 1 Note) Static neutralization features are based on the data using the charged plate (size: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards (ANSI/ESD, STM3. 1-2015). For “Sensing DC” mode, the installation height of the sensor is 10 mm. Use Static Neutralization Characteristics this as a guideline purpose only for model selection because the value varies depending on the material and/or size of a subject.
  • Page 9 Technical Data Low maintenance cartridge Caution Be sure to perform air purge when using a low- maintenance electrode cartridge. Without air purge, low-maintenance effect will decrease. Air purge: Yes Air purge: Yes Supply pressure: 0.05 MPa (3.5 L/min (ANR) per nozzle) Supply pressure: 0.1 MPa (7 L/min (ANR) per nozzle) 60 Hz 1 Hz...
  • Page 10 IZS31 Series Technical Data 2 Note) Static neutralization features are based on the data using the charged plate (size: 150 mm x 150 mm, ca- pacitance: 20 pF) as defined in the U.S. ANSI standards (ANSI/ESD, STM3. 1-2015). Use this as a guideline Static Neutralization Characteristics purpose only for model selection because the value varies depending on the material and/or size of a subject.
  • Page 11 IZS31 Series Technical Data 3 Static Neutralization Characteristics 4) Flow rate — Pressure characteristics Flow rate (L/min (ANR)) How to measure Air supply measurement Pressure measurement Tube O.D. 4 mm, I.D. 2.5 mm: Length 10 mm Tube O.D. 4 mm, I.D. 2.5 mm: Length 10 mm Union tee Union tee Union tee...
  • Page 12 RoHS Ionizer IZS31 Series How to Order IZS31 Ionizer Made to Order Bar type Refer to the below table. Bar length Sensor Emitter cartridge type/Emitter material Bar length Symbol Without sensor ∗ 300 mm Autobalance sensor [Body-mounting type] Symbol Emitter cartridge type Emitter material 380 mm Tungsten...
  • Page 13 IZS31 Series Ionizer Accessories Feedback sensor Autobalance sensor Autobalance sensor [High-precision type] [Body-mounting type] IZS31-DF IZS31-DG IZS31-DE · Connection cable A/B (1 pc. each) · Sensor bracket (1 pc.) Accessories · Hexagon socket head cap screw for sensor bracket (2 pcs.) Power supply cable Connection cable A/B for High speed static...
  • Page 14 IZS31 Series Options Security cover IZS31 E 3 Number of fixed emitter cartridges IZS31-E3 IZS31-E4 IZS31-E5 Number of required security covers Mounted part of emitter cartridge (n pcs.) Number of required security covers Bar length (mm) IZS31-E3 IZS31-E3 IZS31-E4 IZS31-E5 —...
  • Page 15 IZS31 Series Ionizer Specifications IZS31- IZS31-P ( Ionizer model (NPN specification) PNP specification) Ion generation method Corona discharge type Method of applying voltage Sensing DC, Pulse DC, DC ±7000 V Electricity discharge output Within ±30 V (Stainless steel emitter: Within ±100 V) Offset voltage Note 1) Fluid...
  • Page 16 IZS31 Series Functions 1. Run mode There are 3 different run modes (Sensing DC mode/Pulse DC mode/DC mode) for the IZS31, which can be selected based on the application and operating condition. (1) Sensing DC mode The discharge time is reduced by detecting the workpiece’s charge condition with a feedback sensor which feeds the data back to the ionizer and causes ions with the polarity best suited for static neutralization to emit.
  • Page 17: Table Of Contents

    IZS31 Series Ionizer Functions 2. Maintenance detection When a maintenance detection signal is input, the ionizer detects any deterioration that may interfere with the emitters’ capability to neutralize static electricity. If the emitters need to be cleaned due to such deterioration, the maintenance detection indicator LED comes on and a maintenance detection signal turns ON.
  • Page 18 IZS31 Series Model Selection and Settings 1/Sensing DC Mode 1. Sensing DC mode (Refer to page 652 when using the ionizer in the pulse DC mode, or refer to page 656 when using it in the DC mode.) 1) Bar length selection ·...
  • Page 19 IZS31 Series Ionizer Model Selection and Settings 1/Sensing DC Mode 6) Wiring of power supply cable · Connect the dedicated power supply cable. · Refer to the dimensions of the power supply cable/IZS31-CP on page 662 for the cable specifications. Power supply 24 VDC Connection with ionizer driving power supply...
  • Page 20: Functions

    IZS31 Series Model Selection and Settings 1/Sensing DC Mode 8) LED indicators POWER LED···Indicates the state of power supply input and sensor connection. Function Illuminates when power is supplied. (Dark green) MAIN (Flashes when the power supply is irregular.) POWER SNSR Illuminates when the feedback sensor is connected.
  • Page 21: Maintenance Detection

    IZS31 Series Ionizer Model Selection and Settings 1/Sensing DC Mode 9) Alarm Alarm item Description Corrective actions Gives notification of the occurrence of an abnormal Turn OFF the power supply, solve the problem, then current, such as a short circuit of the emitter. The High-voltage error turn the power supply on again.
  • Page 22 IZS31 Series Model Selection and Settings 2/Pulse DC Mode 2. Pulse DC mode 1) Bar length selection · Select the appropriate length suited for a work size by referring to “Static Neutralization Characteristics” and “Static Neutralization Range”, etc. 2) Ionizer installation ·...
  • Page 23 IZS31 Series Ionizer Model Selection and Settings 2/Pulse DC Mode Balance adjustment trimmer When a sensor is not used. When an autobalance sensor is not used, set the switch to AUTO. Then, adjust the offset voltage manually using the balance adjustment trimmer on the body.
  • Page 24 IZS31 Series Model Selection and Settings 2/Pulse DC Mode 8) Air piping · For single-side piping, block the unused port with the M-5P plug supplied with the ionizer. 9) LED indicators POWER LED···Indicates the state of power input and sensor connection. Function Illuminates when power is supplied.
  • Page 25 IZS31 Series Ionizer Model Selection and Settings 2/Pulse DC Mode 10) Alarm Alarm item Description Corrective actions Gives notification of the occurrence of an abnormal current, such as Turn OFF the power supply, solve the problem, then High-voltage a short circuit of the emitter. The ionizer stops ion emission, turns on turn the power supply on again.
  • Page 26 IZS31 Series Model Selection and Settings 3/DC Mode 3. DC mode 1) Bar length selection · Select the appropriate length suited for a work size by referring to “Static Neutralization Characteristics” and “Static Neutralization Range”, etc. 2) Ionizer installation · Install the ionizer within 50 to 2000 mm of the object requiring static neutralization. Although the ionizer can also be used at other distances, it may fail to operate normally depending on the conditions of use.
  • Page 27 IZS31 Series Ionizer Model Selection and Settings 3/DC Mode 6) LED indicators POWER LED···Indicates the state of power input and sensor connection. Function Illuminates when power is supplied. (Dark green) MAIN (Flashes when the power supply is irregular.) POWER SNSR Light OFF ION LED···Indicates the polarity of ions being emitted.
  • Page 28 IZS31 Series Circuit of Power Supply Cable Connection (1) When a sensor is not used./When a feedback sensor or autobalance sensor [high-precision type] is used. NPN output Ionizer Brown: DC1 (+) +24 V: Ionizer driving power supply Blue: DC1 (–) 0 V: 24 VDC ±10% Input/Output signal circuit Red: DC2 (+)
  • Page 29 IZS31 Series Ionizer Circuit of Power Supply Cable Connection (2) When an autobalance sensor [body-mounting type] is used. NPN output Autobalance sensor [Body-mounting type] Ionizer Red: DC2 (+) +24 V: DC power supply Black: DC2 (–) 0 V: 24 VDC ±10% Blue: DC1 (–) Input/Output signal circuit +24 V...
  • Page 30: Maintenance Level Selection Switch

    IZS31 Series Dimensions Ionizer/IZS31- KJH04-M5-X34 19 14 Maintenance detection level Emitter cartridge Balance adjustment Frequency selection switch trimmer selection switch 4 x M4 x 0.7 depth 5 (For mounting, opposite side: Same) Bar length (mm) Fitting M-5P-X112 300, 380, 620, 780 1100, 1260, 1500, KJH04-M5-X34 Note)
  • Page 31 IZS31 Series Ionizer Dimensions End bracket/IZS31-BE When mounted (33) outside in Ionizer Hexagon socket head cap screw M4 x 6 (Accessory) Ionizer full length ( (31) Angle adjustable (±90°) Angle adjustment range is ±45°. Horizontal Downward mounting mounting Center bracket/IZS31-BM M5 screw for mounting Ionizer Angle adjustable...
  • Page 32 IZS31 Series Dimensions Feedback sensor/IZS31-DF 2 x ø3.4 2 x ø3.4 Head part Amplifier part 1500 3500 87.5 50.5 Detection hole Autobalance sensor [High-precision type]/IZS31-DG 2 x ø3.4 Head part Amplifier part 2 x ø3.4 1500 3500 Detection part 2 x ø6.6 depth of counterbore, depth 5.7 (Height of screw bearing surface: 8.8) Power supply cable/IZS31-CP Semi-stripped...
  • Page 33 IZS31 Series Ionizer Dimensions IZS31-DE Autobalance sensor [Body-mounting type]/ When mounting on the ionizer Autobalance sensor IZS31-DE Hexagon socket head cap screw M3 x 12 12P modular connector Included with IZS31-BL (for power supply) 2 x ø3.4 Connection cable B (6P) IZS31-CR (Included with IZS31-DE) Balance adjustment trimmer Connection cable A (12P)
  • Page 34 IZS31 Series M a d e t Made to Order 1 O r d e r Please contact SMC for detailed dimensions, specifications, and lead times. Symbol Non-standard bar length (80 mm-pitch) ∗Refer to “How to Order” on page 642. KJH04-M5-X34 4 x M4 x 0.7 depth 5 (For mounting,...
  • Page 35 IZS31 Series M a d e t Made to Order 2 O r d e r Please contact SMC for detailed dimensions, specifications, and lead times. Symbol Model with 40 mm-pitch emitter cartridges Install the emitter cartridges at a 40 mm-pitch. KJH04-M5-X34 Maintenance detection level selection switch (Standard: 80 mm-pitch)
  • Page 36 IZS31 Series M a d e t Made to Order 3 O r d e r Please contact SMC for detailed dimensions, specifications, and lead times. Symbol High-voltage/control unit detachable short type X210 A short type ionizer (full length of 180 mm and 220 mm) can be installed in a small space. The high-voltage unit (ionizing unit) and control unit are detachable from each other.
  • Page 37 IZS31 Series M a d e t Made to Order 4 O r d e r Please contact SMC for detailed dimensions, specifications, and lead times. Symbol High-voltage/control unit detachable short type with 40 mm-pitch electrode cartridges X211 A short type ionizer (full length of 180 mm and 220 mm) can be installed in a small space. The high-voltage unit (ionizing unit) and control unit are detachable from each other.
  • Page 38 IZS31 Series Ionizers Precautions 1 Be sure to read this before handling. Selection Mounting Warning Warning 1. This product is intended to be used with general 3. Do not use this product in an area where noise factory automation (FA) equipment. (electric magnetic field or surge voltage, etc.) are generated.
  • Page 39 IZS31 Series Ionizers Precautions 2 Be sure to read this before handling. Mounting Wiring/Piping Caution Warning 1. Install the ionizer away from a wall as illustrated 2. Be sure to perform wiring with a ground resistance of 100 Ω or less in order to maintain product performance. below.
  • Page 40 IZS31 Series Ionizers Precautions 3 Be sure to read this before handling. Operating Environment/Storage Environment Maintenance Warning Warning 1. Observe the fluid temperature and ambient 1. Periodically (every two weeks or so) inspect temperature range. the ionizer and clean the emitters. Fluid and ambient temperature ranges are 0 to 50°C for the Conduct a regular maintenance to see if the product is run ionizer, feedback sensor and autobalance sensor.
  • Page 41 Related Products SMC can provide all the equipment required to supply air to the ionizer. Consider the equipment below not only for providing an “opportunity to decrease maintenance” and “preventing damage” but also for an “energy-saving countermeasure”. Recommended pneumatic circuit diagram Air Dryer/ Air Filter/ Mist Separator/...