Contents Safety Instructions ..................................3 1. How to Order ..................................11 1-1. System construction ..............................11 1-2. How to Order ................................... 14 1-2-1. Product number for single unit (to order separately) ....................15 1-2-2. Made to Order ................................16 1-2-3. Accessories (ordered separately) ..........................17 1-2-4.
Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) and other safety regulations.
Page 4
Safety Instructions Caution 1. The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
Page 5
Selection Warning 1) This product is intended for use in general factory automation equipment. · If considering using the product for other applications (especially those indicated in (4) on page 3), please consult SMC beforehand. 2) Use within the specified voltage and temperature range. ·...
Page 6
4) Mount to the flat surface and do not apply impact load or excessive external force. · Mounting on an uneven surface will apply excessive force to the housing and bracket, which may lead to damage or failure. · Do not drop or apply excessive shock. Otherwise, damage or an accident may occur. 5) Install the product so that the bar does not have an excessive deflection.
Page 7
10) Be sure to remove power supply and air supply to the controller, high voltage power supply module and bar before starting the product installation. · If installation or adjustment is performed being supplied with power or air, electric shock, failure or injury can result.
Page 8
Wiring and Piping Wiring and Piping Warning 1) Before wiring, ensure that the power supply capacity meets the specification and that the voltage is within the specification. Product damage or malfunction can result. 2) To maintain product performance, the power supply should be UL Class 2 certified by National Electric Code (NEC) or evaluated as a limited power source according to UL60950.
Page 9
4) Do not use air containing mist and/or dust. · Air containing mist and/or dust may cause performance deterioration, and reduce the maintenance cycle. · Install a dryer (IDF series), air filter (AF/AFF series), and/or mist separator (AFM/AM series) to obtain clean compressed air (air quality of Class 2.4.3, 2.5.3, 2.6.3 or higher according to ISO 8573-1: 2010 (JIS B8392-1:2012) is recommended for operation.
Page 10
Handling Caution 1) Do not apply excessive external force or shock (100m/s2 or more) to the product · Even if the there are no problems with the appearance of the controller, high voltage power supply module or bar, the damage of the internal components may cause malfunction. 2) When the bar length exceeds 820mm, hold the both ends and the middle of the bar so that moment load is not applied.
1. How to Order 1-1. System construction · IZT4□ series consists of the bar (ion generator), high voltage power supply module, and controller. It is necessary to combine each equipment. · Refer to IZT4□ Table of combination below for combining equipment. Combinations other than those in the Table are not possible.
Page 12
Direct connection Example of connecting IZTC40, Example of connecting IZTC41, Example of connecting IZTC41, IZTP40 and IZTB40 (IZT40) IZTP42 and IZTB42 (IZT42) IZTP41 and Example of connecting IZTC41, IZTP41 Example of connecting IZTC40, IZTP40 and IZTB40 (4pcs.) and IZTB40 (4pcs.) Example of connecting IZTC41, IZTP42 and IZTB42 (4pcs.) 12...
Page 13
Separate connection Example of connecting IZTC40, Example of connecting IZTC41, Example of connecting IZTC41, IZTP40 and IZTB40 (IZT40) IZTP42 and IZTB42 (IZT42) IZTP41 andIZTB40 (IZT41) Example of connecting IZTC40, IZTP40 and IZTB40 (4pcs.) Example of connecting IZTC41, IZTP41 and IZTB40 (4pcs.) Example of connecting IZTC41, IZTP42 and IZTB42 (4pcs.) 13...
1-2. How to Order · The product number consists of the controller, high voltage power supply module and bar (1 of each). · When multiple high voltage power supply modules and bars are added to one controller, choose the equipment according to the product number for a single unit. Bar + High voltage power supply module + Controller 34 D 6H R...
1-2-1. Product number for single unit (to order separately) Table for combination Bar / IZTB High voltage power supply module / IZTP Controller / IZTC ● ● ● IZT40 ● ● ● IZT41 ● ● ● IZT42 IZTB 16 D 6H R Model One-touch Fitting...
1-2-2. Made to Order Symbol Description Specifications Manufacturable bar length (Symbol) : 10+6×n (n is an integer from 1 to 39) -X10 Non-standard bar length (Use standard product when n is 1, 2, 4, 5, 6, 8, 9, 12, 17, 20, 25, 30, 37) Bar + High voltage power supply module + Controller 6H R 6H R...
1-2-3. Accessories (ordered separately) Emitter Cartridge (Common for IZT40,IZT41,IZT42) IZT40 - N D ● Emitter Cartridge Type/ Materials Symbol Type Material High speed static Tungsten neutralization cartridge Silicon Energy saving static Tungsten neutralization cartridge Silicon IZS40 - N V Cartridge color Emitter material White Tungsten...
DIN rail mounting bracket for controller and high voltage power supply module (Common for IZT40, IZT41, IZT42) IZT40 - B 1 ● DIN rail mounting bracket Symbol Type For controller High voltage power supply module for IZT40/IZT41 High voltage power supply module for IZT42 IZT40-B1 IZT40-B2 IZT40-B3...
Page 19
Drop prevention cover (Common for IZT40, IZT41,IZT42) IZS40 - E 2 ● No. of emitter cartridge to be fixed Symbol Type For 2pcs. For 3pcs. Image of the cover mounted IZS40-E5 For 4pcs. to the unit Drop prevention cover 5pcs. For 5pcs.
2. Procedures to Operation 2-1. Flow chart to operation Start Refer to 3-1. Installation of Ionizer for details. Installation of ionizer body Wiring of ionizer Refer to 3-2.Wiring. Refer to 3-1. Installation of Ionizer for details. Air purge Piping of ionizer Caution: Do not adjust the flow using the restrictor.
3. Installation and wiring · The performance of the product varies depending on the surrounding installation and operating conditions. It is recommended to investigate in advance any processes and parts where static electricity disturbances occur. Verify that the required conditions have been met in order to effectively remove static electricity before installation.
Table7. Recommended piping port size High speed static neutralization Energy saving static neutralization Energy saving high-efficiency cartridge cartridge cartridge Bar length [mm] Bar length [mm] Bar length [mm] One-touch One-touch One-touch fitting single end Double ends fitting single end Double ends fitting single end Double ends...
IZT40-BM1 2) Intermediate bracket (for bar lengths of 820mm or more) Intermediate bracket 1 · Match the groove of the bar and protrusion of the intermediate bracket, and slide the bracket from the end of the bar. · Intermediate brackets should be mounted at the same intervals. IZT40-BM2 Intermediate bracket 2 3) Installation of the bar...
Page 24
1)Direct connection · Fix the controller and high voltage power supply module using cross recessed round head screw (M4x30). Tightening Torque: 0.22 to 0.24Nm Dust cover (Included) M4 screw (Included) IZTC40, IZTC41 Controller (Figure shows IZTC41) IZTP40, IZTP41, IZTP42 High voltage power supply module (Figure shows IZTP41) 2)Separate connection ·...
3)Connecting multiple units. · Up to 4 controllers and high voltage power supply modules can be connected together. · Controller IZTC40 can be connected to IZTP40 only. · Controller IZTC41 can be connected when IZTP41 and IZTP42 are used together, but IZTP40 cannot be connected.
Page 26
Ⅱ. When the controller and high voltage power supply module are connected separately B : M4 thread · Mount the spacers to the high voltage power supply module. B : M4 thread Refer to 3-1-6. Connect the controller and high voltage power supply Module.
Page 27
c.Install to the DIN rail. · After installing the DIN rail mounting bracket, fix the controller and high voltage power supply module to the DIN rail using M4 screws. Tightening Torque: 1.30 to 1.50 Nm Fix with M4 screws Holding screw E : Remove the fixing bracket.
Page 28
Ⅲ. When the high voltage power supply module is added directly a. Removal of the fixing bracket · Remove the fixing bracket from the DIN rail mounting bracket at the adjoining faces indicated at location E. E. Remove the fixing bracket b.
Page 29
d. Install to DIN rail · Mount them on to the DIN rail and connect the additional high voltage power supply module D-sub connector. High voltage power supply High voltage power supply module module to be added to be added D-sub connector e.
3-1-8. Routing of cables Controller · Do not apply excess stress to the mounting part of the connector. · When the cable is bent, maintain the minimum bend radius. Minimum bending radius: Power supply cable: 40 mm Separate cable: 40 mm High voltage cable: 30 mm ※...
Page 31
3)High voltage cable Ⅰ. High voltage cable connection · Connect the high voltage cable at the bar end to the high voltage power supply module. · When connecting and disconnecting the high voltage cable, hold the plugs together with the plug bodies, and insert or pull out straight.
Page 32
b. High voltage cable holder (elbow) · Use the cable holder when bending the high voltage cable through 90 degree. · Use 2 holders when installing high voltage cable for the IZT42. · Use cross recessed round head screws (M4) for fixing the high voltage cable holder. ·...
3-2. Wiring · Wire power cables according to the connection circuit and wiring chart. 3-2-1. Ground the ground terminal · Make sure to ground the ground terminal (F.G.) with a ground resistance of 100Ω or less. · The ground terminal (F.G.) is used as a reference electric potential for static neutralization. If the F.G. cable is not grounded, an optimal offset voltage (ion balance) cannot be obtained, and it may damage the ionizer and power supply.
Page 34
2)wiring of IZTC41 Table10. Wiring Cable Signal name Signal direction Description color Brown DC(+) Connect power supply to operate the Ionizer. Blue DC (-) Make sure to ground with a resistance of 100Ω or less to use it Green F.G. as a reference electric potential for Ionizer.
PNP type Controller / IZTC (IZTC41-P) Shield Green F.G. +24V Be sure to ground. Brown (2cables) DC(+) +24 VDC +24V +24V DC/DC Blue (2 cables) DC(-) Power Power supply - supply 24VDC F.G. Be sure to ground. OUTPUT INPUT Pink Ion generation stop Gray Ion generation stop Yellow Ion generation stop Purple Ion generation stop...
3-3. Timing chart 3-3-1. IZT40 1)During operation Operation Ion generation Ion generation Ion generation stop input. stop input. stop release. Note 2) Operation Operation Operation Display Status Note 1) button input. button input. button input. ▲+▼ button ▲+▼ button Power Power Power Power...
Page 37
2)Changing the setting mode Changing the setting mode Channel selection mode Frequency set mode ↓ ↓ Frequency set mode Offset voltage adjustment mode Ion generation Adjustment of the Ion generation Ion generation Ion generation Display Status Frequency selection. stop input. of f set voltage.
Page 38
3)When error occurs CPU failure CPU failure (controller) Power supply failure Incorrect high voltage Communication error (High voltage power supply module) Error code: E0 Error code: E1 Error code: E3 Error code: E4 Error code: E2 Display Status Note 12) Note 12) Note 12) Note 12)
3-3-2. IZT41、IZT42 1)During operation Operation Ion generation Ion generation stop input. stop release. Operation Operation Ion generation stop input. Display Status button input. button input. External input signal. ▲+▼ button Power Power Power S button Press and hold Note 22) Note 23) ―...
Page 40
2)Changing to the setting mode Changing the setting mode Channel selection mode Frequency set mode ↓ ↓ Frequency set mode Offset voltage adjustment mode Ion generation Ion generation Adjustment of the Ion generation Ion generation Display Status Frequency selection. stop input. of f set voltage.
Page 41
Changing the setting mode Balance control selection mode Maintenance detection level selection mode ↓ ↓ Maintenance detection level selection mode Channel selection mode Ion generation Ion generation Ion generation Ion generation Display Status Maintenance stop input. CH selection. stop input. stop release.
Page 42
3)Error, and maintenance warning CPU failure CPU failure Power supply failure (High voltage power supply Incorrect high voltage Communication error Fan motor failure (controller) module) Error code:E1 Error code:E3 Error code:E4 Error code:E5 Error code:E0 Error code:E2 Display Status Note 36) Note 36) Note 36) Note 36)
4. Function 4-1. Name of Parts 4-1-1. Controller 1)IZTC40 Table11. Name of parts Panel Name Type Description indication High voltage power supply module connected to the controller is ON (green). 1 CH display CH (Green) Flashes (green) when selecting frequency or adjusting the offset voltage. Green LED is ON during operation.
Page 44
2)IZTC41 Table12. Name of parts Panel Name Type Description indication LED of high voltage power supply module connected to the controller is ON (green), LED flashes (green) during frequency selection, offset voltage adjustment, 1 CH display CH□ (Green) balance control selection, maintenance detection level selection, Turned off when the high voltage power supply module is not connected.
4-1-2. High voltage power supply module 1)IZTP40、IZTP41 Table13. Name of parts Panel Name Type Description indication CH number set switch Rotary switch High voltage power supply module CH number setting. High voltage cable connector Connector Connect with the high voltage cable of the bar IZTB40 High voltage power supply D-sub connector Connect high voltage power supply module or separate cable.
4-2. Operation modes · The product has 3 operation modes. AC mode, dual AC mode and DC mode. · The operation modes available varies depending on the model. Ionizer operation modes AC mode IZT40, IZT41 DC mode (Either positive ions or negative ions are continuously discharged during operation) IZT42 Dual AC mode...
4-3. High voltage power supply module CH number setting · When multiple high voltage power supply modules are connected to one controller, the CH number must be set for each high voltage power supply module to identify the information and set time. ·...
4-4. Controller setting 4-4-1. Operation overview 1) Setting IZT40 (Default condition) Frequency setting : 30Hz Key lock : OFF Immediately after power is supplied [Channel selection mode] Select the CH number for setting and display. When multiple bars (high voltage power supply modules) are connected, switch the CH for setting and display.
2) Setting IZT41 and IZT42 (Default condition) Frequency setting : 30Hz Key lock : OFF Built-in sensor : ON Maintenance detection level : MIDDLE Power is supplied. [Channel selection mode] Select the CH number for setting and display. When multiple high voltage power supply modules are connected, switch the CH for setting and display.
Page 50
4-4-2. Channel selection mode Applicable models: IZT40, IZT41, IZT42 · When power is supplied to the controller, the CH LED (green) of the connected bar (high voltage power supply module) turns on or flashes. A flashing CH LED indicates the selected CH. The LED for frequency, ION BALANCE and SNSR display the information of the selected CH.
Page 51
4-4-3. Frequency set mode Applicable models: IZT40, IZT41, IZT42 · Set the ion generation frequency of the bar (high voltage power supply module) selected by "Channel selection mode”. [Ion generating frequency setting] · Select the CH in the selection mode and press the S button once.
Page 52
4-4-4. Offset voltage adjustment mode Applicable models: IZT40, IZT41, IZT42 · Offset voltage is adjusted before shipment. However, readjustment of the offset voltage is possible where it is required depending on the installation environment. (The same applies when the ionizer is moved and installed in a different location.) ·...
Page 53
· The selected bar (high voltage power supply module) moves on to the ion generation stop mode by pressing ▼ and ▲ button simultaneously for 2 s or longer and stops ion generation. To release, press the S button once or turn the power off and on again. Refer to [ 4-4-8. ion generation stop mode]. ※Caution If the mode is changed to ion generation stop mode during offset voltage adjustment or the power supply is turned off, the change to the setting will not be stored.
4-4-6. Maintenance detection level selection mode Applicable models: IZT41, IZT42 · If the ionizer is used for an extended period of time, contamination such as dust will stick to the emitters, reducing the static neutralization performance. · It is recommended to clean the emitters when the maintenance alarm is generated. ·...
4-4-7. Key-lock setting mode Applicable models: IZT40, IZT41, IZT42 · This product has a key lock function which disables any button operation. 【Key-lock setting】 · Press the S button for 3 s or longer in CH selection mode, "Lc" or "VL" will flash in the frequency display and the ON/OFF setting of the key lock Flash Flash...
4-4-8. Ion generation stop mode Applicable models: IZT40, IZT41, IZT42 · In addition to the external input signal, the product will stop ion generation temporarily by pressing a button. (the IZT40 does not have externally input signals). · When the ion generation is stopped by the controller button, the external input signals are disabled. To release the mode, press the S button once to return to the previous setting mode.
4-5. Alarm function · When a problem occurs, an output signal or LED notification is generated. · Depending on the content of abnormality, the ionizer either continues or stops operation. IZT40 does not have output functions. 4-5-1. Alarms for IZT40 Table15.
4-5-2. Alarms for IZT41 and IZT42 Table16. Alarm function Ionizer operation after How to release error after Alarm name Output signal Description generating recovery Frequency ION/HV DAC/AC SNSR alarm BALANCE Green ・When CPU operates abnormally Green Note76) (flash) ・Turn the power off and CPU failure Error signal due to noise etc.
4-5-3. Details of the alarms 1) Controller CPU problem (applicable product model: IZT40, IZT41, IZT42) · If the controller CPU operation is abnormal due to electrical noise, or when the CH is switched during operation, the abnormal signal is OFF (ON when normal. IZTC40 does not have an output signal), and all CH LEDs (green) are ON and all ION/HV LEDs are flashing (red) and the error code "E0"...
Page 60
6) Fan motor failure (applicable models: IZT40, IZT41, IZT42) · When fan motor operation non-conformance occurs during the operation of the ionizer, the abnormal signal is OFF (ON when normal. IZTC40 does not have an output signal), and the ION/HV LED for the CH with abnormality is flashing (red) and the error code "E5"...
5. Performance · Performance data shown in this chapter is based on an electrified plate (dimensions: 150 x 150 mm, electrostatic capacity: 20pF) defined by ANSI standard (ANSI/ESD STM3.1-2006). Use this data as a guideline for selection, as the performance data may vary depending on the material and size of the workpiece.
Page 62
Applicable models: IZT42 1) Without air purge 2) With High speed static neutralization cartridge For IZT42-112D/L/V With air purge, For IZT42-112D 0.1MPa 0.2MPa 0.3MPa 0.4MPa 0.5MPa 1000 1500 2000 設置距離 mm 設置距離 mm Installation distance [mm] Installation distance [mm] 3) With Energy saving static neutralization cartridge 4) With Energy saving high-efficiency cartridge With air purge, For IZT42-112L With air purge, For IZT42-112V...
6. Dimensions Ionizer IZT40, IZT41 One-touch Fitting One-touch Fitting Straight Straight Elbow Elbow Plug Plug 2xM4x0.7, depth 5 (Same on the Opposite side) With Energy saving With High speed/ high-efficiency Energy saving cartridge static neutralization cartridge Emitter cartridge qty. n, bar length L1 One-touch fitting (mm) Straight...
Page 69
End bracket /IZT40-BE1 Intermediate bracket/ IZT40-BM1 With High speed/ Energy saving With Energy saving static neutralization cartridge high-efficiency cartridge End bracket 1 Intermediate bracket 1 Angle adjustable Angle adjustable (+/-90 (+/-90 End bracket /IZT40-BE2 Intermediate bracket/ IZT40-BM2 With High speed/ Energy saving With Energy saving End bracket 2 static neutralization cartridge...
Page 70
Ionizer IZT42 One-touch Fitting One-touch Fitting Straight Straight Elbow Elbow Plug Plug 2xM4x0.7, depth 5 (Same on the opposite side) With Energy saving With High speed/ high-efficiency Energy saving cartridge static neutralization cartridge Emitter cartridge qty. n, bar length L1 One-touch fitting Straight (mm)
Page 71
End bracket /IZT40-BE1 Intermediate bracket/ IZT40-BM1 With High speed/ Energy saving With Energy saving static neutralization cartridge high-efficiency cartridge End bracket 1 Intermediate bracket 1 Angle adjustable Angle adjustable (+/-90 (+/-90 End bracket /IZT40-BE2 Intermediate bracket/ IZT40-BM2 With High speed/ Energy saving With Energy saving static neutralization cartridge high-efficiency cartridge...
Page 72
Controller IZTC40, IZTC41, IZTC41-P When power supply cable is inserted When DIN rail mounting bracket (IZT40-B1) is used 72...
Page 73
High voltage power supply module (IZTP40, IZTP41) When DIN rail mounting bracket (IZT40-B2) is used 73...
Page 74
High voltage power supply module (IZTP42) When DIN rail mounting bracket (IZT40-B3) is used 74...
7. Specifications Ionizer Model IZT40 IZT41(NPN type) IZT41(PNP type) IZT42(NPN type) IZT42(PNP type) Ion generating method Corona discharging method Note77) Voltage application method Dual AC AC, DC Applied voltage +/- 7,000V +/- 6,000V Note78) Within +/-30V Offset voltage Fluid Air (Clean and dry) Max.
9. Maintenance Warning · A high voltage generating circuit is mounted onto this product. Verify that the power supply is OFF when performing maintenance. · When compressed air is supplied to the product, shutoff the supply before performing any maintenance operation.
Page 80
· Saturate the felt end of the emitter cleaning tool with alcohol Emitter cleaning kit and insert it into the back of the emitter cartridge. Turn the tool for several rotations to thoroughly remove dirt. · If it is not possible to thoroughly remove the dirt using the felt end of the cleaning tool, the rubber-bonded whetstone should be used in the same procedure as described for that of the felt end.
Page 81
Revision history Revision A (November 14, 2019) Addition of "Energy saving high-efficiency cartridge" (p14, p15, p17, p22, p61 to p71) Revision B (December 9,2019) Mass is changed. (p77) 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 URL http://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
Need help?
Do you have a question about the IZT40 Series and is the answer not in the manual?
Questions and answers