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SMC Networks IZS31 Series Manual

Controlled ion balance with sensors
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Ionizer
3 types of the sensors are available.
• Autobalance sensor [High-precision type]
Adjusts ion balance near the workpiece
to reduce any interference!
New
New
• Autobalance sensor [Body-mounting type]
Controlled ion balance with sensors
Controlled ion balance with sensors
IZS31
Series
RoHS
compliant
• Rapid elimination of static electricity
by a feedback sensor:
Conditions / Static buildup decreased from 1000 V to 100 V
Discharged object: Charged plate
(150 mm x 150 mm, capacitance 20 pF)
Installation distance: 200 mm (Tungsten electrode needle with air purge)
Continuously emits ions in accordance with the
polarity applied onto a workpiece.
Supply pressure: 0.1 MPa (7 l/min (ANR) per nozzle)
Installation height of sensor: 10 mm
20
15
10
With sensor
5
0
500
Installation distance (mm)
<Conditions> Static electricity elimination features are based on the data
using the charged plate (size: 150 mm x 150 mm, capacitance: 20 pF) as
defined in the U.S. ANSI standards (ANSI/ESD, STM3, 1-2000). Use this as a
guideline purpose only for model selection because the value varies
depending on the material and/or size of a subject.
0.3
seconds
Without sensor
1000
1500
2000

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Summary of Contents for SMC Networks IZS31 Series

  • Page 1 Ionizer 3 types of the sensors are available.  • Autobalance sensor [High-precision type] • Rapid elimination of static electricity Adjusts ion balance near the workpiece by a feedback sensor: seconds to reduce any interference! Conditions / Static buildup decreased from 1000 V to 100 V Discharged object: Charged plate (150 mm x 150 mm, capacitance 20 pF) Installation distance: 200 mm (Tungsten electrode needle with air purge)
  • Page 2 Feedback sensor / Rapid elimination of static electricity Feedback sensor Detects the polarity of a discharged object and measures the charged voltage.  Rapid elimination of static electricity by a feedback sensor • The speed of static electricity elimination has been increased by reading the workpiece’s electrostatic potential by the feedback sensor and continuously emitting ions with a reverse polarity.
  • Page 3 Autobalance sensor / Reduction in adjustment and maintenance man-hours Autobalance sensor Measures the ion balance condition.  Autobalance sensor [High-precision type] • The ion balance near the workpiece is • “Ion balance adjustment to an external signal accurately adjusted. input” or “Ion balance adjustment at any time” •...
  • Page 4 Electrode cartridge variations  Electrode cartridge with rapid elimination of static electricity, focusing on discharge time and energy saving [Electrode cartridge • High-efficiency nozzle design improves with rapid elimination of static electricity] Air supply discharge time with low air consumption. Reduced discharge time by high-speed air purge ...
  • Page 5  Applicable to workpieces moving This reduces the range of surface potential fluctuations for short installation distances at high speeds after static electricity elimination. • Switching over frequency: Max. Note) The range of surface potential fluctuations varies depending on the object’s material, etc.
  • Page 6  Made to Order Ionizer / Series IZS31 Symbol Contents Specifications Non-standard bar length 460, 540, 700, 860, 940, 1020, 1180, 1340, 1420, 1580, 1660, 1740, 1820, 1980, 2060, 2140, 2220 Model with 80 mm-pitch electrode cartridges The main unit is shipped fitted with an electrode cartridge security cover Model with electrode cartridge security cover available as an option.
  • Page 7 Application Examples Eliminating static electricity on PET bottles Eliminating static electricity on PET bottles Eliminating static electricity on a film Eliminating static electricity on a film • Trip-resistance during conveying • Prevents adhesion of dust. • Prevents adhesion of dust. •...
  • Page 8 IZS31 Series Technical Data 1 Static Electricity Note) Static electricity elimination features are based on the data using a charged plate (size: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards (ANSI/ESD, STM3, 1-2000). Use this as a guideline Elimination Characteristics for model selection because the value varies depending on the material and/or size of a subject.
  • Page 9 Technical Data Electrode cartridge with low maintenance Air purge: Yes Supply pressure: 0.02 MPa (1 /min (ANR) per nozzle) Installation height of the sensor: 10 mm Caution 60 Hz Be sure to perform air purge when using a low- 1 Hz maintenance electrode cartridge.
  • Page 10 IZS31 Series Technical Data 2 Static Electricity Note) Static electricity elimination features are based on the data using a charged plate (size: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards (ANSI/ESD, STM3, 1-2000). Use this as a guideline Elimination Characteristics for model selection because the value varies depending on the material and/or size of a subject.
  • Page 11 IZS31 Series Technical Data 3 Static Electricity Note) Static electricity elimination features are based on the data using a charged plate (size: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards (ANSI/ESD, STM3, 1-2000). Use this as a guideline Elimination Characteristics for model selection because the value varies depending on the material and/or size of a subject.
  • Page 12 Ionizer IZS31 Series How to Order IZS31 Ionizer Made to Order Bar type Refer to the table below. Bar length Sensor Electrode cartridge type / Electrode needle material Bar length Symbol — Without sensor 300 mm Symbol Electrode cartridge type Electrode needle material ∗...
  • Page 13 IZS31 Series Ionizer Accessories Feedback sensor Autobalance sensor Autobalance sensor [High-precision type] [Body-mounting type] IZS31-DF IZS31-DG IZS31-DE · Connection cable A/B (1 pc. each) · Sensor bracket (1 pc.) Accessories · Hexagon socket head cap screw for sensor bracket (2 pcs.) Power cable Connection cable A/B for Electrode cartridge with rapid...
  • Page 14 IZS31 Series Options Electrode cartridge security cover IZS31 E 3 Number of fixed electrode cartridges IZS31-E3 IZS31-E4 IZS31-E5 Number of required security covers Mounted part of the electrode cartridge (n pcs.) Number of required security covers Bar length (mm) IZS31-E3 IZS31-E3 IZS31-E4 IZS31-E5 —...
  • Page 15 IZS31 Series Ionizer Specifications IZS31- IZS31-P ( Ionizer model (NPN specification) PNP specification) Ion generation method Corona discharge type Method of applying voltage Sensing DC, Pulse DC, DC Electricity discharge output ±7000 V ±30 V (Stainless steel electrode needle: ±100 V) Ion balance Note 1) Fluid...
  • Page 16 IZS31 Series Functions 1. Operation mode There are 3 different operation modes (Sensing DC mode/Pulse DC mode/DC mode) for Series IZS31, which can be selected based on the application and operating condition. (1) Sensing DC mode The discharge time is reduced by detecting the workpiece’s charge condition with a feedback sensor which feeds the data back to the ionizer and causes ions with the polarity best suited for static electricity elimination to be emitted.
  • Page 17 IZS31 Series Ionizer Functions 2. Contamination-detection on an electrode needle When a maintenance start signal is input, the ionizer detects any deterioration that may interfere with the electrode needles’ capability to eliminate static electricity. If the needles need to cleaning due to such deterioration, the maintenance indicator LED comes on and the maintenance output signal turns ON.
  • Page 18 IZS31 Series Model Selection and Settings 1 / Sensing DC Mode 1. Sensing DC mode (Refer to page 15 when using the ionizer in the pulse DC mode, or refer to page 19 when using it in the DC mode.) 1) Bar length selection ·...
  • Page 19 IZS31 Series Ionizer Model Selection and Settings 1 / Sensing DC Mode 6) Wiring of the power supply cable · Connect the dedicated power supply cable. Connection with the ionizer driving power supply Symbol Cable color Description Connection needs Contents DC power supply DC1(+) Brown...
  • Page 20 IZS31 Series Model Selection and Settings 1 / Sensing DC Mode 8) LED display  POWER LED···Indicates the state of the power input and the sensor connection. Function Illuminates when power is supplied. (Dark green) MAIN (Blinks when the power supply is irregular.) POWER SNSR Illuminates when the feedback sensor is connected.
  • Page 21 IZS31 Series Ionizer Model Selection and Settings 1 / Sensing DC Mode 9) Alarm Alarm Description Corrective actions Occurrence of an abnormal current, such as high- Turn the power supply OFF, solve the problem, then voltage leakage. The ionizer stops ion emission, High-voltage error turn the power supply on again.
  • Page 22 IZS31 Series Model Selection and Settings 2 / Pulse DC Mode 2. Pulse DC mode 1) Bar length selection · Select the appropriate length suited for a workpiece size by referring to “Static Electricity Elimination Characteristics” and “Static Electricity Elimination Range”. 2) Ionizer installation ·...
  • Page 23 IZS31 Series Ionizer Model Selection and Settings 2 / Pulse DC Mode Balance adjustment trimmer  When a sensor is not used. When an autobalance sensor is not used, set the switch to AUTO. Then, adjust the ion balance manually using the balance adjustment trimmer on the body.
  • Page 24 IZS31 Series Model Selection and Settings 2 / Pulse DC Mode 8) Air piping · For single-side piping, block the unused port with the M-5P plug supplied with the ionizer. 9) LED displays  POWER LED···Indicates the state of the power input and the sensor connection. Function Illuminates when power is supplied.
  • Page 25 IZS31 Series Ionizer Model Selection and Settings 2 / Pulse DC Mode 10) Alarm Alarm item Description Corrective actions Occurrence of an abnormal current, such as high-voltage leakage. Turn the power OFF, solve the problem, then turn the High-voltage The ionizer stops the ion emission, turns the HV ALARM display, power on again.
  • Page 26 IZS31 Series Model Selection and Settings 3 / DC Mode 3. DC mode 1) Bar length selection · Select the appropriate length suited for a workpiece size by referring to “Static Electricity Elimination Characteristics” and “Static Electricity Elimination Range”, etc. 2) Ionizer installation ·...
  • Page 27 IZS31 Series Ionizer Model Selection and Settings 3 / DC Mode 6) LED displays  POWER LED···Indicates the state of the power input and the sensor connection. Function Illuminates when power is supplied. (Dark green) MAIN (Blinks when the power supply is irregular.) POWER SNSR Light OFF...
  • Page 28 IZS31 Series Circuit of Power Cable Connection (1) When a sensor is not used. / When a feedback sensor or autobalance sensor [high-precision type] is used. NPN output Ionizer Brown: DC1 (+) +: Ionizer driving power supply Blue: DC1 (–) GND: 24 VDC ±10% Input/Output signal circuit Red: DC2 (+)
  • Page 29 IZS31 Series Ionizer Circuit of Power Cable Connection (2) When an autobalance sensor [body-mounting type] is used. NPN output Autobalance sensor [Body-mounting type] Ionizer Red: DC2 (+) +: DC power supply Black: DC2 (–) GND: 24 VDC ±10% Blue: DC1 (–) Input/Output signal circuit +24 V INPUT...
  • Page 30 IZS31 Series Dimensions Ionizer / IZS31-- KJH04-M5-X34 Maintenance level selection switch Electrode cartridge Balance adjustment trimmer Frequency selection switch 4 x M4 x 0.7 depth 5 Bar length (mm) Fitting (For mounting, M-5P-X112 opposite side: Same) 300, 380, 620, 780 1100, 1260, 1500, KJH04-M5-X34 Note)
  • Page 31 IZS31 Series Ionizer Dimensions End bracket / IZS31-BE When mounted outside in IZS31-- Hexagon socket head cap screw M4 x 6 Angle adjustable Ionizer full length ( (31) (Accessory) (±90°) (33) 45° 90° Center bracket / IZS31-BM M5 screw for mounting IZS31--...
  • Page 32 IZS31 Series Dimensions Feedback sensor / IZS31-DF 50.5 Detection part 2 x ø3.4 2 x ø3.4 Head part Amplifier part 1500 3500 87.5 Autobalance sensor [High-precision type] / IZS31-DG Detection part 2 x ø6.6 deep counterbored hole, depth 5.7 (Height of screw seating surface: 8.8) 2 x ø3.4 Head part Amplifier part...
  • Page 33 IZS31 Series Ionizer Dimensions IZS31-DE Autobalance sensor [Body-mounting type] / When mounting on the ionizer Ion balance adjustment trimmer End bracket IZS31-BE 6P modular connector Connection cable A (12P) (for connecting ionizer) IZS31-CF (Included with IZS31-DE) 12P modular connector Connection cable B (6P) (for connecting ionizer) IZS31-CR (Included with IZS31-DE) IZS31...
  • Page 34 IZS31 Series Made to Order 1 M a d e t o O r d e r For detailed dimensions, specifications and delivery time, please contact SMC. Symbol Non-standard bar length (80 mm-pitch) ∗Refer to “How to Order” in page 5. 80 x (n-1) 4 x M4 x 0.7 depth 5 (For mounting,...
  • Page 35 IZS31 Series Made to Order 2 M a d e t o O r d e r For detailed dimensions, specifications and delivery time, please contact SMC. Symbol Model with 40 mm-pitch electrode cartridges 40 x ( Install the electrode cartridges at a 40 mm-pitch. (Standard: 80 mm-pitch) Note) The maximum bar length is 1260 mm.
  • Page 36 IZS31 Series Made to Order 3 M a d e t o O r d e r For detailed dimensions, specifications and delivery time, please contact SMC. Symbol X210 High-voltage/control unit detachable short type  A short type ionizer (full length of 180 mm and 220 mm) can be installed in a small space. The high-voltage unit (ionizing unit) and control unit are detachable from each other.
  • Page 37 IZS31 Series Made to Order 4 M a d e t o O r d e r For detailed dimensions, specifications and delivery time, please contact SMC. Symbol X211 High-voltage/control unit detachable short type with 40 mm-pitch electrode cartridges  A short type ionizer (full length of 180 mm and 220 mm) can be installed in a small space. The high-voltage unit (ionizing unit) and control unit are detachable from each other.
  • Page 38 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) Note 1) , and other safety regulations.
  • Page 39 Safety Instructions Caution 1. The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary.
  • Page 40 IZS31 Series Ionizers Precautions 1 Be sure to read this before handling. Selection Mounting Warning Warning 1. This product is intended to be used with general 3. Do not use this product in areas where noise factory automation (FA) equipment. (electric magnetic field or surge voltage, etc.) is generated.
  • Page 41 IZS31 Series Ionizers Precautions 2 Be sure to read this before handling. Mounting Wiring / Piping Caution Warning 1. Install the ionizer away from walls as illustrated 2. Be sure to provide Class-D grounding in order to below. maintain product performance. If a wall is located closer than that in the illustration below, If such grounding is not provided, not only may the ion balance the ions generated will not be able to reach the object which...
  • Page 42 IZS31 Series Ionizers Precautions 3 Be sure to read this before handling. Operating Environment / Storage Environment Maintenance Warning Warning 1. Consider the fluid temperature and ambient 1. Periodically (every two weeks or so) inspect temperature range. the ionizer and clean the electrode needles. Conduct regular maintenance to check if the product is Fluid and ambient temperature ranges are 0 to 50°C for the runnig having a disorder.
  • Page 43 Related Products IZN10 Ionizer Nozzle type Series Dust removal and static electricity elimination by air blow • Eliminates dust clinging to lamp covers. Ion balance ± (In case of energy-saving static electricity elimination nozzle) Slim design: Thickness ® RoHS compliant Electrode needle Removing dust from lamp cover...
  • Page 44 Related Products SMC can provide all the equipment required to supply air to the ionizer. Consider the equipment below not only for providing an “opportunity to decrease maintenance” and “preventing damage” but also for an “energy-saving countermeasure”. Recommended pneumatic circuit diagram Air Dryer / Air Filter / Mist Separator /...