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SMC Networks IZT43-L Series Operation Manual

Separate controller ionizer
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Document No.IZ -OMX0087-A
PRODUCT NAME
Separate Controller Ionizer
MODEL / Series
IZT43 series (Transistor input/output type)
IZT43-L series (IO-Link type)
１

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Summary of Contents for SMC Networks IZT43-L Series

  • Page 1 Document No.IZ -OMX0087-A PRODUCT NAME Separate Controller Ionizer MODEL / Series IZT43 series (Transistor input/output type) IZT43-L series (IO-Link type) １...

  • Page 2: Table Of Contents

    Contents Safety Instructions ......................................３ 1. How to Order ........................................ １１ 1-1. System construction ................................... １１ 1-2. How to Order ......................................１４ 1-2-1. Product number for single unit (to order separately) ........................１５ Accessories (ordered separately) ................................１６ 1-2-3. Sold separately ....................................１８ 2.

  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) and other safety regulations.
  • Page 4 Safety Instructions Caution 1. The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
  • Page 5 Selection Warning 1) This product is intended for use in general factory automation equipment. · If considering using the product for other applications (especially those indicated in (4) on page 3), please consult SMC beforehand. 2) Use within the specified voltage and temperature range. ·...
  • Page 6 · Fix the connector using 2 cross recessed round head screws (M4 x10L) referring to Table 1. Reference of tightening torque. 4) Mount to the flat surface and do not apply impact load or excessive external force. · Mounting on an uneven surface will apply excessive force to the housing and bracket, which may lead to damage or failure.
  • Page 7 and nozzle before starting the product installation. · If installation or adjustment is performed being supplied with power or air, electric shock, failure or injury can result. Exhaust port 11) High voltage power supply module uses a fan. 20mm or 18.1 more space from the exhaust port is necessary for ventilation.
  • Page 8 Wiring and Piping Wiring and Piping Warning 1) Before wiring, ensure that the power supply capacity meets the specification and that the voltage is within the specification. Product damage or malfunction can result. 2) To maintain product performance, the power supply should be UL Class 2 certified by National Electric Code (NEC) or evaluated as a limited power source according to UL60950.
  • Page 9 5) Controller, high voltage power supply module, nozzle and AC adapter are not resistant to lightening surge. 6. Effects on implantable medical devices. · The electromagnetic waves emitted from this product may interfere with implantable medical devices such as cardiac pacemakers and cardioverter defibrillators, resulting in the malfunction of the medical device or other adverse effects.
  • Page 10 3) Do not disassemble or modify the product. · Disassembling or modifying the product may cause product, electric shock or fire. The product will not be guaranteed if it is disassembled and/or modified. 4) Do not operate the product with wet hands. ·...

  • Page 11: How To Order

    1. How to Order 1-1. System construction · IZT43(-L) series consists of the nozzle/bar (ion generator), high voltage power supply module, and controller. It is necessary to combine each equipment. · Refer to IZT4 Table of combination below for combining equipment. Combinations other than those in □(-L) the Table are not possible.
  • Page 12 Nozzle (ion generating part) IZTN43‐□□□-□ (Nozzle for IZT43) Direct connection Example of connecting IZTC41(-L), IZTP43(-L) and IZTN43 Example of connecting IZTC41(-L), Example of connecting IZTC41(-L), IZTP43(-L) and IZTN43 (4pcs.) IZTP43(-L) and IZTN43 (2pcs.), IZTP41(-L) and IZTB40 (2pcs.) １２...
  • Page 13 Separate connection Example of connecting IZTC41(-L), IZTP43(-L) andIZTN43 Example of connecting IZTC41(-L), IZTP43(-L) and IZTN43 (4pcs.) Example of connecting IZTC41(-L), IZTP43(-L) and IZTN43 (2pcs.) , IZTP41(-L) and IZTB40 (2pcs.) １３...

  • Page 14: How To Order

    1-2. How to Order · The product number consists of the controller, high voltage power supply module and nozzle (1 of each). · When multiple high voltage power supply modules and nozzles are added to one controller, choose the equipment according to the product number for a single unit. Nozzle + High voltage power supply module + Controller Transistor Input/Output ⑤...

  • Page 15: Product Number For Single Unit (To Order Separately)

    1-2-1. Product number for single unit (to order separately) Table for combination High voltage power supply module Controller / IZTC Ion generator (nozzle) / IZTP / IZTN43 43-L 41-L IZT43 ● ● ● IZT43-L ● ● ● ※Transistor input/output type controller and high voltage power supply module and IO-Link type controller and high voltage power supply voltage cannot be mixed.

  • Page 16: Accessories (Ordered Separately)

    Controller IZTC Transistor InputOutput ③ ② IZTC IO-Link ④ ⑤ ⑥ ① ② Input / Output specifications ① Model Symbol Input/Output Symbol Model AC type, Dual AC type ③ Power supply cable length ④ ⑤ Power supply cable layout direction / Length Communication cable layout direction / Length Symbol Length (m)
  • Page 17 Power supply cable (IZT43) IZT40 - ● Power supply cable length Symbol Length (m) Power supply cable (IZT43-L) IZT41 - ● Power supply cable layout direction / Length Symbol Layout direction Length (m) Straight Angle Communication cable (IZT43-L) IZT41 - ●...

  • Page 18: Sold Separately

    DIN rail mounting bracket for controller and high voltage power supply module IZT40 - B 1 ● DIN rail mounting bracket Symbol Type For controller High voltage power supply module IZT40-B1 IZT40-B2 Controller DIN rail bracket High voltage power supply module DIN rail mounting bracket High voltage cable holder IZT40 - E 1...
  • Page 19 Separate cable IZT40 - ● Separate cable length Symbol Length (m) Emitter cleaning kit IZT43 - M2 IZT43 - A003 IZT43 - A004 (Provided together with 1 felt pad (Provided together with (Provided together with 1 grindstone, 1 rubber grindstone, 10 replacement felt pads) replacement rubber grindstone) and 2 replacement felt pads)

  • Page 20: Procedures To Operation

    2. Procedures to Operation 2-1. Flow chart to operation Start Refer to 3-1. Installation of Ionizer for details. Installation of ionizer Refer to 3-2.Wiring. Wiring of ionizer ※For the wiring of IZT43-L, refer to the IO-Link dedicated instruction manual. Refer to 3-1. Installation of Ionizer for details. Air purge Piping of ionizer Caution: Do not adjust the flow using the restrictor.

  • Page 21: Installation And Wiring

    3. Installation and wiring · The performance of the product varies depending on the surrounding installation and operating conditions. It is recommended to investigate in advance any processes and parts where static electricity disturbances occur. Verify that the required conditions have been met in order to effectively remove static electricity before installation.

  • Page 22: Connecting The Controller And High Voltage Power Supply Module

    3) Installation of the nozzle · Fix the bracket to the specified position using M3 screws. · Refer to "6. Dimensions" section for details. (The screws should be prepared by the user. Fixed part thickness 1mm, Recommended mounting screw is M3x5) M3 screw M3 screw...
  • Page 23 2)Separate connection · For separate connection, an optional separate cable is required. · Mount the spacers (included) to fix the separate cable to the high voltage power supply module. Fix the spacers (2 pcs.) to the plug (male side) of the D-sub connector on the high voltage power supply module.

  • Page 24: Installing The Controller And High Voltage Power Supply Module

    3-1-5. Installing the controller and high voltage power supply module · Install the controller and high voltage power supply module to DIN rail using screws or DIN rail mounting brackets. 1) Mounting with screws. (The screws should be prepared by the user. Fixed part thickness 1.5mm, Recommended mounting screw is M4x6) ·...
  • Page 25 Ⅲ.Adding a high voltage power supply module a. High voltage power supply module to be added should be · Connected by D-sub connector at location C. · Controller IZTC41 can be connected when IZTP43, IZTP41 and IZTP42 are used together, but IZTP40 cannot be connected.
  • Page 26 c. Install to the DIN rail. · After installing the DIN rail mounting bracket, fix the controller and high voltage power supply module to the DIN rail using M4 screws. Tightening Torque: 1.30 to 1.50 Nm Fix with M4 screws Holding screw E : Remove the fixing bracket.
  • Page 27 Ⅲ. When the high voltage power supply module is added directly a. Removal of the fixing bracket · Remove the fixing bracket from the DIN rail mounting bracket at the adjoining faces indicated at location E. E. Remove the fixing bracket b.
  • Page 28 d. Install to DIN rail · Mount them on to the DIN rail and connect the additional high voltage power supply module D-sub connector. High voltage power supply High voltage power supply module module to be added to be added D-sub connector e.

  • Page 29: Routing Of Cables

    3-1-6. Routing of cables Controller · Do not apply excess stress to the mounting part of the connector. · When the cable is bent, maintain the minimum bend radius. Minimum bending radius: Power supply cable: 40 mm (IZT43) Power supply cable: 48 mm (IZT43-L) Communication cable: 40 mm (IZT43-L) Separate cable: 40 mm High voltage cable: 30 mm...
  • Page 30 3)High voltage cable Ⅰ. High voltage cable connection · Connect the high voltage cable at the nozzle end to the high voltage power supply module. · When connecting and disconnecting the high voltage cable, hold the plugs together with the plug bodies, and insert or pull out straight.
  • Page 31 b. High voltage cable holder (elbow) · Use the cable holder when bending the high voltage cable through 90 degree. · Use cross recessed round head screws for fixing the high voltage cable holder. (The screws should be prepared by the user. Fixed part thickness 3.8mm, Recommended mounting screw is cross recessed pan head screw M4x8.) ·...

  • Page 32: Wiring

    3-2. Wiring For IZT43-L, refer to the IO-Link dedicated instruction manual. · Wire power cables according to the connection circuit and wiring chart. 3-2-1. Ground the F.G. cable · Make sure to ground the F.G. cable with a ground resistance of 100Ω or less. ·...
  • Page 33 NPN type Shield Controller (IZTC41) Green F.G. Brown (2cables) +24V Be sure to ground. DC(＋) +24V ＋24 VDC +24V DC/DC Power Blue (2 cables) DC(－) Power supply － supply 24VDC F.G. Be sure to ground. INPUT +24V Pink Ion generation stop OUTPUT +24V Gray Ion generation stop...

  • Page 34: Wiring Of The Ac Adapter (Izt43)

    PNP type Controller / IZTC (IZTC41-P) Shield Green F.G. +24V Be sure to ground. Brown (2cables) DC(＋) ＋24 VDC +24V +24V DC/DC Power Blue (2 cables) DC(－) Power supply － supply 24VDC F.G. Be sure to ground. OUTPUT INPUT Pink Ion generation stop Gray Ion generation stop Yellow Ion generation stop Purple Ion generation stop...

  • Page 35: Timing Chart

    3-3. Timing chart 1) During operation For IZT43-L, refer to the IO-Link dedicated instruction manual. Operation Ion generation Ion generation stop input. stop release. Operation Operation Ion generation stop input. Display Status button input. button input. External input signal. ▲＋▼ button Power Power Power...
  • Page 36 2) Changing to the setting mode For IZT43-L, refer to the IO-Link dedicated instruction manual. Changing the setting mode Channel selection mode Frequency set mode ↓ ↓ Frequency set mode Offset voltage adjustment mode Ion generation Ion generation Adjustment of the Ion generation Ion generation Display...
  • Page 37 Changing the setting mode Balance control selection mode Maintenance detection level selection mode ↓ ↓ Maintenance detection level selection mode Channel selection mode Ion generation Ion generation Ion generation Ion generation Display Status Maintenance stop input. CH selection. stop input. stop release.
  • Page 38 3) Error, and maintenance warning For IZT43-L, refer to the IO-Link dedicated instruction manual. CPU failure CPU failure Power supply failure (High voltage power supply Incorrect high voltage Communication error Fan motor failure (controller) module) Error code：E 1 Error code：E 3 Error code：E 4 Error code：E 5 Error code：E 0...

  • Page 39: Function

    4. Function 4-1. Name of Parts 4-1-1. Controller 1)IZTC41 For IZTC41-L, refer to the IO-Link dedicated instruction manual. Table4. Name of parts Panel Name Type Description indication LED of high voltage power supply module connected to the controller is ON (green), LED flashes (green) during frequency selection, offset voltage adjustment, 1 CH display CH□...

  • Page 40: High Voltage Power Supply Module

    4-1-2. High voltage power supply module 1) IZTP43(-L) Table5. Name of parts Panel Name Type Description indication CH number set switch Rotary switch High voltage power supply module CH number setting. High voltage cable connector Connector Connect with the high voltage cable of the bar IZTN43 High voltage power supply D-sub connector Connect high voltage power supply module or separate cable.

  • Page 41: High Voltage Power Supply Module Ch Number Setting

    2) DC mode · Positive ions are generated when "dp" is set for the frequency mode. Negative ions are generated by setting "dn". · Refer to 4-4-3. Frequency set mode for further details. 4-3. High voltage power supply module CH number setting ·...

  • Page 42: Controller Setting

    4-4. Controller setting 4-4-1. Operation overview 1) Setting IZT43 For IZT43-L, refer to the IO-Link dedicated instruction manual. (Default condition) Frequency setting : 30Hz Key lock : OFF Built-in sensor : ON Maintenance detection level : MIDDLE Power is supplied. [Channel selection mode] Select the CH number for setting and display.
  • Page 43 4-4-2. Channel selection mode Applicable models: IZT43 For IZT43-L, refer to IO-Link dedicated instruction manual. · When power is supplied to the controller, the CH LED (green) of the connected nozzle (high voltage power supply module) turns on or flashes. A flashing CH LED indicates the selected CH. The LED for frequency, ION BALANCE and SNSR display the information of the selected CH.
  • Page 44 4-4-3. Frequency set mode Applicable models: IZT43 For IZT43-L, refer to IO-Link dedicated instruction manual. · Set the ion generation frequency of the nozzle (high voltage power supply module) selected by "Channel selection mode”. [Ion generating frequency setting] · Select the CH in the selection mode and press the S button once.
  • Page 45 4-4-4. Offset voltage adjustment mode · Offset voltage is adjusted before shipment. However, readjustment of the offset voltage is possible where it is required depending on the installation environment. (The same applies when the ionizer is moved and installed in a different location.) ·...
  • Page 46 4-4-5. Balance control selection mode Applicable models: IZT43 For IZT43-L, refer to IO-Link dedicated instruction manual. · IZT43 have a built in sensor to balance the ions generated. · Balance control selection mode turns the balance control by the built-in sensor on and off. [Selection of balance control] ·...

  • Page 47: Maintenance Detection Level Selection Mode

    4-4-6. Maintenance detection level selection mode Applicable models: IZT43 For IZT43-L, refer to IO-Link dedicated instruction manual. · If this product is used for an extended period of time, contamination such as dust will stick to the emitters, reducing the static neutralization performance. ·...

  • Page 48: Key-Lock Setting Mode

    4-4-7. Key-lock setting mode Applicable models: IZT43 For IZT43-L, refer to IO-Link dedicated instruction manual. · This product has a key lock function which disables any button operation. 【Key-lock setting】 · Press the S button for 3 s or longer in CH selection mode, "Lc"...

  • Page 49: Ion Generation Stop Mode

    4-4-8. Ion generation stop mode Applicable models: IZT43 For IZT43-L, refer to IO-Link dedicated instruction manual. · In addition to the external input signal, the product will stop ion generation temporarily by pressing a button. · When the ion generation is stopped by the controller button, the external input signals are disabled. To release the mode, press the S button once to return to the previous setting mode.

  • Page 50: Alarm Function（Izt43

    4-5. Alarm function（IZT43） For IZT43-L, refer to IO-Link dedicated instruction manual. · When a problem occurs, an output signal or LED notification is generated. · Depending on the content of abnormality, this product either continues or stops operation. 4-5-1. Alarms for IZT43 Table6.

  • Page 51: Details Of The Alarms（Izt43

    4-5-2. Details of the alarms（IZT43） For IZT43-L, refer to IO-Link dedicated instruction manual. 1) Controller CPU problem (Applicable models: IZT43) · If the controller CPU operation is abnormal due to electrical noise, or when the CH is switched during operation, the abnormal signal is OFF (ON when normal.), and all CH LEDs (green) are ON and all ION/HV LEDs are flashing (red) and the error code "E0"...
  • Page 52 · To resolve the error, input the ion generation stop signal or supply power again after remedying the cause of the error. 6) Fan motor failure (Applicable models: IZT43) · When fan motor operation non-conformance occurs during the operation of this product, the abnormal signal is OFF (ON when normal.), and the ION/HV LED for the CH with abnormality is flashing (red) and the error code "E5"...

  • Page 53: 4-6.Replacement Of The Assembly

    4-6.Replacement of the assembly · Be sure to remove power supply and air supply to the controller, high voltage power supply module and nozzle before cleaning the emitter or replacing the emitter cartridge. · Never touch the emitter with the power supplied to the controller, high voltage power supply module or nozzle. Electric shock may cause injury.

  • Page 54: Performance

    5. Performance · Performance data shown in this chapter is based on an electrified plate (dimensions: 150 x 150 mm, electrostatic capacity: 20pF) defined by ANSI standard (ANSI/ESD STM3.1-2015). Use this data as a guideline for selection, as the performance data may vary depending on the material and size of the workpiece. 5-1.

  • Page 55: Static Neutralization Range (Izt43(-L))

    5-2. Static neutralization range (IZT43(-L)) 1) Supply pressure: 0 MPa 2) With High speed static neutralization cartridge, 3) With Energy saving static neutralization cartridge, Supply pressure: 0.5 MPa Supply pressure: 0.5 MPa ５５...

  • Page 56: Blow Velocity Distribution (Izt43(-L))

    5-3. Blow velocity distribution (IZT43(-L)) High speed static neutralization cartridge Energy saving static neutralization cartridge 1) Flow rate : 20L/min 4) Flow rate : 20L/min 5m/s 10m/s 5m/s 2m/s 2m/s 2) Flow rate : 60L/min 5) Flow rate : 60L/min 10m/s 10m/s 5m/s...

  • Page 57: Flow - Pressure Characteristics (Izt43(-L))

    5-4. Flow - Pressure characteristics (IZT43(-L)) 高速除電カートリッジノズル 省エネ除電カートリッジノズル 1) With High speed Static neutralization cartridge 2) With Energy saving Static neutralization cartridge 圧力 MPa Pressure [MPa] Pressure [MPa] 圧力 MPa Measuring method schematic Measures pressure Measures Air supply 10mm ５７...

  • Page 58: Dimensions

    6. Dimensions Ionizer IZT43(-L) Elbow Power supply cable entry One-touch fitting High voltage cable length L2 (mm) Straight Symbol L2(mm) Applicable tube O.D. 1000 Metric ø6 2000 Inch ø1/4" 3000 Elbow (mm) Applicable tube O.D. Metric ø6 105° Inch ø1/4" 105°...
  • Page 59 L-type bracket / IZT43-BL1 Hexagon socket head cap screw M3x4 (Included) Angle adjustment bracket / IZT43-BL2 Hexagon socket head cap screw M3x4 (Included) When adjusting the angle ５９...
  • Page 60 Controller IZTC41, IZTC41-P (IZT43) For IZTC41-L, refer to IO-Link dedicated instruction manual. When power supply cable is inserted When DIN rail mounting bracket (IZT40-B1) is used ６０...
  • Page 61 High voltage power supply module IZTP43 (IZT43) For IZTP43-L, refer to IO-Link dedicated instruction manual. When DIN rail mounting bracket (IZT40-B2) is used ６１...
  • Page 62 Power supply cable IZS40-CP□（IZT43） For IZT41-CP□ (for IZT43-L), refer to IO-Link dedicated instruction manual. Shield wire Semi-stripped terminal Cable length L3 Cable specification Product No. L3(mm) Number of wire /size 12 cables/AWG20(4pcs. ), AWG(8pcs.) Nominal cross section IZT40-CP3 2950 0.54mm (4pcs.), 0.09mm (8 pcs.) Conductor...
  • Page 63 Cable holder (straight) IZT40-E1 Section A-A (1:1) (Recommended screw: Cross recessed pan head screw M4 x 5) Cable holder (elbow) IZT40-E2 (Recommended screw: Cross recessed pan head screw M4 x 8) (Recommended screw: Cross recessed pan head screw M4 x 8) (Recommended screw: Cross recessed pan head screw M4 x 8) Section A-A (1:1)

  • Page 64: Specifications

    7. Specifications Ionizer Model IZT43(-L) Ion generating method Corona discharging method Note46) Voltage application method AC、DC Applied voltage ±6,000V Note47) Offset voltage Within +/-30V Fluid Air (Clean and dry) Operating pressure 0.7MPa or less Air purge Proof pressure 1.05MPa Connected tube O.D. In mm：ø6 (One side can be In inch：ø1/4"...
  • Page 65 Communication specification IO-Link type Device IO-Link version V.1.1 Configuration file format IODD file Communication speed COM2 (38.4 Kbps) Minimum cycle time 8.0ms Process data length Input Data : 13 byte、Output Data : 9 byte On-Request data Compatible Data Storage Compatible Event Compatible Vender ID...

  • Page 66: Troubleshooting

    8. Troubleshooting For IZT43-L, refer to IO-Link dedicated instruction manual. ６６...

  • Page 67: Maintenance

    9. Maintenance Warning · A high voltage generating circuit is mounted onto this product. Verify that the power supply is OFF when performing maintenance. · When compressed air is supplied to the product, shutoff the supply before performing any maintenance operation.
  • Page 68 · Saturate the felt end of the emitter cleaning tool with alcohol and insert it into the back of the emitter cartridge. Turn the tool for several rotations to thoroughly remove dirt. · If it is not possible to thoroughly remove the dirt using the felt end of the cleaning tool, the rubber-bonded whetstone should be used in the same procedure as described for that of the felt end.
  • Page 69 Revision history Revision A (August 31, 2021) Revised all due to the addition of IO-Link type. 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...

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