Related Manuals for SMC Networks IZF21 Series
Summary of Contents for SMC Networks IZF21 Series
- Page 1 Doc. no.IZ*-OMR0035-A PRODUCT NAME Ionizer MODEL / Series / Product Number IZF21/31 Series...
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Page 2: Table Of Contents
Doc. no.IZ*-OMR0035-A Contents Safety Instructions ........................3 1. How to Order .......................... 8 1-1. Ionizer ............................... 8 1-2. Accessories.............................. 8 1-3. Option ..............................10 2. Procedures to Operation ..................... 10 3. Installation and Wiring ......................11 3-1 Installation ............................. 11 3-1-1. -
Page 3: Safety Instructions
Doc. no.IZ*-OMR0035-A Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations. - Page 4 Doc. no.IZ*-OMR0035-A Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.
- Page 5 Doc. no.IZ*-OMR0035-A Selection Warning 1) These products are intended for use in general factory automation equipment. 2) Use within the specified voltage and temperature range. Operation with a voltage other than that specified can cause malfunction, damage to the product, electric shock or fire.
- Page 6 Doc. no.IZ*-OMR0035-A 4) Do not apply an excessive external force to the finger guard on the air adsorption side. If an excessive external force is applied to the finger guard (including the filter holder) on the air adsorption side, it may be broken. Do not apply an external force of more than 50 N to the finger guard. Wiring Warning 1) Before wiring, ensure that the power supply capacity is larger than the specification and that the...
- Page 7 Doc. no.IZ*-OMR0035-A Maintenance Warning 1) Perform maintenance regularly and clean the emitters. High voltage caution It is recommended to perform maintenance every week or when the maintenance (NDL) LED turns A high voltage generating circuit is mounted onto this product. Verify that the power supply Check regularly that the product is not operating is OFF when performing maintenance.
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Page 8: How To Order
Doc. no.IZ*-OMR0035-A 1. How to Order 1-1. Ionizer Filter Fan type None Model with Filter Symbol Max. air flow Automatic cleaning unit, Louver 1.8 m /min None 4.4 m /min with Automatic cleaning unit Input/Output specifications with Louver NPN Input/output with Automatic cleaning unit and Louver PNP Input/output Bracket... - Page 9 Doc. no.IZ*-OMR0035-A AC adapter AC adapter AC adapter (with AC cord) AC adapter (without AC cord) Note) AC cord is only for use in Japan (Rated voltage: 100 to 240 V, Plug: JIS C8303, Inlet: IEC60320-C6). External input and output cannot be used when the AC adapter is being used. AC adapter AC cord Bracket...
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Page 10: Procedures To Operation
Doc. no.IZ*-OMR0035-A 1-3. Option Cleaning arm (for automatic cleaning unit) Model For IZF21 For IZF31 Cleaning kit IZS30-M2 IZS30-A0201 IZS30-A0202 (Provided together with 1 felt pad (Provided together with 10 (Provided together with grindstone, 1 rubber grindstone, and 2 replacement felt pads) replacement rubber grindstone) replacement felt pads) Driver for ion balance adjustment trimmer... -
Page 11: Installation And Wiring
Doc. no.IZ*-OMR0035-A 3. Installation and Wiring Do not install the Ionizer in a place where static electricity or noise is generated. The effect of the static neutralization varies depending on the surrounding installation and operating conditions. Confirm the effect of the static neutralization after installation. 3-1 Installation 3-1-1. -
Page 12: Installation Of Ionizer
Doc. no.IZ*-OMR0035-A 3-1-2. Installation of Ionizer 1) Installation with bracket When installing the Ionizer with a bracket, secure it with M5 screws using the mounting holes on the bottom of the bracket (The screws need to be prepared by the user). Refer to "6. -
Page 13: Wiring
Doc. no.IZ*-OMR0035-A 3-2. Wiring 3-2-1. Connection Circuit Wire cables according to the connection circuit and wiring chart. Make sure to ground the ground terminal (F.G.) with a ground resistance of 100Ω or less. The ground terminal (F.G.) is used as a reference electric potential for static neutralization. If the ground terminal is not grounded, the Ionizer will not be able to achieve the optimal offset voltage (ion balance). - Page 14 Doc. no.IZ*-OMR0035-A PNP Input/output Shield Ionizer(PNP) Green F.G. Take care to +24V ground. Brown (2cables) +24VDC +24V +24V +24V DC/DC Power Blue (2cables)0V supply 24VDC F.G. Take care to ground. OUTPUT INPUT Yellowish green Ionizer stop Grey Cleaning (When automatic cleaning unit is fitted) OUTPUT +24V...
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Page 15: Wiring Of The Power Supply Cable
Doc. no.IZ*-OMR0035-A 3-2-2. Wiring of the Power Supply Cable Fix the cables with more than the minimum bending radius to prevent an excessive stress from being applied to the cables and/or connectors. Minimum bend radius: 38 mm Note: This is an allowable bend radius at 20 Unused electric wires should be cut short or insulated to avoid contacting with other electric wires. -
Page 16: Timingchart
Doc. no.IZ*-OMR0035-A 3-3. Timingchart Operation Power supply Incorrect high Fan motor failure CPU failure Power Power Note1 Power Note1 Display Status Discharge stop input Power Power Error Error Error Error Power supply switch POWER Discharge stop signal Cleaning signal ― Error signal ―... -
Page 17: Function
Doc. no.IZ*-OMR0035-A 4. Function 4-1. Name of Parts Name Panel display Type Description Power supply switch POWER Switch Turn the Ionizer on and off. Green LED lights up when the power supply is ON; green LED Power supply indicator flashes when the power supply is abnormal; and red LED (Green/ Red) flashes when the CPU is abnormal. -
Page 18: Adjustment Of Air Flow
Doc. no.IZ*-OMR0035-A 4-3. Adjustment of Air Flow The air flow can be adjusted with an air flow adjustment dial displayed as BLOW SPEED. The details of the scales of the air flow adjustment dial and the air flow rate are shown in the table below. Air flow rate [ /min] Air flow adjustment dial... -
Page 19: Emitter Dirt Detection And Cleaning
Doc. no.IZ*-OMR0035-A 4-4. Emitter Dirt Detection and Cleaning If the ionizer is used for an extended period of time, contamination such as dust will stick to the emitters, reducing the static neutralization performance. This product has a function which monitors the emitter contamination all the time. When the emitter contamination is detected, it is indicated by the maintenance signal and LED. -
Page 20: Emitter Cleaning With An Automatic Cleaning Unit (Option)
Doc. no.IZ*-OMR0035-A Felt 2 replacement felt pads included Rubber grindstone Cleaning kit (IZS30-M2) The cleaning kit has a felt pad and a rubber grindstone. Choose the felt or rubber grindstone depending on the level of contamination to effectively clean the emitters. Felt: Use for normal cleaning. -
Page 21: Automatic Cleaning Unit Assembly
Doc. no.IZ*-OMR0035-A 4-4-3. Automatic Cleaning Unit Assembly The assembly procedure of the automatic cleaning unit is as follows: 1) Remove the emitter cartridge from the body referring to "4-5. Replacement of Emitter Cartridge". 2) Insert the parts B of the automatic cleaning unit into the parts A of the body. 3) Slide the automatic cleaning unit in direction C. -
Page 22: Replacement Of Cleaning Arm
Doc. no.IZ*-OMR0035-A 4-4-4. Replacement of Cleaning Arm The replacement procedure of the cleaning arm mounted on the automatic cleaning unit is as follows: 1) Refer to "4-4-3. Automatic Cleaning Unit Assembly", remove the automatic cleaning unit by following the reverse procedure. 2) Hold the motor shaft mounting part of the cleaning arm with a tool such as pliers, and pull it out in A direction while the part B is being held. -
Page 23: Replacement Of Emitter Cartridge
Doc. no.IZ*-OMR0035-A 4-5. Replacement of Emitter Cartridge If the emitters are worn out or damaged, replace the emitter cartridge. Before replacing the emitters, make sure that the power supply is OFF and confirm that the fan motor stops. Fan motor rotates due to inertial force even when supplying power is stopped. Confirm that the fan stops before performing repair work. - Page 24 Doc. no.IZ*-OMR0035-A 2) Incorrect high voltage When incorrect electric discharge is generated during the ionizer operation, the abnormal signal will be turned OFF (ON when it is normal), and the ION/HV LED (red) will light up to indicate the error. When the failure occurs, the fan motor rotation and ion generation are stopped.
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Page 25: Offset Voltage Performance Maintaining Function
Doc. no.IZ*-OMR0035-A 4-7. Offset Voltage Performance Maintaining Function This product uses corona discharge for ion generation, and DC method for voltage application. Although the ion generation efficiency of the DC method is high, the contamination and/or wear level are different between the plus emitters and minus emitters when the product is used for a long period of time. Therefore, the offset voltage (ion balance) performance will be deteriorated quickly. -
Page 26: Louver (Option)
Doc. no.IZ*-OMR0035-A 4-8. Louver (Option) By mounting a louver onto this product, the generated ions can be diffused or sent with focusing. When diffusing the generated ions, the static neutralization area can be wider in one direction by extending the area to an oval area compared to a circular area. When the louver is mounted so that its adjuster moves horizontally, the ionized air spreads out as shown in the figure. -
Page 27: Filter (Option)
Doc. no.IZ*-OMR0035-A The angle of the louver can Indicator be adjusted by sliding the adjuster of the louver. Right and left sides can be adjusted individually depending on the static neutralization area and/or direction. The indicator shows the adjustment position. Louver Louver adjustment adjustment... -
Page 28: Performance
Doc. no.IZ*-OMR0035-A 5. Performance Performance data shown in this chapter is based on an electrified plate (dimensions: 150 x 150 mm, electrostatic capacity: 20pF) defined by ANSI standard (ANSI/ESD STM3.1-2006). Use this data as a guideline for selection, as the performance data may vary depending on the material and size of the work piece. 5 -1. - Page 29 Doc. no.IZ*-OMR0035-A 2) Static neutralization area (Air flow setting: 10, Discharge time from 1000 V to 100 V) IZF21 IZF31 6sec 8sec 2sec 4sec -300 1200 1600 2000 Installation distance mm 3) Static neutralization area (Air flow setting: 1, Discharge time from 1000 V to 100 V) IZF21 IZF31 4sec...
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Page 30: Dimensions
Doc. no.IZ*-OMR0035-A 6. Dimensions □ □□□□ IZF21- □ □ □□ IZF21- (with Bracket) - Page 31 Doc. no.IZ*-OMR0035-A □ □□□□ IZF31- □ □ □□ IZF31- (with Bracket)
- Page 32 Doc. no.IZ*-OMR0035-A □ □□ □ □ □□ □ IZF21- (with Automatic cleaning unit) IZF31- (with Automatic cleaning unit) □ □□ □ □ □□ □ IZF21- (with Louver) IZF31- (with Louver) □ □□□ □ □□□ IZF21- U (with Filter) IZF31- U (with Filter)
- Page 33 Doc. no.IZ*-OMR0035-A Power supply cable IZS41-CP Product No. IZS41-CP 3000 +100 IZS41-CPZ 9850 Shield wire AC adapter IZF21-CG1 (with AC cord) IZF21-CG2 (without AC cord) Inlet IEC60320-C6...
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Page 34: Specifications
Doc. no.IZ*-OMR0035-A 7. Specifications Model IZF21 (NPN) IZF21-P (PNP) IZF31 (NPN) IZF31-P (PNP) Air flow 1.8 m /min 4.4 m /min Applied voltage +/-5kV Ion generating method Corona discharging method Voltage application method Offset voltage +/-5 V (ion balance) Note) Power supply voltage 24 VDC +/-10 (%) Current consumption... -
Page 35: Troubleshooting
Doc. no.IZ*-OMR0035-A 8. Troubleshooting... - Page 36 Doc. no.IZ*-OMR0035-A Revision history (March.27.2024) Revision A The Safety Instructions. (p3, p4) The words deleted. (Consult SMC beforehand when using this product for other intentions. (See Warning No. 4 on page 3) (p5) The back cover. (p36) Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
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