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SMC Networks IZS42 Series Manual
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SMC Networks IZS42 Series Manual

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Ionizer
Potential amplitude:
Rapid static neutralization: Fastest time
Energy saving
high-efficiency
cartridge
IZS40/41/42
25
V
or less
Dual AC Type
The potential amplitude of the workpiece is reduced by means of dual AC.
Feedback Sensor Type
Rapid static neutralization by a feedback sensor
Standard Type
Simple operation: Can be controlled by powering the ionizer ON
*1 IZS42 installation height: 300 mm
*2 Conditions: With feedback sensor, Discharge time from 1000 V to 100 V
Series
*
1
0.1
s
*
2
IZS42
IZS40
Object to be neutralized: Charged plate (150 mm x 150 mm, Capacitance 20 pF)
Installation distance: 200 mm (Tungsten emitter with air purge)
RoHS
Series
IZS41
Series
Series
CAT.ES100-97C

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Summary of Contents for SMC Networks IZS42 Series

  • Page 1 Ionizer RoHS Potential amplitude: or less Rapid static neutralization: Fastest time Energy saving high-efficiency cartridge Dual AC Type IZS42 Series The potential amplitude of the workpiece is reduced by means of dual AC. Feedback Sensor Type IZS41 Series Rapid static neutralization by a feedback sensor Standard Type IZS40 Series...
  • Page 2 IZS40/41/42 Series Dual AC Type IZS42 Series (Potential amplitude reduction specification) Potential amplitude: V or less reduction compared to the existing model (Compared to the IZS31 series at an installation height of 300 mm) The potential amplitude can be reduced with SMC’s original dual AC type sensor. Static neutralization in consideration of damage to a device which is sensitive to electrostatic discharge (ESD) can be achieved.
  • Page 3 Ionizer Feedback Sensor Type IZS41 Series (High speed static neutralization specification) Rapid static neutralization by a feedback sensor ∗ An auto balance sensor Feedback sensor is installed. The discharge speed can be increased by using a feedback sensor (option) to detect the workpiece's electrostatic potential and continuously emit ions of the opposite polarity.
  • Page 4 IZS40/41/42 Series Adjustment and maintenance labor can be reduced by using an auto balance sensor. Built-in type (Standard) High accuracy type (Option) The sensor is installed within the ionizer T he ion balance near the workpiece can ¡ be accurately adjusted automatically. body and may be mounted anywhere.
  • Page 5 Refer to page 6 for “Models and Functions.” M inimizes the contamination of ¡ S elect from “Manual Operation” mode, ¡ emitters by discharging compressed which performs adjustment only when air at the surface of the emitters connected, and “Automatic Operation” mode, which continuously performs adjustment while connected.
  • Page 6 IZS40/41/42 Series Air can be supplied by air piping on one side. T he optimal design of the piping port size allows for sufficient blow ¡ Piping on both sides performance even with piping only on one side. Piping only on one side High speed static neutralization cartridge Energy saving static neutralization cartridge Energy saving high-efficiency cartridge...
  • Page 7 Ionizer IZS40/41/42 Series Models and Functions IZS42 IZS41 IZS40 Series Method of applying voltage Dual AC Sensing AC, AC, DC Built-in type (Standard) Auto balance — sensor High accuracy type (Option) — — Feedback sensor (Option) — Transition wiring — may be used.
  • Page 8 Application Examples For the static neutralization of films For the static neutralization of film-molded goods · Prevents the adhesion of dust · Prevents goods from adhering to the conveyer · Prevents winding failure due to wrinkles, etc. · Prevents the dispersion of finished goods For the static neutralization of packing films For the static neutralization during wafer transfer ·...
  • Page 9 C O N T E N T S IZS40/41/42 Ionizer Series Technical Data: Static Neutralization Characteristics Dual AC Type IZS42 Series q Installation Distance and Discharge Time p. 9 ································ w Static Neutralization Range p. 10 ························································ e Potential Amplitude p.
  • Page 10 IZS40/41/42 Series Technical Data * Static neutralization characteristics are based on data using a charged plate (dimensions: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards (ANSI/ESD STM3.1-2015). For “Sensing AC” mode, the installation height of the sensor is 25 mm. Static Neutralization Characteristics Use this data only as a guideline for model selection because the values vary depending on the material and/or size of the subject.
  • Page 11 IZS40/41/42 Series Technical Data * Static neutralization characteristics are based on data using a charged plate (dimensions: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards Static Neutralization Characteristics (ANSI/ESD STM3.1-2015). Use this data only as a guideline for model selection because the values vary depending on the material and/or size of the subject. w Static Neutralization Range (Discharge Time from 1000 V to 100 V) IZS40, 41 Ion Generation Frequency: 30 Hz 1) For cartridges without air purge...
  • Page 12 IZS40/41/42 Series * Static neutralization characteristics are based on data using a charged plate (dimensions: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards Static Neutralization Characteristics (ANSI/ESD STM3.1-2015). Use this data only as a guideline for model selection because the values vary depending on the material and/or size of the subject. w Static Neutralization Range (Discharge Time from 1000 V to 100 V) IZS40, 41 Ion Generation Frequency: 30 Hz 4) Energy saving high-efficiency cartridge, Supply pressure: 0.3 MPa...
  • Page 13 IZS40/41/42 Series Technical Data * Static neutralization characteristics are based on data using a charged plate (dimensions: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards Static Neutralization Characteristics (ANSI/ESD STM3.1-2015). Use this data only as a guideline for model selection because the values vary depending on the material and/or size of the subject. w Static Neutralization Range (Discharge Time from 1000 V to 100 V) IZS42 Ion Generation Frequency: 30 Hz 3) Energy saving static neutralization cartridge, Supply pressure: 0.3 MPa...
  • Page 14 IZS40/41/42 Series * Static neutralization characteristics are based on data using a charged plate (dimensions: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards Static Neutralization Characteristics (ANSI/ESD STM3.1-2015). Use this data only as a guideline for model selection because the values vary depending on the material and/or size of the subject. e Potential Amplitude IZS40, 41 Supply Pressure: 0.3 MPa IZS42 Supply Pressure: 0.3 MPa...
  • Page 15 IZS40/41/42 Series Technical Data * Static neutralization characteristics are based on data using a charged plate (dimensions: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards Static Neutralization Characteristics (ANSI/ESD STM3.1-2015). Use this data only as a guideline for model selection because the values vary depending on the material and/or size of the subject. r Pressure —...
  • Page 16 Ionizer RoHS IZS40/41/42 Series How to Order Dual AC type Feedback sensor type Standard type IZS 40 1600 Type 40 1600 Type 41, 42 Bar type r t y u i o Type Type Bar length Standard type Feedback sensor type Symbol Bar length [mm] Symbol Bar length [mm] 1120 Dual AC type...
  • Page 17 IZS40/41/42 Series Ionizer Made to Order Symbol Description Specifications Manufacturable bar length [mm]: 460 + 60 x n (n: Integer from 1 to 34) -X10 Non-standard bar length (For n = 2, 3, 6, 11, 14, 19, 24, 31, and 34, use a standard model.) 1660 Ordering example) 1660...
  • Page 18 IZS40/41/42 Series Specifications IZS40 IZS41- IZS41-P IZS42- IZS42-P Ionizer model ( NPN ) ( PNP ) ( NPN ) ( PNP ) Ion generation method Corona discharge type Method of applying voltage AC, DC AC, Sensing AC, DC Dual AC Applied voltage ±7000 V ±6000 V...
  • Page 19 IZS40/41/42 Series Ionizer Accessories (for Individual Parts) Feedback sensor Auto balance sensor [High accuracy type] IZS31-DF IZS31-DG High speed static neutralization cartridge Power supply cable · IZS40-NT · IZS40-CP · IZS41-CP (3 m) (3 m) (Emitter material: Tungsten) · · IZS40-CPZ ·...

  • Page 20: Table Of Contents

    IZS40/41/42 Series Accessories Sold Separately Drop prevention cover IZS40 E Mounted part of emitter cartridge Number of fixed emitter cartridges IZS40-E3 IZS40-E4 IZS40-E5 Number of required drop prevention covers Specify “-X14” at the end of the standard model number when ordering a drop prevention cover attached to the body.
  • Page 21 IZS40/41/42 Series Ionizer Wiring: IZS40 How to connect the cable of the connector Wire cables according to the circuitry and wiring chart. 1) Cut the cable as shown in the figure to the below. 1. Grounding of F.G. cable Refer to the following table for the applicable wire size. Make sure to ground the F.G.
  • Page 22 IZS40/41/42 Series Wiring: IZS41, 42 Connector housing pin numbers Wiring Pin no. Cable color Cable size Signal name Signal direction Description Brown +24 VDC Connect the power supply to operate the ionizer. Blue Make sure to ground with a ground resistance of 100 Ω or less to use it as a reference electric potential for ionizer. Green F.G.
  • Page 23 IZS40/41/42 Series Ionizer Wiring Circuit: IZS41, 42 NPN specification Shield Ionizer (IZS41, 42) Green F.G. ∗ Ground with a ground resistance of F.G. 100 Ω or less. +24 V Brown (2 pcs.) +24 VDC +24 V Power DC/DC Blue (2 pcs.) 0 V supply 24 VDC F.G.

  • Page 24: Izs40-E3

    IZS40/41/42 Series Dimensions IZS40 Ionizer 60 x (n−1) n (Number of emitter cartridges), One-touch Fittings L Dimensions Applicable tubing O.D. Part no. [mm] [mm] IZS40-340 ø IZS40-400 ø Metric IZS40-460 ø IZS40-580 ø 3/16" IZS40-640 ø 1/4" IZS40-820 ø Inch 5/16"...

  • Page 25: Izs41

    IZS40/41/42 Series Ionizer Dimensions IZS41, 42 Ionizer 60 x (n-1) n (Number of emitter cartridges), One-touch Fittings L Dimensions Applicable tubing O.D. Part no. [mm] [mm] IZS4-340 ø IZS4-400 ø Metric IZS4-460 ø IZS4-580 ø 3/16" IZS4-640 ø 1/4" IZS4-820 ø...
  • Page 26 IZS40/41/42 Series Dimensions IZS31-DF Feedback sensor 2 x ø3.4 2 x ø3.4 Amplifier Head 1500 3500 87.5 Detection hole 10.5 (7.5) IZS31-DG Auto balance sensor [High accuracy type] 2 x ø3.4 Head 2 x ø3.4 Amplifier 1500 3500 Sensor 2 x Counterbore 6.6, Depth 5.7 (Height of thread bearing surface 8.8)

  • Page 27: Transition Wiring Cable

    IZS40/41/42 Series Ionizer Dimensions Power supply cable IZS40-CP Terminal semi-stripped 43.6 Cable Specifications No. of cable wires/Size 3 cores/AWG24 Nominal cross section 0.2 mm Conductor Outside diameter 0.66 mm Insulator Outside diameter 1.0 mm Material Lead-free PVC Sheath Outside diameter 3.8 mm Shield wire IZS41-CP...
  • Page 28 IZS40/41/42 Series Specific Product Precautions 1 Be sure to read this before handling the products. Refer to the back cover for safety instructions. Selection Mounting Caution Warning 1. This product is intended to be used with general 3. Install the product so that the entire bar does not have factory automation (FA) equipment.
  • Page 29 IZS40/41/42 Series Specific Product Precautions 2 Be sure to read this before handling the products. Refer to the back cover for safety instructions. Mounting Wiring / Piping Caution Warning 2. Make sure to confirm the effect of static neutraliza- 11. Transition wiring of ionizer tion after installation.
  • Page 30 IZS40/41/42 Series Specific Product Precautions 3 Be sure to read this before handling the products. Refer to the back cover for safety instructions. Operating Environment / Storage Environment Maintenance Warning Warning 1. Observe the fluid temperature and ambient temperature 1. Periodically inspect the ionizer and clean the range.
  • Page 31 IZS40/41/42 Series Specific Product Precautions 4 Be sure to read this before handling the products. Refer to the back cover for safety instructions. Handling Caution 1. Do not drop, bump or apply excessive impact (100 or more) while handling. Even though it does not appear to be damaged, the internal parts may be damaged and cause a malfunction.
  • Page 32 These safety instructions are intended to prevent hazardous situations and/or Safety Instructions equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for ∗1) safety and must be followed in addition to International Standards (ISO/IEC) and other safety regulations.

This manual is also suitable for:

Izs41 seriesIzs40 seriesIzs40Izs41Izs42