Fimap MMg Use And Maintenance Manual

Fimap MMg Use And Maintenance Manual

Professional scrubbing machines
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MMg
PROFESSIONAL SCRUBBING MACHINES
USE AND MAINTENANCE MANUAL
ORIGINAL INSTRUCTIONS DOC. 10063841 - Ver. AC - 08-2020

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Summary of Contents for Fimap MMg

  • Page 1 PROFESSIONAL SCRUBBING MACHINES USE AND MAINTENANCE MANUAL ORIGINAL INSTRUCTIONS DOC. 10063841 - Ver. AC - 08-2020...
  • Page 3: Location Of The Main Machine Components

    LOCATION OF THE MAIN MACHINE COMPONENTS The machine's main components are the following: 20. Service brake pedal. 21. Drive pedal. Lateral scrubbing brush head (optional). 22. Horn button. Scrubbing brush head. 23. Recycle control button (optional). Squeegee body. 24. Side brush control button (optional). Hour meter display –...
  • Page 4: Table Of Contents

    CONTENTS LOCATION OF THE MAIN MACHINE COMPONENTS .............3 CONTENTS ..........................4 GENERAL DESCRIPTION ......................6 GENERAL SAFETY REGULATIONS ........................6 SYMBOLS USED IN THE MANUAL ........................6 DEFINITION OF LEVELS OF WARNING ......................6 PURPOSE AND CONTENT OF THE MANUAL ..................... 7 TARGET GROUP ..............................
  • Page 5 ACTIVATING DETERGENT SOLUTION RECYCLING (FLR VERSION) ............25 TAG INSERTION (FFM VERSION) ........................25 OVERFLOW DEVICE ............................25 AT THE END OF THE WORK ....................26 ROUTINE MAINTENANCE .......................26 DRAINING THE RECOVERY TANK ........................29 CLEANING THE RECOVERY TANK FILTERS ....................29 CLEANING THE SQUEEGEE BODY ........................
  • Page 6: General Description

    GENERAL DESCRIPTION The descriptions contained in this document are not binding. The company therefore reserves the right to make any modifications at any time to elements, details, or accessory supply, as considered necessary for reasons of improvement or manufacturing/commercial requirements. The reproduction, even partial, of the text and drawings contained in this document is prohibited by law.
  • Page 7: Purpose And Content Of The Manual

    TECHNICAL DESCRIPTION The MMg is a floor scrubbing machine that's capable of handling a wide variety of floors and types of dirt thanks to the mechanical action of two brushes and the chemical action of a water-detergent solution. As it advances, it collects the dirt removed, as well as the detergent solution not absorbed by the flooring itself.
  • Page 8: Serial Number Plate

    SERIAL NUMBER PLATE The serial number plate is located at the rear of the steering column, and indicates the machine's general characteristics, including its serial number. The serial number is a very important piece of information and should always be provided together with any request for assistance or when purchasing spare parts.
  • Page 9: Symbols Used On The Machine

    TECHNICAL DATA Cylindrical Orbital [KMS] Battery compartment dimensions (length - width - height) Weight of batteries used for test [four 6V batteries, model 6TP210] Machine net weight [IEC 62885-9] Machine weight during transport [IEC 62885-9] GVW [IEC 60335-2-72; IEC 62885-9]) Sound pressure on the operator's ears (Lp ) [ISO 11201, ISO 4871, EN 60335-2- dB (A)
  • Page 10: Labels Used On The Machine

    Squeegee body working position symbol: Applied to the steering column to indicate the squeegee control lever direction of rotation for bringing the squeegee to its working position. Squeegee body standby position symbol: Applied to the steering column to indicate the squeegee control lever direction of rotation for bringing the squeegee to its standby position.
  • Page 11 Label warning about the risk of crushed hands: Indicates danger to hands due to crushing between two surfaces. Acoustic signalling device control label: Applied in the vicinity of the steering column to indicate the acoustic signalling device's control button. Label for the detergent solution recycling system activation button (optional): Used on the steering column to indicate the control button of the detergent solution recycling system.
  • Page 12: Preparation Of Machine

    PREPARATION OF MACHINE...
  • Page 13: Handling The Packaged Machine

    4. Connect the power supply cable to the connector (4) that is located on the traction motor (Fig.4). ATTENTION: you are advised to have the electric connections completed by a qualified, FIMAP trained technician. 5. Once the electrical connection is complete, close the left-hand side carter again.
  • Page 14: How To Move The Machine

    For battery maintenance and recharging, respect the instructions provided by the battery manufacturer. When the batteries reach the end of their service life, they must be disconnected by a FIMAP assistance centre technician or by a specialised and properly trained worker, and must be subsequently removed from the battery compartment using suitable lifting devices.
  • Page 15: Inserting The Batteries Into The Machine

    3. Check that the traction motor power supply cable is connected to the connector (4) (Fig.4); if this is not the case, proceed with connecting it. ATTENTION: you are advised to have the electric connections completed by a qualified, FIMAP trained technician.
  • Page 16: Assembling The Squeegee Body

    2. Carry out the steps to ensure the machine is in a safe condition (read “MACHINE SAFETY” on page 14. ATTENTION: Park the appliance in an enclosed place, on a flat surface; near the appliance there must be no objects that could either damage it, or be damaged through contact with it.
  • Page 17: Inserting Water System Filter

    WARNING: It is recommended to wear the appropriate PPE (Personal Protective Equipment), suitable for the work to be carried out. 5. Unscrew the knobs (16) in the squeegee body pre-assembly (Fig.16). 6. First, insert the left pin (17) on the squeegee body into the left slit (18) in the squeegee support (Fig.17), so that the bushing adheres to the walls of the slit in the squeegee support.
  • Page 18: Fitting The Side Brush (Scrubbing Version)

    3. Turn the brush head control lever (6) anti-clockwise (Fig.8); in this manner the brush head body will be raised off the floor. 4. Once the brush head body has arrived in its resting position, perform the procedure for securing the machine (see the section entitled “MACHINE SAFETY”...
  • Page 19: User Seat Adjustment

    6. With the brush head raised, release the pad support retainers (33) - (Fig.32) shows the rotation direction for releasing the front retainer. 7. Use the handle (34) to remove the pad support (35) (Fig.33). 8. Place the required pad in the lower part of the support (Fig.34). 9.
  • Page 20: Starting Work

    7. For orbital versions, check that the abrasive pad is in good working condition. If this is worn, replace it (see “ASSEMBLING THE ABRASIVE PAD (ORBITAL VERSION)” on page 18. 8. For scrubbing versions, check that the brush head body splashguard rubber blades are in good working condition. If they are worn, replace them (see “REPLACING THE BRUSH HEAD SPLASHGUARDS (SCRUBBING VERSION)”...
  • Page 21: Hour Meter

    N.B.: In the first screen the nominal battery voltage programmed into the control board is displayed on the left of the screen, and on the right, the minimum inhibit temperature appears (Fig.3). N.B.: The second screen displays the hours of work completed by the machine (Fig.4). 5.
  • Page 22: Scrubbing With Drying

    7. The machine will now begin to work with full efficiency until the battery is flat or until the detergent solution has finished. N.B.: If the drive pedal is released during work, the gear motors (on the brush head) and the solenoid valve will stop working. N.B.: when filling the solution tank, it is good practice to empty the recovery tank using the special drainage hose.
  • Page 23: Additional Functions

    ADDITIONAL FUNCTIONS REGULATING THE DETERGENT SOLUTION To adjust the amount of detergent solution on the brush, proceed as follows: 1. Open the tap's output flow to maximum, and shift the knob on the left hand side of the steering column (1) (Fig.1) upward. 2.
  • Page 24: Extra Brush Head Pressure

    EXTRA BRUSH HEAD PRESSURE This machine is capable of increasing the pressure exerted upon the brushes during the work cycle. This can be done in the following manner: 1. Check to make sure that the brush head body is in contact with the floor. If this is not the case, adjust the brush head control lever (4) on the steering column (Fig.4).
  • Page 25: Activating The Side Brush

    NUMBER TYPE DESCRIPTION NUMBER TYPE DESCRIPTION AL_60 Function Time-out Actuator 1 AL_80 Traction Overtemperature AL_61 Function Amperometric Actuator 1 AL_81 Traction Power board damaged AL_62 Function Overcurrent Actuator 1 AL_82 Traction Main fuse faulty AL_63 Function Incorrect limit switches - actuator 1 AL_83 Traction Main contactor faulty...
  • Page 26: At The End Of The Work

    AT THE END OF THE WORK At the end of the work, and before carrying out any type of maintenance, perform the following operations: 1. Turn the brush head control level (1) anti-clockwise (Fig.1); in this manner the brush head body will be raised off the floor. 2.
  • Page 27 MACHINE INTERVAL PROCEDURE REFERENCE COMPONENTS MACHINE WATER Clean the filter in the machine's water “CLEANING THE WATER SYSTEM FILTER” on page SYSTEM system. Clean the vacuum hose. “CLEANING THE VACUUM HOSE” on page 32 Check the condition and wear of the “REPLACING THE SQUEEGEE BODY RUBBER rubber blades on the squeegee body.
  • Page 29: Draining The Recovery Tank

    DRAINING THE RECOVERY TANK Proceed as follows to empty the recovery tank: 1. Remove the drainage hose of the recovery tank (1) from the clamps; it is located at the rear of the machine (Fig.1). 2. Bend the end of the drainage tube in order to create a choke and prevent the content from coming out (Fig.2), then position the tube on the discharge surface, unscrew the cap, and gradually release the tube.
  • Page 30: Emptying The Solution Tank

    EMPTYING THE SOLUTION TANK Proceed as follows to empty the solution tank: 1. Close the detergent solution flow, and shift the knob (13) on the left-hand side of the steering column (Fig.16) downwards. 2. Move to the left-hand side of the machine and open the left lateral carter (14) (Fig.17). 3.
  • Page 31: Cleaning The Brush Head Body Brushes (Sweeping Version)

    N.B.: Check the wear of the bristles and replace the brushes if they are excessively worn (the bristle protrusion must not be less than 10mm; this distance is indicated on the brush by the yellow band). To replace the brush, see “ASSEMBLING THE BRUSH HEAD BRUSHES (SCRUBBING VERSION)”...
  • Page 32: Cleaning The Brush Head Body Splashguard Rubber Blades (Sweeping Version)

    CLEANING THE BRUSH HEAD BODY SPLASHGUARD RUBBER BLADES (SWEEPING VERSION) Careful cleaning of the splashguard rubber blades present in the brush head body guarantees better cleaning of the floor; in order to clean the splashguard rubber blades, proceed as follow: 1.
  • Page 33: Extraordinary Maintenance Work

    EXTRAORDINARY MAINTENANCE WORK REPLACING THE SQUEEGEE BODY RUBBER BLADES Ensuring the integrity of the squeegee body's rubber blades guarantees better floor cleaning and drying results, as well as a longer service life for the suction motor. In order to replace the squeegee body's rubber blades, do the following: 1.
  • Page 34: Replacing The Brush Head Splashguards (Scrubbing Version)

    REPLACING THE BRUSH HEAD SPLASHGUARDS (SCRUBBING VERSION) If the splashguard rubber blades of the brush head side casing are damaged they cannot work properly, namely they cannot convey the dirty detergent solution towards the squeegee, therefore the splashguard rubber blades need to be checked. To replace the brush head splashguards, proceed as follows: 1.
  • Page 35: Adjustment Interventions

    ADJUSTMENT INTERVENTIONS 4÷5mm ADJUSTING THE SQUEEGEE BODY'S RUBBER BLADES The careful adjustment of the squeegee body rubber blades guarantees better cleaning of the floor. To adjust the squeegee body blades, proceed as follows: 1. Sit on the driver’s seat. 2. Insert the key (1) into the main switch on the control panel. Bring the main switch to its "I" position by turning the key (1) a quarter turn clockwise (Fig.1).
  • Page 36: Adjusting The Brush Head Body Side Splashguards (Scrubbing Version)

    N.B.: Check the adjustment is correct by looking at the horizontal bubble gauge (6) on the squeegee body (Fig.6). • Once the adjustment has been completed, engage the stopper lever (4) (Fig.7). Adjusting the tilt of the squeegee body: • Loosen the stopper knob (7) for the squeegee's tilt adjustment knob (8) (Fig.8).
  • Page 37: Adjusting The Side Brush (Sweeping Version)

    9. Adjust the height of the splashguard in relation to the floor until the splashguard rubber blade is bent outwards, to the same degree along its entire length, at an angle of around 30° in relation to the floor. (Fig. 11). N.B.: Both the front and rear of the splashguard need to be at the same height off the floor.
  • Page 38 RED PAD Suitable for frequent use on relatively clean floors. Even cleans without water, and polishes by removing marks. GREEN PAD Suitable for removing surface layers of wax and for preparing the flooring for subsequent treatments. For wet use. BLACK PAD Suitable for wet scraping heavy layers of wax.
  • Page 39: Troubleshooting

    This operation must be carried out by expert personnel, THE MACHINE trained at the FIMAP assistance centre DOES NOT MOVE Go to the left-hand side of the machine, open the side The electrobrake located in the traction gearmotor is not carter and turn the lever in the traction gearmotor engaged.
  • Page 40 PROBLEM POSSIBLE CAUSE SOLUTION The machine does not start. Read the section “THE MACHINE DOES NOT START”. Read the section “INSUFFICIENT DETERGENT Not enough detergent solution comes out. SOLUTION ON THE BRUSHES”. The brushes have not been inserted correctly in the Check that the disc brushes are correctly inserted inside THE MACHINE machine.
  • Page 41: Ec Declaration Of Conformity

    37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products SCRUBBING MACHINES - mod. MMg CB; MMg Cylindrical CB; MMg Orbital CB comply with the requirements of the following Directives: • 2006/42/EC: Machinery Directive. • 2014/35/EC: Low Voltage Directive.
  • Page 42 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products SCRUBBING MACHINES - mod. MMg; MMg Cylindrical; MMg Orbital comply with the requirements of the following Directives: • 2006/42/EC: Machinery Directive. • 2014/30/EC: Electromagnetic compatibility directive.
  • Page 44 FIMAP S.p.A. - Via Invalidi del Lavoro, 1 - 37059 S. Maria di Zevio - Verona - Italy Tel. +39 045 6060411 – Fax +39 045 6060417 – E-mail:fimap@fimap.com www.fimap.com...

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