Index - Honda FJ500 Manual

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INDEX

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AIR CLEANER CHECK/CLEANING/REPLACEMENT ···3-5
A
AIR CLEANER REMOVAL/INSTALLATION ···················5-4
BEFORE TROUBLESHOOTING
B
IGNITION SYSTEM ····················································7-2
TROUBLESHOOTING ···············································4-2
BELT TENSION CHECK/ADJUSTMENT ·····················3-10
BOLTS AND NUTS TIGHTNESS ···································3-6
CABLE/HARNESS ROUTING ········································2-7
C
CARBURETOR DISASSEMBLY/ASSEMBLY ················5-6
CARBURETOR REMOVAL/INSTALLATION··················5-5
CLUTCH CABLE CHECK/ADJUSTMENT ······················3-9
CLUTCH LEVER DISASSEMBLY/ASSEMBLY ············14-5
CLUTCH LEVER FUNCTION ·········································3-6
COMBUSTION CHAMBER CLEANING ·······················3-14
CONTROL BASE/GOVERNOR ARM REMOVAL/
INSTALLATION·······························································6-2
CRANKCASE COVER/CRANKSHAFT/CAMSHAFT/
PISTON REMOVAL/INSTALLATION····························13-3
CRANKCASE COVER/CYLINDER BLOCK/PISTON/
CONNECTING ROD/CRANKSHAFT/CAMSHAFT
INSPECTION ································································13-6
CRANKSHAFT BEARING/OIL SEAL
REPLACEMENT ·························································13-12
CYLINDER HEAD DISASSEMBLY/ASSEMBLY ··········12-4
CYLINDER HEAD REMOVAL/INSTALLATION············12-3
CYLINDER HEAD/VALVES INSPECTION ···················12-5
DIMENSIONAL DRAWINGS···········································1-5
D
ENGINE IDLE SPEED CHECK/ADJUSTMENT ·············3-9
E
ENGINE OIL CHANGE ···················································3-4
ENGINE OIL LEVEL CHECK··········································3-3
ENGINE REMOVAL/INSTALLATION ···························10-2
ENGINE STOP SWITCH REMOVAL/INSTALLATION ···7-8
ENGINE TROUBLESHOOTING ·····································4-3
FAN COVER REMOVAL/INSTALLATION ······················7-3
F
FENDER REMOVAL/INSTALLATION ························15-13
FLYWHEEL REMOVAL/INSTALLATION························7-4
FRAME TROUBLESHOOTING ······································4-3
FRONT WHEEL REMOVAL/INSTALLATION (DER, DE
TYPE)··········································································15-14
FUEL TANK AND FILTER CLEANING ·························3-14
FUEL TANK REMOVAL/INSTALLATION ·······················5-3
FUEL TUBE CHECK·····················································3-15
GENERAL SYMPTOMS AND POSSIBLE CAUSES ······4-2
G
GOVERNOR ADJUSTMENT ··········································6-3
GOVERNOR REMOVAL/INSTALLATION ······················6-4
GREASE APPLICATION ················································3-7
HANDLE COLUMN ASSEMBLY REMOVAL/
H
INSTALLATION ···························································· 14-2
HANDLE COLUMN DISASSEMBLY/ASSEMBLY········ 14-3
IGNITION COIL AIR GAP CHECK/ADJUSTMENT ········ 7-6
I
IGNITION COIL INSPECTION ······································· 7-6
IGNITION COIL REMOVAL/INSTALLATION ················· 7-3
IGNITION SYSTEM TROUBLESHOOTING··················· 7-2
LUBRICATION & SEAL POINT ······································ 2-4
L
MAINTENANCE SCHEDULE ········································· 3-2
M
MAINTENANCE STANDARDS ······································ 2-2
MUFFLER REMOVAL/INSTALLATION·························· 9-2
ONE TOUCH DRAIN SYSTEM ···································· 16-2
O
PISTON DISASSEMBLY/ASSEMBLY·························· 13-5
P
PULLEY/V-BELT REMOVAL/INSTALLATION ············· 11-2
RECOIL STARTER DISASSEMBLY/ASSEMBLY·········· 8-3
R
RECOIL STARTER INSPECTION·································· 8-6
RECOIL STARTER REMOVAL/INSTALLATION ··········· 8-2
ROTOR ASSEMBLY CHECK (SER, DER TYPE) ········ 15-6
ROTOR DISASSEMBLY/ASSEMBLY
(SER, DER TYPE) ························································ 15-4
ROTOR REMOVAL/INSTALLATION
(SER, DER TYPE) ························································ 15-3
SEDIMENT CUP CLEANING ········································· 3-7
S
SERIAL NUMBER LOCATION ······································· 1-2
SPARK PLUG CAP INSPECTION ································· 7-7
SPARK PLUG CHECK/ADJUSTMENT/
REPLACEMENT····························································· 3-8
SPARK TEST ································································· 7-7
SPECIFICATIONS·························································· 1-3
THROTTLE CABLE CHECK/ADJUSTMENT ················· 3-9
T
THROTTLE LEVER DISASSEMBLY/ASSEMBLY ······· 14-7
TOOL ·············································································· 5-2
TOOLS
CYLINDER BLOCK·················································· 13-2
CYLINDER HEAD ···················································· 12-2
ROTOR/TRANSMISSION········································ 15-2
SERVICE INFORMATION ········································· 2-5
TORQUE VALUES ························································· 2-3
TRANSMISSION DISASSEMBLY/ASSEMBLY············ 15-8
TRANSMISSION OIL LEVEL CHECK···························· 3-6
TRANSMISSION REMOVAL/INSTALLATION ············· 15-7
TUBE ROUTING····························································· 2-8
VALVE CLEARANCE CHECK/ADJUSTMENT ············ 3-12
V
VALVE GUIDE REAMING ············································ 12-9
VALVE GUIDE REPLACEMENT·································· 12-8
VALVE SEAT RECONDITIONING ····························· 12-10
WIRING DIAGRAM························································· 1-7
W
INDEX
17
17-1