Shop fox W1843 Owner's Manual

Shop fox W1843 Owner's Manual

Knife blade sander/buffer (for models manufactured since 3/17

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MODEL W1843
KNIFE BLADE SANDER/BUFFER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 3/17)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © MAY, 2017 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#18917JH  Printed in Taiwan

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  • Page 1   MODEL W1843 KNIFE BLADE SANDER/BUFFER OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 3/17) Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com COPYRIGHT © MAY, 2017 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #18917JH  Printed in Taiwan...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
  • Page 3: Table Of Contents

    Contents INTRODUCTION........2 ACCESSORIES........32 Contact Info ........2 Sander/Buffer Accessories ....32 Manual Accuracy ........2 MAINTENANCE........34 Machine Data Sheet ......3 General .......... 34 Identification ........5 Cleaning & Protecting ......34 SAFETY..........6 Lubrication ........34 Standard Machinery Safety Instructions ..6 SERVICE..........
  • Page 4: Introduction

    Model W1843 (For Machines Mfd. Since 3/17) INTRODUCTION Contact.Info Manual.Accuracy We are committed to customer satisfaction. If We are proud to provide a high-quality owner’s you have any questions or need help, use the manual with your new machine! information below to contact us.
  • Page 5: Machine Data Sheet

    Switch Type ......................Push/Pull Motor Main Type ...................TEFC Capacitor-Start Induction Horsepower ......................1 HP Phase ......................Single-Phase Amps ........................14A Speed ......................1725 RPM Power Transfer ....................Direct Drive Bearings ................. Shielded & Permanently Lubricated Model W1843 Machine Specifications, Page 1 of 2...
  • Page 6 Approximate Assembly & Setup Time ................1 Hour Serial Number Location ....................ID Label Features Left Arbor Accepts Buffing Wheels, Sanding Drums, or Flap Wheels Belt Arm Can Be Tilted from 0–90 Degrees All Ball-Bearing Construction Cast-Iron Body Model W1843 Machine Specifications, Page 2 of 2...
  • Page 7: Identification

    Model W1843 (For Machines Mfd. Since 3/17) Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. Idler Wheel Tracking Adjustment Belt Quick-Release Lever Knob Sanding Platen...
  • Page 8: Safety

    Model W1843 (For Machines Mfd. Since 3/17) SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. mea- sures—this.responsibility.is.ultimately.up.to.the.operator!
  • Page 9 Model W1843 (For Machines Mfd. Since 3/17) WEARING.PROPER.APPAREL..Do not wear FORCING.MACHINERY..Do not force machine. It clothing, apparel, or jewelry that can become will do the job safer and better at the rate for entangled in moving parts. Always tie back which it was designed.
  • Page 10: Additional Safety For Belt Sanders

    Model W1843 (For Machines Mfd. Since 3/17) Additional.Safety.for.Belt.Sanders Serious injury or death can occur if fingers, clothing, jewelry, or hair get entangled in moving components. Impact injuries can occur from kickback if workpiece is improperly fed into moving sandpaper. Serious pinch injuries can occur from touching in-running nip point between table and sanding surface.
  • Page 11: Additional Safety For Buffing Systems

    Model W1843 (For Machines Mfd. Since 3/17) Additional.Safety.for.Buffing.Systems Serious injury or death can occur from fingers, clothing, jewelry, or hair getting entangled in rotat- ing buffing wheel, spindle, or other moving components. Workpieces thrown by buffing surface can strike operator or bystanders with moderate force, causing impact injuries. Long-term respiratory damage can occur from using machine without proper use of a respirator.
  • Page 12: Electrical

    Model W1843 (For Machines Mfd. Since 3/17) ELECTRICAL Circuit.Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an The. machine. must. be. properly. set. up.
  • Page 13: Grounding Requirements

    Model W1843 (For Machines Mfd. Since 3/17) Grounding.Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides GROUNDED 110V 5-15 RECEPTACLE a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.
  • Page 14: Setup

    Model W1843 (For Machines Mfd. Since 3/17) SETUP Unpacking This machine has been carefully packaged for safe This machine presents transportation. If you notice the machine has been serious injury hazards damaged during shipping, please contact your authorized to untrained users. Read Shop Fox dealer immediately.
  • Page 15: Hardware Recognition Chart

    Model W1843 (For Machines Mfd. Since 3/17) Hardware.Recognition.Chart USE THIS CHART TO IDENTIFY HARDWARE DURING THE INVENTORY/ASSEMBLY ⁄ " ⁄ " ⁄ " PROCESS. ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ "...
  • Page 16: Inventory

    Model W1843 (For Machines Mfd. Since 3/17) Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. Note: If you cannot find an item on this list, carefully check around/inside the machine and packaging materials.
  • Page 17: Machine Placement

    Model W1843 (For Machines Mfd. Since 3/17) Machine.Placement Cleaning.Machine Workbench.Load The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that Refer to the Machine.Specifications for the prevents corrosion during shipment and storage. weight and footprint specifications of your This rust preventative works extremely well, but machine.
  • Page 18: Bench Mounting

    Model W1843 (For Machines Mfd. Since 3/17) Bench.Mounting Number.of.Mounting.Holes........8 Diameter.of.Mounting.Hardware.Needed....⁄ " Bolt The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing Flat Washer accidental injury or damage.
  • Page 19: Assembly

    Model W1843 (For Machines Mfd. Since 3/17) Assembly Before beginning the assembly process, refer to Items. Mounting Needed.for.Setup and gather everything you need. Adapter Ensure all parts have been properly cleaned of the heavy-duty rust-preventative applied at the factory, if applicable.
  • Page 20 Model W1843 (For Machines Mfd. Since 3/17) 5. Slide the assembled arm brackets onto the right- Arm Bracket Bushing hand arbor with the arm bracket bushing facing out, as shown in Figure 10, then secure it with the remaining (3) ⁄...
  • Page 21 Model W1843 (For Machines Mfd. Since 3/17) 11. Slide the drive wheel onto the right-hand arbor with a drive wheel flange ( ⁄ " center bore) on each side, then secure it in place with the remaining ⁄ "-16 arbor hex nut (see Figure 12).
  • Page 22 Model W1843 (For Machines Mfd. Since 3/17) 16. Remove the (3) cap screws and flat washers that hold the two pieces of the tool rest support assembly together. 17. Mount the first tool rest support to the back of the arm bracket with the ⁄...
  • Page 23: Test Run

    Model W1843 (For Machines Mfd. Since 3/17) Test.Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. Serious. injury. or. death. can. result. from. using. this. machine. BEFORE.
  • Page 24: Operations

    Model W1843 (For Machines Mfd. Since 3/17) OPERATIONS General The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand.
  • Page 25: Sanding Belt

    Model W1843 (For Machines Mfd. Since 3/17) Sanding.Belt Sanding Belt Width .......... 2" Sanding Belt Length ........72" To ensure a safe operation and good sanding results, the sanding belt must be properly installed, tensioned, and tracked. Tool.Needed. Hex Wrench 6mm ..........1 Installing.Sanding.Belt...
  • Page 26 Model W1843 (For Machines Mfd. Since 3/17) Tensioning.Sanding.Belt The sanding belt is properly tensioned when there is approximately ⁄ " deflection with slight pressure applied to the back loop of the belt, as shown in Figure 20. The sanding belt tension is adjusted by raising or lowering the sanding arm assembly.
  • Page 27 Model W1843 (For Machines Mfd. Since 3/17) Adjusting.Sanding.Belt.Tracking To ensure safe operation, the sanding belt must stay centered on the idler and drive wheels while the machine is ON. This is a trial-and-error process that requires some patience. To adjust the sanding belt tracking, do these steps: 1.
  • Page 28: Belt Sanding

    Model W1843 (For Machines Mfd. Since 3/17) Belt.Sanding The sanding belt is used to sand wood or metal. We recommend using aluminum oxide sanding belts for wood and silicon carbide for metal. Refer to Accessories on Page 34 for options from Shop Fox.
  • Page 29 Model W1843 (For Machines Mfd. Since 3/17) The sanding arm assembly tilts to a horizontal position, as shown in Figure 27. This arrangement is more convenient for certain types of sanding or grinding operations. Tools.Needed. Hex Wrench 5mm ..........1 Hex Wrench 6mm ..........1...
  • Page 30: Buffing & Polishing Setup

    Model W1843 (For Machines Mfd. Since 3/17) Buffing.&.Polishing.Setup The Model W1843 is capable of both buffing and sanding operations. IT IS NOT A GRINDER. The absence of grinding wheel guards and eye shields prohibits the use of this machine as a grinder.
  • Page 31: Buffing

    Model W1843 (For Machines Mfd. Since 3/17) Buffing Below are some quick tips for getting the most out of your buffer. Remember, there is no substitute for experience. Learning how to hold the workpiece, how much pressure Never buff with workpiece on top of to apply, how to move the workpiece against the wheel, the wheel.
  • Page 32: Buffing Compound Selection

    Model W1843 (For Machines Mfd. Since 3/17) Buffing.Compound. Selection Most colors of abrasives have similar applications, but always check with the manufacturer of your particular compound. Shop Fox offers the following compounds: Red Rouge — Made for fine polishing on brass and gold.
  • Page 33: Buffing Wheel Selection

    Model W1843 (For Machines Mfd. Since 3/17) Buffing.Wheel.Selection Buffing wheels are available for most types of metals and for different stages in the buffing process. Below are pictures and descriptions of common wheel types: Thin Chrome Plastics Copper Iron Plating &...
  • Page 34: Accessories

    Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com. Shop Fox Aluminum Oxide Sanding Belts are available in a wide range of grit options for your wood sanding needs. Each belt measures 2" x 72"...
  • Page 35 Model W1843 (For Machines Mfd. Since 3/17) The Shop Fox Laminated Hard Sisal Wheel is a popular choice for finishing various steels (including stainless), copper, aluminum and brass. Sisal removes small scratches, while the cloth gives a fine finish. D3195 – 6" x ⁄...
  • Page 36: Maintenance

    Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning. Lubrication The bearings for the Model W1843 were lubricated and sealed at the factory. Merely leave them alone unless they need replacement. To lubricate the pivot arm bushing, remove the sanding...
  • Page 37: Service

    Model W1843 (For Machines Mfd. Since 3/17) SERVICE Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt.
  • Page 38 Model W1843 (For Machines Mfd. Since 3/17) Operations PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION 1. Adjust belt tracking (Page 25). Sanding belt runs 1. Belt tracking not correct. off wheels. 2. Belt not correctly tensioned. 2. Correctly adjust the belt tension (Page 24).
  • Page 39: Electrical Safety Instructions

    Model W1843 (For Machines Mfd. Since 3/17) Electrical.Safety.Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.
  • Page 40: Wiring Diagram

    Model W1843 (For Machines Mfd. Since 3/17) Wiring.Diagram ON/OFF Button Motor Start Capacitor 400MFD 125V Ground Read Page 39 STOP Before Wiring Neutral This. motor. wiring. diagram. is. current. at. the. time. of. printing;. however,. always. use. the. diagram. on. the.
  • Page 41: Parts

    Model W1843 (For Machines Mfd. Since 3/17) PARTS Motor.Assembly 17-1 REF PART # DESCRIPTION REF PART # DESCRIPTION X1843001 BASE X1843017 CORD BRACKET X1843002 MOTOR CASE 17-1 X1843017-1 STRAIN RELIEF 3/8" TYPE-1 X1843003 PHLP HD SCR 5/16-18 X 1-1/4 X1843018...
  • Page 42: Sanding Assembly

    Model W1843 (For Machines Mfd. Since 3/17) Sanding.Assembly 54 53 50 65 47 68 60 61 75-1 -40-...
  • Page 43 Model W1843 (For Machines Mfd. Since 3/17) Sanding.Assembly.Parts.List REF PART # DESCRIPTION REF PART # DESCRIPTION XP1843030 HEX NUT 3/4-16 X1843061 HEX NUT 1/4-20 X1843032 PIVOT ARM MOUNTING BRACKET X1843062 SPRING BUSHING X1843033 PIVOT BRACKET W/O BUSHING X1843063 CAP SCREW 1/4-20 X 1...
  • Page 44: Labels & Cosmetics

    Model W1843 (For Machines Mfd. Since 3/17) Labels & Cosmetics restrict access or disable machine when unattended. Mfd. for Woodstock in Taiwan WARNING! WARNING! READ and UNDERSTAND EYE/LUNG INJURY MANUAL to avoid serious HAZARD! injury! If a manual is not...
  • Page 46 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...
  • Page 47: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc.

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