Shop fox W1828 Owner's Manual
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Shop fox W1828 Owner's Manual

12" disc sander
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MODEL W1828
12" DISC SANDER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 4/11)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © MAY, 2011 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#14118TS  Printed in China

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  • Page 1   MODEL W1828 12" DISC SANDER OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 4/11) Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © MAY, 2011 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #14118TS  Printed in China...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION ........2 ACCESSORIES ........21 Woodstock Technical Support ....2 MAINTENANCE ........22 Machine Specifications ......3 General .......... 22 Controls and Features ......5 Cleaning ......... 22 SAFETY ..........6 Table & Base ........22 Standard Machinery Safety Instructions ..6 Lubrication ........

  • Page 4: Introduction

    Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

  • Page 5: Machine Specifications

    Model W1828 (For Machines Mfg. Since 4/11) MODEL W1828 SHOP FOX 12" DISC SANDER Motors Main Type..................TEFC Capacitor Start Horsepower....................1 HP Voltage...................... 110V Phase...................... Single Amps......................10A Speed....................1725 RPM Cycle....................... 60 Hz Number of Speeds..................... 1 Power Transfer ................... Direct Drive Bearings...............
  • Page 6 Model W1828 (For Machines Mfg. Since 4/11) Product Dimensions Weight......................68 lbs. Width (side-to-side) x Depth (front-to-back) x Height......18 x 17-3/8 x 14-1/2 in. Footprint (Length x Width)................13 x 10 in. Shipping Dimensions Type......................Cardboard Content......................Machine Weight......................74 lbs. Length x Width x Height................

  • Page 7: Controls And Features

    Model W1828 (For Machines Mfg. Since 4/11) Controls and Features Sanding Disc Motor ON/OFF Switch w/Disabling Key Work Table Miter Gauge Dust Port Table Tilt Work Table Lock Handle Rubber (1 of 2) Foot Figure 1. Model W1828 controls and features. READ and understand this entire manual before using...

  • Page 8: Safety

    Model W1828 (For Machines Mfg. Since 4/11) SAFETY SAFETY For Your Own Safety, Read Manual Before Operating Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages.
  • Page 9 Model W1828 (For Machines Mfg. Since 4/11) APPROVED OPERATION. Untrained operators STABLE MACHINE. Unexpected movement during can be seriously hurt by machinery. Only operations greatly increases the risk of injury allow trained or properly supervised people and loss of control. Verify machines are to use machine.

  • Page 10: Additional Safety For Disc Sanders

    Model W1828 (For Machines Mfg. Since 4/11) Additional Safety for Disc Sanders DISC DIRECTION. Only sand on the downward- WORKPIECE INSPECTION. Nails, staples, knots, moving left side of the sanding disc. Sanding or other imperfections in the workpiece can on the upward-moving right side of the be dislodged and thrown from the sander sanding disc forces the operator to rely only at a high rate of speed into the operator or...

  • Page 11: Electrical

    Model W1828 (For Machines Mfg. Since 4/11) ELECTRICAL Availability Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by a qualified electrician in accordance with all applicable...

  • Page 12: Extension Cords

    Model W1828 (For Machines Mfg. Since 4/11) Grounding & Plug Requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of Serious injury could occur if you con- electric shock by providing a path of least resistance for nect the machine to power before electric current.

  • Page 13: Setup

    Model W1828 (For Machines Mfg. Since 4/11) SETUP Needed for Setup The following are needed to complete the setup process, but are not included with your machine. Description • Safety Glasses ..........1 • Cleaner/Degreaser ......As Needed • Disposable Shop Rags ......As Needed •...

  • Page 14: Machine Placement

    Model W1828 (For Machines Mfg. Since 4/11) Machine Placement Cleaning Machine • Workbench Load: This machine distributes The table and other unpainted parts of your a heavy load in a small footprint. Some disc sander are coated with a waxy grease that protects them from corrosion during shipment.

  • Page 15: Bench Mounting

    Model W1828 (For Machines Mfg. Since 4/11) Bench Mounting We strongly recommend that you mount your sander to a workbench to prevent it from moving during operation. Before doing so, remove the included feet. An unexpected Bolt movement could result in an injury or property damage. When you have chosen the location to mount the sander, Flat Washer the strongest option is a "Through Mount"...

  • Page 16: Power Connection

    Model W1828 (For Machines Mfg. Since 4/11) Power Connection After you have completed all previous setup instructions and circuit requirements, the machine is ready to be connected to the power supply. To avoid unexpected startups or property damage, use the following steps whenever connecting or disconnecting the machine.

  • Page 17: Test Run

    Model W1828 (For Machines Mfg. Since 4/11) Test Run Test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly.

  • Page 18: Operations

    Model W1828 (For Machines Mfg. Since 4/11) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.

  • Page 19: Disabling On/Off Switch

    Model W1828 (For Machines Mfg. Since 4/11) Disabling ON/OFF Switch The ON/OFF switch can be disabled by removing the switch disabling key, as shown in Figure 12. Disabling the switch in this manner can prevent unauthorized operation Children or untrained people can be of the machine, which is especially important if the seriously injured by this machine.

  • Page 20: Choosing Sandpaper

    Model W1828 (For Machines Mfg. Since 4/11) Choosing Sandpaper Stock Inspection and Requirements The Model W1828 uses a 12" adhesive-backed sanding disc. Some workpieces are not safe or may require modification before they are safe to sand. There are many types of sanding discs to Before sanding, inspect all workpieces for the choose from.

  • Page 21: Attaching Sandpaper

    Model W1828 (For Machines Mfg. Since 4/11) Attaching Sandpaper The Model W1828 sander uses 12" diameter pressure sensitive adhesive-backed (PSA) sanding discs. These are available in a variety of grits. The sandpaper can be replaced without removing the table. To attach the sandpaper disc, do these steps: 1.

  • Page 22: Disc Sanding

    Model W1828 (For Machines Mfg. Since 4/11) Disc Sanding Always keep the workpiece on the side of the wheel that is rotating down toward the table. This will keep the workpiece from flying out of your hands from the rotational forces. To use the sanding disc, do these steps: 1.

  • Page 23: Accessories

    Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.

  • Page 24: Maintenance

    Model W1828 (For Machines Mfg. Since 4/11) MAINTENANCE General Regular periodic maintenance on your machine will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: •...

  • Page 25: Service

    If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Table/Disc Parallelism...

  • Page 26: Miter Gauge Calibration

    Model W1828 (For Machines Mfg. Since 4/11) Miter Gauge Calibration The miter gauge should be perpendicular to the face of the disc when it is set at 90° and mounted in the table slot. If not, follow this procedure. Tools Needed Try Square or Machinist's Square ......1 Phillips Screwdriver #1 .........1 To calibrate the miter gauge, do these steps:...

  • Page 27: Troubleshooting

    Model W1828 (For Machines Mfg. Since 4/11) Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION...
  • Page 28 Model W1828 (For Machines Mfg. Since 4/11) PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Sandpaper clogs quickly or 1. Sandpaper grit is too fine for the 1. Replace with a coarser grit sandpaper. burns. job. 2. Workpiece is too moist. 2. Allow workpiece to dry out. 3.

  • Page 29: Electrical Safety Instructions

    These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482.

  • Page 30: Wiring Diagram

    Model W1828 (For Machines Mfg. Since 4/11) Wiring Diagram 110VAC Motor Ground Motor Junction Neutral ON/OFF Switch (viewed from behind) Ground Neutral Read Page 27 STOP 110V NEMA 5-15 Plug Before Wiring (As Recommended) -28-...

  • Page 31: Parts

    Model W1828 (For Machines Mfg. Since 4/11) PARTS Main -29-...

  • Page 32: Main Parts List

    MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the machine to enter service again. Contact Woodstock International, Inc. at (360) 734-3482 or www. shopfoxtools.com to order new labels.
  • Page 34 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...

  • Page 35: Warranty

    Woodstock International, Inc. will repair or replace, at its expense and at its option, the Shop Fox machine or machine part, which in normal use has proven to be defective, provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years, and provides Woodstock International, Inc.
  • Page 36 High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:...

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