Shop fox W1854 Owner's Manual
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Shop fox W1854 Owner's Manual

18 inch open-end drum sander
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MODEL W1854
18" OPEN-END DRUM SANDER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 02/18)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © APRIL, 2018 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#19084KBJHAB  Printed in China

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  • Page 1   MODEL W1854 18" OPEN-END DRUM SANDER OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 02/18) Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com COPYRIGHT © APRIL, 2018 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #19084KBJHAB  Printed in China...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION........2 ACCESSORIES........28 Woodstock Technical Support ....2 Sander Accessories ......28 Machine Specifications ......3 MAINTENANCE........29 Controls & Features ......5 General .......... 29 SAFETY..........6 Cleaning & Protecting ......29 Standard Machinery Safety Instructions ..6 Lubrication ........30 Additional Safety for Sanders ....

  • Page 4: Introduction

    Model W1854 (For Machines Mfd. Since 02/18) INTRODUCTION Woodstock.Technical.Support This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

  • Page 5: Machine Specifications

    Type....................Universal DC Power Transfer ................... Direct Drive Main Horsepower....................1.5 HP Phase....................Single‐Phase Amps......................13A Speed....................3450 RPM Type................ODP Capacitor‐Start Induction Power Transfer ................... V‐Belt Drive Bearings............... Shielded & Permanently Lubricated Model W1854 Machine Specifications, Page 1 of 2...
  • Page 6 Spring‐Loaded Sanding Belt Tension Sandpaper Conveyor Belt 4" Dust Port Electronic Variable‐Speed Conveyor Motor 4" Aluminum Sanding Drum Durable Powder‐Coated Finish Stationary Drum Headstock Paddle Switch with Removable Key Easy Access for Sandpaper Changes Model W1854 Machine Specifications, Page 2 of 2...

  • Page 7: Controls & Features

    Model W1854 (For Machines Mfd. Since 02/18) Controls.&.Features Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. A.. Conveyor.Feed.Rate.Dial: Rotate dial F.. Table.Elevation.Handwheel:.Raises clockwise to increase conveyor belt feed and lowers conveyor table (G).

  • Page 8: Safety

    Model W1854 (For Machines Mfd. Since 02/18) SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. mea- sures—this.responsibility.is.ultimately.up.to.the.operator!
  • Page 9 Model W1854 (For Machines Mfd. Since 02/18) WEARING.PROPER.APPAREL..Do not wear FORCING.MACHINERY..Do not force machine. It clothing, apparel, or jewelry that can become will do the job safer and better at the rate for entangled in moving parts. Always tie back which it was designed.

  • Page 10: Additional Safety For Sanders

    Model W1854 (For Machines Mfd. Since 02/18) Additional.Safety.for.Sanders Serious injury or death can occur if fingers, clothing, jewelry, or hair get entangled in moving components. Impact injuries can occur from kickback if workpiece is improperly fed into moving sandpaper. Serious pinch injuries can occur from touching in-running nip point between table and sanding surface.

  • Page 11: Electrical

    Model W1854 (For Machines Mfd. Since 02/18) ELECTRICAL Circuit.Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an The. machine. must. be. properly. set. up.

  • Page 12: Grounding Requirements

    Model W1854 (For Machines Mfd. Since 02/18) Grounding.Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides GROUNDED 110V 5-15 RECEPTACLE a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.

  • Page 13: Setup

    Model W1854 (For Machines Mfd. Since 02/18) SETUP Unpacking This machine has been carefully packaged for safe This machine presents transportation. If you notice the machine has been serious injury hazards damaged during shipping, please contact your authorized to untrained users. Read Shop Fox dealer immediately.

  • Page 14: Hardware Recognition Chart

    Model W1854 (For Machines Mfd. Since 02/18) Hardware.Recognition.Chart USE THIS CHART TO IDENTIFY HARDWARE DURING THE INVENTORY/ASSEMBLY ⁄ " ⁄ " ⁄ " PROCESS. ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ "...

  • Page 15: Inventory

    Model W1854 (For Machines Mfd. Since 02/18) Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. Note: If you cannot find an item on this list, carefully check around/inside the machine and packaging materials.

  • Page 16: Machine Placement

    Model W1854 (For Machines Mfd. Since 02/18) Machine.Placement Weight.Load Physical.Environment Refer to the Machine.Specifications for the The physical environment where your machine is weight of your machine. Make sure that the operated is important for safe operation and the surface upon which the machine is placed will longevity of its components.

  • Page 17: Assembly

    Model W1854 (For Machines Mfd. Since 02/18) Assembly Bottom Long Before beginning the assembly process, refer to Items. Bracket Needed.for.Setup and gather everything you need. Ensure all parts have been properly cleaned of any heavy-duty rust-preventative applied at the factory (if applicable).
  • Page 18 Model W1854 (For Machines Mfd. Since 02/18) 7. Turn stand upright and adjust it so legs are evenly positioned, then tighten all stand fasteners. USE. helpers. or. power. 8. Make sure sander is still resting on shipping pallet. lifting. equipment. to. lift.
  • Page 19 Model W1854 (For Machines Mfd. Since 02/18) 14. With help from an assistant, carefully tilt sander upright, as shown in Figure.11, so rear legs touch floor. If.the.legs.start.to.slide.when.tilting.sander.upright,. you.MUST.have.a.third.person.hold.the.stand.to.keep. it. from. sliding. to. avoid. personal. injury. or. machine. damage! Figure.11..Tilting sander upright.

  • Page 20: Dust Collection

    Model W1854 (For Machines Mfd. Since 02/18) Dust.Collection Recommended.CFM.at.Dust.Port:....400.CFM You may attach the Model W1854 drum sander to a dust- This. machine. creates. substantial. collection system if you do not use the included dust amounts. of. dust. during. operation..

  • Page 21: Test Run

    Model W1854 (For Machines Mfd. Since 02/18) Test.Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. Serious. injury. or. death. can. result. from. using. this. machine. BEFORE.

  • Page 22: Operations

    Model W1854 (For Machines Mfd. Since 02/18) OPERATIONS General The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand.

  • Page 23: Stock Inspection & Requirements

    Model W1854 (For Machines Mfd. Since 02/18) Stock.Inspection.&. Requirements Some workpieces are not safe to sand, or they may • Foreign.Objects: Nails, staples, dirt, require further preparation before they can be rocks and other foreign objects are often safely sanded without increasing risk of injury to embedded in wood.

  • Page 24: Setting Depth Of Cut

    Model W1854 (For Machines Mfd. Since 02/18) Setting.Depth.of.Cut The optimum depth of cut will vary based on the type of wood, feed rate, and sandpaper grit. Attempts to remove too much material can cause the circuit breaker to trip, jamming, wood burning, rapid paper wear or tearing, poor finish, and belt slippage.

  • Page 25: Sanding

    Model W1854 (For Machines Mfd. Since 02/18) Adjusting.Conveyor. Feed.Rate The conveyor feed rate dial (see Figure 16) allows you to set the conveyor feed rate from 0–12 FPM. The correct speed to use depends on the type of stock you are using DO.

  • Page 26: Sanding Tips

    Model W1854 (For Machines Mfd. Since 02/18) Sanding.Tips Choosing.Sandpaper • There are many types of sanding belts to choose Replace coarse grit sandpaper with a finer from. We recommend aluminum oxide for grit to achieve a smoother finish. general workshop environments. Below is a chart •...

  • Page 27: Replacing Sandpaper

    Model W1854 (For Machines Mfd. Since 02/18) Replacing.Sandpaper Right Clamp The Model W1854 is designed for 3" wide sandpaper rolls. Turn to SECTION.5:.ACCESSORIES.on.Page.28.for grit selection and model numbers. Tension Items.Needed. Access Wheel Flat Head Screwdriver .........1 Hole Hex Wrench 4mm ..........1 Hex Wrench 5mm ..........1...
  • Page 28 Model W1854 (For Machines Mfd. Since 02/18) 9.. When sandpaper reaches right side of drum, move sandpaper out of the way with a 4mm hex wrench Wrench and place it into access hole. 10. Rotate drum toward you so hex wrench rests against frame, as shown in Figure 21.

  • Page 29: Changing Sanding Drum Speeds

    Model W1854 (For Machines Mfd. Since 02/18) Changing.Sanding.Drum. Speeds This machine features two different sanding speeds, Low Speed (2600 RPM) which are controlled by belt position on the pulleys (see Figure 23). Sanding IMPORTANT: Proper belt tension is important for optimum...

  • Page 30: Accessories

    " pad through to “unload” a dirty sanding belt. Regular cleaning greatly increases the lifespan of sanding belts. The Shop Fox W1844 Wall-Mount Dust Collector with Canister Filter is an excellent point-of-use dust collector that can be used next to the machine with only a small amount of ducting.

  • Page 31: Maintenance

    Oil the conveyor belt roller and drive bushings. Every.6.Months: • Lubricate table lift screws, chain, and helical gears. Cleaning.&.Protecting Cleaning the Model W1854 is relatively easy. Vacuum excess sawdust, and wipe off the remaining dust with a dry cloth. -29-...

  • Page 32: Lubrication

    Model W1854 (For Machines Mfd. Since 02/18) Lubrication The feed belt bushings should be lubricated daily with ISO 32 Multi-Function Machine Oil. The bearings do not need lubrication. Avoid using excess lubrication. Too much lubricant attracts sawdust and will clog the belt bushings.

  • Page 33: Cleaning Sandpaper Belts

    Model W1854 (For Machines Mfd. Since 02/18) Cleaning.Sandpaper.Belts To increase the working life of your sandpaper belts, clean them whenever they decrease in performance due to heavy loading of material. Use a Shop Fox Model D3003 Cleaning Pad, as shown in Figure.28. PRO-STIK ®...

  • Page 34: Service

    Model W1854 (For Machines Mfd. Since 02/18) SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: techsupport@woodstockint.com.

  • Page 35: Tensioning V-Belt

    Model W1854 (For Machines Mfd. Since 02/18) Tensioning.V-Belt Proper V-belt tension is important for optimum power transmission. However, too much tension may cause premature bearing failure. Correct V-belt tension is achieved when the V-belt deflects ⁄ "— ⁄ " when pushed in the middle with moderate pressure.

  • Page 36: Aligning Pulleys

    Model W1854 (For Machines Mfd. Since 02/18) Aligning.Pulleys Pulley alignment is an important factor in power transmission and belt life. The pulleys should be parallel Sanding Sanding to each other and in the same plane (coplanar) for Drum Drum optimum performance.

  • Page 37: Tracking Conveyor Belt

    Model W1854 (For Machines Mfd. Since 02/18) Tracking.Conveyor.Belt The conveyor belt must track straight. If the feed belt tracks to either side, then the tracking must be corrected or the conveyor belt will become damaged and have to Working. around. moving. conveyor. and.

  • Page 38: Tensioning Conveyor Belt

    Model W1854 (For Machines Mfd. Since 02/18) Tensioning.Conveyor.Belt The conveyor belt will stretch when new and will eventually need to be tensioned. This is most obvious if the conveyor belt starts slipping on the rollers. Working. around. moving. conveyor. and.

  • Page 39: Replacing Conveyor Belt

    Model W1854 (For Machines Mfd. Since 02/18) Replacing.Conveyor.Belt Replacing the conveyor belt is a relatively simple process, Conveyor Lock but it will require re-tensioning and tracking once the new Belt conveyor belt is installed. Items.Needed. Open-End Wrench 12mm........2 Hex Wrench 6mm ..........1 Permanent Marker (or other, see Step 2) ....1...

  • Page 40: Making Gauge Blocks

    Model W1854 (For Machines Mfd. Since 02/18) Making.Gauge.Blocks The gauge blocks described here will be required to complete the remaining service procedures in this section. Items.Needed. 6' Long 2x4 ............1 Miter Saw (or Circular Saw) ........1 Jointer ............1 Table Saw ............1 Figure.38..Edge jointing on a jointer.

  • Page 41: Aligning Drum

    Model W1854 (For Machines Mfd. Since 02/18) Aligning.Drum Aligning the drum parallel to the conveyor belt (see Figure.40) is critical for sanding accuracy. Care should be Sanding Drum taken to make the tolerances as close as possible (within 0.002" from one side to the other) when adjusting the drum height.

  • Page 42: Aligning Pressure Rollers

    Model W1854 (For Machines Mfd. Since 02/18) Aligning.Pressure.Rollers Two spring-loaded pressure rollers help maintain consistent pressure on the workpiece as it passes the sanding drum. The pressure rollers have been set correctly at the factory. DO NOT adjust the pressure rollers unless absolutely necessary.
  • Page 43 Model W1854 (For Machines Mfd. Since 02/18) To adjust rear pressure roller, do these steps: Pressure Pressure Roller Roller Cap Screw (1 of 2) 1. DISCONNECT MACHINE FROM POWER! Pivot Bar 2. Loosen hex nut securing tensioner cap screws on both ends of rear pressure roller shown in Figure 44.

  • Page 44: Troubleshooting

    Model W1854 (For Machines Mfd. Since 02/18) Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt.
  • Page 45 Model W1854 (For Machines Mfd. Since 02/18) Sanding.Operations PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION 1. Lubricate drum bearings (Page 30). Grinding, 1. Drum bearings insufficiently lubricated. screeching, or 2. Drum bearings are worn and need replace- 2. Replace drum bearings. rubbing noise ment.

  • Page 46: Electrical Safety Instructions

    Model W1854 (For Machines Mfd. Since 02/18) Electrical.Safety.Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

  • Page 47: Wiring Diagram

    Model W1854 (For Machines Mfd. Since 02/18) Wiring.Diagram Read Page 44 STOP (Machine Cabinet) Before Wiring Ground Overload Switch Main Motor L1 Series 25A 125V 1.5HP 110V 1-PH LOAD LINE Motor Junction Box ON/OFF Run Capacitor Paddle Switch 25uF 250V...

  • Page 48: Parts

    Model W1854 (For Machines Mfd. Since 02/18) PARTS Main.Breakdown 42-1 118 2 -46-...
  • Page 49 Model W1854 (For Machines Mfd. Since 02/18) Main.Breakdown.Cont. 3 91 127 128 74-1 74-5 74-2 74-6 74-3 74-7 74-4 74-8 -47-...
  • Page 50 Model W1854 (For Machines Mfd. Since 02/18) Main.Parts.List REF PART # DESCRIPTION REF PART # DESCRIPTION X1854001 SIDE COVER X1854046 PLATE X1854002 PHLP HD SCR M5-.8 X 8 X1854047 LOCK COLLAR 16MM X1854003 FLAT WASHER 5MM X1854048 SET SCREW M5-.8 X 8...
  • Page 51 Model W1854 (For Machines Mfd. Since 02/18) Main.Parts.List.Cont. REF PART # DESCRIPTION REF PART # DESCRIPTION X1854079 HANDWHEEL TYPE-3 181D X 12B-N X M8-1.25 113 X1854113 SPACER BLOCK X1854080 LOCK WASHER 10MM 114 X1854114 BUSHING X1854081 HEX BOLT M6-1 X 45...

  • Page 52: Labels & Cosmetics

    Model W1854 (For Machines Mfd. Since 02/18) Labels.&.Cosmetics WARNING WARNING! WARNING WARNING! ACCIDENTAL INJURY EYE/LUNG INJURY READ and UNDERSTAND ENTANGLEMENT HAZARD! MANUAL to avoid serious HAZARD! HAZARD! injury! If a manual is not Disconnect power Always wear safety Tie back long hair...
  • Page 53 Model W1854 (For Machines Mfd. Since 02/18)
  • Page 54 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...

  • Page 55: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc.

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