Shop fox W1831 Owner's Manual
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Shop fox W1831 Owner's Manual

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MODEL W1831
SHOP FOX
®
OSCILLATING SPINDLE SANDER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 6/15)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © MARCH, 2012 BY WOODSTOCK INTERNATIONAL. REVISED JUNE, 2015 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#ST14859  Printed in China

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  • Page 1   MODEL W1831 SHOP FOX ® OSCILLATING SPINDLE SANDER OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 6/15) Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © MARCH, 2012 BY WOODSTOCK INTERNATIONAL. REVISED JUNE, 2015 (BL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #ST14859  Printed in China...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION........2 ACCESSORIES........18 Contact Info ........2 Sander Accessories ......18 Manual Accuracy ........2 MAINTENANCE........19 SAFETY..........6 Schedule ......... 19 Standard Machinery Safety Instructions ..6 Cleaning ......... 19 Additional Safety for Sanders ....8 SERVICE..........20 ELECTRICAL..........9 General ..........

  • Page 4: Introduction

    Model W1831 (For Machines Mfd. Since 6/15) INTRODUCTION Contact.Info Manual.Accuracy We are committed to customer satisfaction. If We are proud to provide a high-quality owner’s you have any questions or need help, use the manual with your new machine! information below to contact us.
  • Page 5 Switch Type............Paddle Safety Switch w/Removable Key Motors Main Type................Permanent Magnet Motor Horsepower....................1/2 HP Phase....................Single-Phase Amps......................3.5A Power Transfer ................... V-Belt Drive Bearings..............Sealed & Permanently Lubricated Main Specifications Model W1831 Machine Specifications, Page 1 of 2...
  • Page 6 Includes 6 table inserts: 1/2, 3/4, 1, 1-1/2, 2, 3 in. Includes 6 sanding sleeves: 1/2, 3/4, 1, 1-1/2, 2, 3 in. Includes 5 rubber sanding spindles: 3/4, 1, 1-1/2, 2, 3 in. Model W1831 Machine Specifications, Page 2 of 2...
  • Page 7 Model W1831 (For Machines Mfd. Since 6/15) Controls.and.Features Spindle Spindle Hex Nut Table Insert Spindle Washer Drum and Sanding Sleeve Table Sander Body Dust Port Drums and Sanding Sleeves Power Cord Table Inserts ON/OFF Paddle Switch w/Disabling Key Figure 1. Machine identification.

  • Page 8: Safety

    Model W1831 (For Machines Mfd. Since 6/15) SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. mea- sures—this.responsibility.is.ultimately.up.to.the.operator!
  • Page 9 Model W1831 (For Machines Mfd. Since 6/15) WEARING.PROPER.APPAREL..Do not wear FORCING.MACHINERY..Do not force machine. It clothing, apparel, or jewelry that can become will do the job safer and better at the rate for entangled in moving parts. Always tie back which it was designed.

  • Page 10: Additional Safety For Sanders

    Model W1831 (For Machines Mfd. Since 6/15) Additional.Safety.for.Sanders FEED.RATE..Never jam a workpiece against the DUST.COLLECTION..Never operate the sander sanding surface. This can cause the workpiece without an adequate dust collection system to kick back or damage the machine. Firmly in place and running. Proper dust collection...

  • Page 11: Electrical

    Model W1831 (For Machines Mfd. Since 6/15) ELECTRICAL Circuit.Requirements This machine must be connected to the correct size and The machine must be properly set up type of power supply circuit, or fire or electrical damage before it is safe to operate. DO NOT may occur.

  • Page 12: Polarized Plug

    Model W1831 (For Machines Mfd. Since 6/15) Polarized.Plug To reduce the risk of electric shock, this machine has a The machine must be properly set up polarized plug (one blade is wider than the other). This before it is safe to operate. DO NOT plug will fit in a polarized outlet only one way.

  • Page 13: Setup

    Keep. machine. disconnected. from. The following is a description of the main components power.until.instructed.otherwise. shipped with the Model W1831. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully.

  • Page 14: Machine Placement

    Model W1831 (For Machines Mfd. Since 6/15) Machine.Placement Cleaning.Machine •. Floor.Load: This machine distributes a The table and other unpainted parts of your heavy load in a small footprint. Some machine are coated with a waxy grease that protects them from corrosion during shipment.

  • Page 15: Bench Mounting

    Model W1831 (For Machines Mfd. Since 6/15) Bench.Mounting The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing Bolt accidental injury or damage.

  • Page 16: Assembly

    Model W1831 (For Machines Mfd. Since 6/15) Assembly Place the spindle hex nut, table inserts, sanding drums and sleeves, and spindle washers in the appropriate sized accessory slots beneath the table. Note: A sanding drum does not need to be installed until after the test run.

  • Page 17: Test Run

    Model W1831 (For Machines Mfd. Since 6/15) Test.Run Once the assembly is complete, test run your machine to make sure it runs properly and is ready to operate. Note: You do not need to install a drum to perform the test run.

  • Page 18: Operations

    Model W1831 (For Machines Mfd. Since 6/15) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.

  • Page 19: Sanding Drum/Sleeve Installation

    Model W1831 (For Machines Mfd. Since 6/15) Sanding.Drum/Sleeve. Sanding Sanding Table Spindle Sleeves Drums Inserts Washers Installation ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " To ensure the workpiece is supported during sanding operations, use the table insert that matches the 1"...

  • Page 20: Accessories

    " x 8 ⁄ " The Shop Fox D3640 Tool Table Plus was designed in response to cus- tomer requests for a slightly wider and taller table to accommodate small planers, wood lathes, sanders and a variety of other bench-top machines.

  • Page 21: Maintenance

    Model W1831 (For Machines Mfd. Since 6/15) MAINTENANCE Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Before Each Use • Inspect the sanding drums and sleeves for wear or damage.

  • Page 22: Service

    Model W1831 (For Machines Mfd. Since 6/15) SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz.
  • Page 23 Model W1831 (For Machines Mfd. Since 6/15) Tool.Required:... Motor Brushes Screwdriver Phillips #2 .........1 To change motor brushes, do these steps: 1. DISCONNECT SANDER FROM POWER. 2. Turn machine on its side, and remove the screws securing the base plate, then remove the base plate to allow access to the motor.

  • Page 24: Belt Replacement

    Model W1831 (For Machines Mfd. Since 6/15) Belt.Replacement The following procedure details removal and replacement of the timing belts. Refer to the parts breakdown and list to aid in proper identification of parts referenced in the procedure. Tools.Required:... Screwdriver Phillips #2 .........1 Snap Ring Pliers ..........1...
  • Page 25 Model W1831 (For Machines Mfd. Since 6/15) 8. Remove four M4 x 20 tap screws (#41) that secure Spring bearing cover (#42), then remove cover (see Figure. 20). Bearing Cover 9. Remove bearing sleeve (#48) and compression spring (#49). Sleeve Figure.20.
  • Page 26 Model W1831 (For Machines Mfd. Since 6/15) 13. Make sure bearing sleeve (#58) shown in Figure.23 behind differential gear (#57) stays in place. Differential 14.. Remove " timing belt (see Figure.23). ⁄ Gear Bearing Sleeve 15. Install new ⁄ " timing belt (#14) onto differential gear (#57).
  • Page 27 Model W1831 (For Machines Mfd. Since 6/15) 22. Install spindle washer (#51) and retaining ring (#50), Spindle as shown in Figure.26. Washer Retaining Ring Figure.26. Spindle washer and retaining ring installed. 23. Install compression spring (#49), ensuring hooked end is locked into driver gear (#54) shoulder, as shown in Figure.27.

  • Page 28: Troubleshooting

    Model W1831 (For Machines Mfd. Since 6/15) Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt.

  • Page 29: Wiring Diagram

    Model W1831 (For Machines Mfd. Since 6/15) Wiring.Diagram W1831 Wiring Diagram Incorrectly wiring or grounding this Touching.electrified.parts.will.result. machine can cause electrocution, fire, in.personal.injury.including.but.not. or machine damage. To reduce this risk, limited.to.severe.burns,.electrocution,. only an electrician or qualified service or.death..Disconnect.the.power.from. personnel should do any required the.machine.before.servicing.electrical.

  • Page 30: Parts

    Model W1831 (For Machines Mfd. Since 6/15) PARTS Main.Breakdown 2-1, 2-2, 2-3 3 (3-1, 3-2, 3-3, 3-4, 3-5, 3-6) 4-1, 4-2, 4-3, 4-4, 4-5 5-1, 5-2, 5-3, 5-4, 5-5, 5-6 32-1 28AV2 -28-...

  • Page 31: Main Parts List

    Model W1831 (For Machines Mfd. Since 6/15) Main.Parts.List PART # DESCRIPTION PART # DESCRIPTION X1831001 SPINDLE HEX NUT M10-1.5 XPHTEK31M TAP SCREW M4 X 14 X1831002-1 SPINDLE WASHER 5/8" OD XPW05M FLAT WASHER 4MM X1831002-2 SPINDLE WASHER 7/8" OD X1831040...

  • Page 32: Labels & Cosmetics

    Model W1831 (For Machines Mfd. Since 6/15) Labels.&.Cosmetics Safety.labels.warn.about.machine.hazards.and.how.to.prevent.serious.personal.injury..The.owner. of.this.machine.MUST.maintain.the.original.location.and.readability.of.all.labels.on.this.machine.. If.any.label.is.removed.or.becomes.unreadable,.REPLACE.that.label.before.allowing.machine.to.be. operated.again..Contact.us.at.(360).734-3482.or.www.shopfoxtools.com.to.order.new.labels.. PART # DESCRIPTION PART # DESCRIPTION X1831092 WARNING LABEL X1831094 MACHINE HAZARDS LABEL X1831093 MACHINE ID LABEL XLABEL-04B ELECTRICITY LABEL -30-...
  • Page 33 Model W1831 (For Machines Mfd. Since 6/15)
  • Page 34 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...

  • Page 35: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund at its expense and at its option, the Shop Fox machine or machine part, which in proper and intended use has proven to be defective, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc.
  • Page 36 High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:...

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