Shop fox W1850 Owner's Manual
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Shop fox W1850 Owner's Manual

1" x 42" belt w/8" disc sander
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MODEL W1850
1" X 42" BELT w/8" DISC SANDER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 06/17)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © SEPTEMBER, 2017 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#19106KB  Printed in China

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Summary of Contents for Shop fox W1850

  • Page 1   MODEL W1850 1" X 42" BELT w/8" DISC SANDER OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 06/17) Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com COPYRIGHT © SEPTEMBER, 2017 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #19106KB  Printed in China...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION........2 ACCESSORIES........25 Woodstock Technical Support ....2 MAINTENANCE........27 Machine Specifications ......3 General .......... 27 Identification ........5 Cleaning & Protecting ......27 SAFETY..........6 Lubrication ........27 Standard Machinery Safety Instructions ..6 Sanding Belt Tracking ......28 Additional Safety for Belt &...

  • Page 4: Introduction

    Model W1850 (For Machines Mfd. Since 06/17) INTRODUCTION Woodstock.Technical.Support This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

  • Page 5: Machine Specifications

    Switch Type............. Toggle Safety Switch w/Removable Key Motors Main Horsepower....................1/3 HP Phase....................Single‐Phase Amps......................4A Speed....................1725 RPM Type................Capacitor‐Start Induction Power Transfer ........V‐Belt (Sanding Belt), Direct Drive (Sanding Disc) Bearings............... Shielded & Permanently Lubricated Model W1850 Machine Specifications, Page 1 of 2...
  • Page 6 Approximate Assembly & Setup Time ..............30 Minutes Serial Number Location ..................ID Label Features Dual Cast‐Iron Tables with Miter Slots Tables Tilt to 45 Degrees Two 2" Dust Ports Single‐Knob Belt Tracking Model W1850 Machine Specifications, Page 2 of 2...

  • Page 7: Identification

    Model W1850 (For Machines Mfd. Since 06/17) Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. A. Sanding Belt 1" x 42" Motor B. Sanding Belt Tracking Knob Disc Table Angle Scale C.

  • Page 8: Safety

    Model W1850 (For Machines Mfd. Since 06/17) SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. mea- sures—this.responsibility.is.ultimately.up.to.the.operator!
  • Page 9 Model W1850 (For Machines Mfd. Since 06/17) WEARING.PROPER.APPAREL..Do not wear FORCING.MACHINERY..Do not force machine. It clothing, apparel, or jewelry that can become will do the job safer and better at the rate for entangled in moving parts. Always tie back which it was designed.

  • Page 10: Additional Safety For Belt & Disc Sanders

    Model W1850 (For Machines Mfd. Since 06/17) Additional.Safety.for.Belt.&.Disc.Sanders Serious injury or death can occur if fingers, clothing, jewelry, or hair get entangled in moving components. Impact injuries can occur from kickback if workpiece is improperly fed into moving sandpaper. Serious pinch injuries can occur from touching in-running nip point between table and sanding surface.

  • Page 11: Electrical

    Model W1850 (For Machines Mfd. Since 06/17) ELECTRICAL Circuit.Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an The. machine. must. be. properly. set. up.

  • Page 12: Grounding Requirements

    Model W1850 (For Machines Mfd. Since 06/17) Grounding.Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides GROUNDED 110V 5-15 RECEPTACLE a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.

  • Page 13: Setup

    Model W1850 (For Machines Mfd. Since 06/17) SETUP Unpacking This machine has been carefully packaged for safe K e e p . m a c h i n e. transportation. If you notice the machine has been disconnected. from. damaged during shipping, please contact your authorized power.

  • Page 14: Inventory

    Model W1850 (For Machines Mfd. Since 06/17) Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. Note: If you cannot find an item on this list, carefully check around/inside the machine and packaging materials.

  • Page 15: Hardware Recognition Chart

    Model W1850 (For Machines Mfd. Since 06/17) Hardware.Recognition.Chart USE THIS CHART TO IDENTIFY HARDWARE DURING THE INVENTORY/ASSEMBLY ⁄ " ⁄ " ⁄ " PROCESS. ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ "...

  • Page 16: Machine Placement

    Model W1850 (For Machines Mfd. Since 06/17) Machine.Placement Cleaning.Machine Workbench.Load The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that Refer to the Machine.Specifications for the prevents corrosion during shipment and storage. weight and footprint specifications of your This rust preventative works extremely well, but machine.

  • Page 17: Bench Mounting

    Model W1850 (For Machines Mfd. Since 06/17) Bench.Mounting Number.of.Mounting.Holes........4 Diameter.of.Mounting.Hardware.Needed....⁄ " Bolt The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing Flat Washer accidental injury or damage.

  • Page 18: Assembly

    Model W1850 (For Machines Mfd. Since 06/17) Assembly Before beginning the assembly process, refer to Items Needed for Setup and gather the items you will need. Ensure all parts have been properly cleaned of any heavy-duty rust-preventative applied at the factory (if applicable).
  • Page 19 Model W1850 (For Machines Mfd. Since 06/17) 5. Position belt housing assembly so there is about ⁄ " V-belt deflection when moderate pressure is applied to V-belt between pulleys (see Figure.11) then Pulley fully tighten cap screws from Step 3 to secure belt Deflection housing assembly in place.
  • Page 20 Model W1850 (For Machines Mfd. Since 06/17) 11. Rotate disc until set screw is visible through hole on back of V-belt safety cover and use 2.5mm hex wrench to secure disc to motor arbor (see Figure.14). Set Screw Access Hole Figure.14.
  • Page 21 Model W1850 (For Machines Mfd. Since 06/17) 16. Secure disc sander dust port, as shown in Figure.18, Dust with (1) M6-1 x 12 Phillips head screw and 6mm flat Port washer. Note:.Make sure the dust port covers the entire opening in the dust cover.

  • Page 22: Dust Collection

    Model W1850 (For Machines Mfd. Since 06/17) Dust.Collection Recommended.CFM.at.Each.Dust.Port:..100.CFM Do not confuse this CFM recommendation with the rating This. machine. creates. substantial. of the dust collector. To determine the CFM at the dust amounts. of. dust. during. operation.. port, you must consider these variables: (1) CFM rating of Breathing.

  • Page 23: Test Run

    Model W1850 (For Machines Mfd. Since 06/17) Test.Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. Serious. injury. or. death. can. result. from. using. this. machine. BEFORE.

  • Page 24: Operations

    Model W1850 (For Machines Mfd. Since 06/17) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.

  • Page 25: Disc Sanding

    Model W1850 (For Machines Mfd. Since 06/17) Disc.Sanding To.perform.sanding.operations.with.the.sanding.disc,. do.these.steps: Always. keep. workpiece. on. left. side. 1. DISCONNECT MACHINE FROM POWER! of. wheel. that. rotates. down. toward. table. as. shown. below.. This. will. keep. 2.. Adjust angles of disc sanding table and miter gauge workpiece.

  • Page 26: Belt Sanding

    Model W1850 (For Machines Mfd. Since 06/17) Belt.Sanding Use the sanding belt for the long, flat surfaces of the workpiece. To.avoid.risk.of.kickback.and.personal. To.perform.sanding.operation.with.sanding.belt,.do. injury,. always. keep. workpiece. firmly. these.steps: on.table,.and.never.sand.short.side.of. the.workpiece.with.sanding.belt. 1. DISCONNECT MACHINE FROM POWER! 2. Use a protractor or other angle measuring tool to set correct angle of sanding belt table for operation.

  • Page 27: Accessories

    Model W1850 (For Machines Mfd. Since 06/17) ACCESSORIES Belt.&.Disc.Sander.Accessories The following belt & disc sander accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers.
  • Page 28 Model W1850 (For Machines Mfd. Since 06/17) D3304—Compact.Super.Heavy-Duty.Workbench.Leg.System For the ultimate workbench, this Workbench Leg System features square column steel legs with adjustable foot pads and rectangular steel cross braces for unparalleled strength and stability. Assembly is fast and simple with bolt-together construction. Braces are recessed for adding a 3/4"...

  • Page 29: Maintenance

    • Check and correct V-belt tension, damage, or wear. Cleaning.&.Protecting Cleaning the Model W1850 is relatively easy. Vacuum excess sawdust, and wipe off the remaining dust with a dry cloth. Wiping the table clean after every use ensures moisture from wood dust does not remain on bare metal surfaces.

  • Page 30: Sanding Belt Tracking

    Some sanding belts are designed to sand in only one direction and will have a direction indicated on the back of the belt. The Model W1850 is designed so that the sanding belt travels downward to the sanding table. To.change.sanding.belt,.do.these.steps:...

  • Page 31: Changing Sandpaper Disc

    Model W1850 (For Machines Mfd. Since 06/17) Changing.Sandpaper.Disc The Model W1850 accepts 8" diameter cloth or paper- backed, pressure-sensitive adhesive (PSA) sandpaper discs (refer to Accessories on Page.25). Refer to the Assembly subsection, beginning on Page.16, for detailed instructions for some of the following steps.

  • Page 32: Tensioning/Replacing V-Belt

    Model W1850 (For Machines Mfd. Since 06/17) Tensioning/Replacing. V-Belt Tools.Needed. Hex Wrench 8mm ..........1 Open-End Wrench 13mm........1 Phillips Screwdriver #2 .........1 To.adjust.V-belt.tension,.do.these.steps: Figure.34. Cap screws for belt housing. 1. DISCONNECT MACHINE FROM POWER! 2. Remove disc table, dust port, dust cover, and V-belt safety cover (refer to Assembly steps beginning on Page 16).

  • Page 33: Troubleshooting

    Model W1850 (For Machines Mfd. Since 06/17) Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt.
  • Page 34 Model W1850 (For Machines Mfd. Since 06/17) Machine.Operation PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION Machine has 1. Motor/mount loose/broken. 1. Tighten/replace. vibration or noisy 2. Machine incorrectly mounted to 2. Adjust feet, shim, or tighten mounting hardware operation. workbench. (Page 15). 3. Adjust sanding belt tracking (Page 28).

  • Page 35: Electrical Safety Instructions

    Model W1850 (For Machines Mfd. Since 06/17) Electrical.Safety.Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

  • Page 36: Wiring Diagram

    Model W1850 (For Machines Mfd. Since 06/17) Wiring.Diagram Read COLOR KEY Page 33 STOP BLACK Before WHITE Wiring GREEN ON/OFF Toggle Switch Neutral 110 VAC 5-15 Plug Ground (As Recommended) MOTOR 1/3 HP 1-PH Start Capacitor 240uF Figure.38. W1850 motor and 125VAC start capacitor.

  • Page 37: Parts

    Model W1850 (For Machines Mfd. Since 06/17) PARTS Main.Breakdown 56-1 56-2 -35-...

  • Page 38: Parts List

    Model W1850 (For Machines Mfd. Since 06/17) Parts.List REF PART # DESCRIPTION REF PART # DESCRIPTION X1850001 CAP SCREW M10-1.5 X 40 X1850057 HEX NUT M8-1.25 X1850002 FLAT WASHER 10MM X1850058 LOCK WASHER 8MM X1850003 TORSION SPRING X1850059 FLAT WASHER 8MM...

  • Page 39: Labels & Cosmetics

    7. Make sure sander is properly assembled, adjusted, and stable before operating. Only operate with all guards in place. Model W1850 (For Machines Mfd. Since 06/17) 8. Never sand pointed stock with point facing into sanding rotation, and never force workpiece into sanding surface.
  • Page 41 Model W1850 (For Machines Mfd. Since 06/17)
  • Page 42 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...

  • Page 43: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc.

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