Shop fox W1854Z Owner's Manual
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Shop fox W1854Z Owner's Manual

18" open-end drum sander
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MODEL W1854Z
18" OPEN-END
DRUM SANDER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 6/24)
Phone: (360) 647-0802• Online Technical Support: techsupport@shopfoxtools.com
COPYRIGHT © JULY, 2024 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
***Keep for Future Reference***
V1.07.24
#23234JP Printed in Taiwan

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  • Page 1 MODEL W1854Z 18" OPEN-END DRUM SANDER OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 6/24) Phone: (360) 647-0802• Online Technical Support: techsupport@shopfoxtools.com COPYRIGHT © JULY, 2024 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION ........2 ACCESSORIES ........30 Grizzly Technical Support ....... 2 Drum Sander Accessories ...... 30 Machine Specifications ......3 MAINTENANCE ........31 Controls & Components ......5 General .......... 31 SAFETY ..........6 Cleaning & Protecting ......31 Standard Machinery Safety Instructions ..6 Cleaning Sandpaper ......

  • Page 4: Introduction

    Model W1854Z (For Machines Mfd. Since 6/24) INTRODUCTION Grizzly Technical Support This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

  • Page 5: Machine Specifications

    Power Transfer .................... Belt Bearings............... Shielded & Permanently Lubricated Centrifugal Switch/Contacts Type..............External Conveyor Horsepower....................90W Amps....................... 0.92A Speed....................1800 RPM Type....................Universal DC Power Transfer ..................Direct Bearings............... Shielded & Permanently Lubricated Model W1854Z Machine Specifications, Page 1 of 2...
  • Page 6 Open-Ended Design Accommodates Workpieces up to 36" Wide Easy Access for Sandpaper Changes Paddle Switch w/Removable Key 4" Dust Port Sandpaper Conveyor Belt Stationary Drum Headstock 4" Aluminum Sanding Drum Durable Powder-Coated Finish Model W1854Z Machine Specifications, Page 2 of 2...

  • Page 7: Controls & Components

    Model W1854Z (For Machines Mfd. Since 6/24) Controls & Components Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. A. Conveyor Feed Rate Dial: Rotate dial E. Dust Port: Connects sander to 4" dust clockwise to increase conveyor belt feed collection system.

  • Page 8: Safety

    Model W1854Z (For Machines Mfd. Since 6/24) SAFETY SAFETY For Your Own Safety, Read Manual Before Operating Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages.
  • Page 9 Model W1854Z (For Machines Mfd. Since 6/24) WEARING PROPER APPAREL. Do not wear loose FORCING MACHINERY. Do not force machine. It clothing, gloves, neckties, or jewelry that can will do the job safer and better at the rate for become entangled in moving parts. Always which it was designed.

  • Page 10: Additional Safety For Drum Sanders

    Model W1854Z (For Machines Mfd. Since 6/24) Additional Safety for Drum Sanders Serious injury or death can occur from getting hands trapped between workpiece and conveyor table and being pulled into machine, or becoming entangled in rotating parts inside machine.

  • Page 11: Electrical

    Model W1854Z (For Machines Mfd. Since 6/24) ELECTRICAL Circuit Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an The machine must be properly set up adequate power supply circuit is available.

  • Page 12: Grounding Requirements

    Model W1854Z (For Machines Mfd. Since 6/24) Grounding Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides GROUNDED 120V 5-15 RECEPTACLE a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.

  • Page 13: Setup

    Model W1854Z (For Machines Mfd. Since 6/24) SETUP Unpacking This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized This machine presents Shop Fox dealer immediately. serious...

  • Page 14: Inventory

    Model W1854Z (For Machines Mfd. Since 6/24) Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. Note: If you cannot find an item on this list, carefully check around/inside the machine and packaging materials.

  • Page 15: Machine Placement

    Model W1854Z (For Machines Mfd. Since 6/24) Machine Placement Weight Load Physical Environment Refer to the Machine Specifications for the The physical environment where your machine is weight of your machine. Make sure that the operated is important for safe operation and the surface upon which the machine is placed will longevity of its components.

  • Page 16: Assembly

    Model W1854Z (For Machines Mfd. Since 6/24) Assembly Before beginning the assembly process, refer to Items Needed for Setup and gather everything you need. Ensure all parts have been properly cleaned of any USE helpers or power heavy-duty rust-preventative applied at the factory (if lifting equipment to lift applicable).
  • Page 17 Model W1854Z (For Machines Mfd. Since 6/24) 5. Mount (1) short top plate to stand leg assembly Short with (2) M8-1.25 x 15 carriage bolts and (2) M8-1.25 Support flange nuts, as shown in Figure 7. Bracket 6. Mount (1) short support bracket to stand leg assembly with (1) M8-1.25 x 15 carriage bolt and (1)
  • Page 18 Model W1854Z (For Machines Mfd. Since 6/24) 13. Mount assembled caster lock assembly to end of completed stand using (4) M8-1.25 x 16 button head cap screws (see Figure 10). 14. Install (2) rubber foot pads with (2) 8mm flat washers and (2) M8-1.25 hex nuts (see Figure 10).
  • Page 19 Model W1854Z (For Machines Mfd. Since 6/24) USE helpers or power lifting equipment to lift this machine. Otherwise, serious personal injury may occur. 18. With help of assistant, tilt sander back so belt access panel faces against pallet. Position sander so both...
  • Page 20 Model W1854Z (For Machines Mfd. Since 6/24) 21. Slide table elevation handwheel over shaft (see Figure 15) and secure with M6-1 x 35 cap screw and Shaft Pin 5mm flat washer. Note: Make sure slots in handwheel line up with shaft pin.

  • Page 21: Dust Collection

    Model W1854Z (For Machines Mfd. Since 6/24) Dust Collection Recommended CFM at Dust Port: ....400 CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of...

  • Page 22: Test Run

    Model W1854Z (For Machines Mfd. Since 6/24) Test Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. Serious injury or death can result from using this machine BEFORE...

  • Page 23: Operations

    Model W1854Z (For Machines Mfd. Since 6/24) OPERATIONS General The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand.

  • Page 24: Disabling Switch

    Model W1854Z (For Machines Mfd. Since 6/24) 7. Feeds workpiece into sander by placing front end on infeed side of conveyor and supports back end until workpiece engages with pressure rollers. Note: During initial pass with new workpiece, operator adjusts conveyor table height as necessary so workpiece only makes light contact with sandpaper and does not overload sander.

  • Page 25: Stock Inspection & Requirements

    Model W1854Z (For Machines Mfd. Since 6/24) Stock Inspection & Requirements • Foreign Objects: Nails, staples, dirt, rocks Some workpieces are not safe to sand, or they may require further preparation before they can and other foreign objects are often embed- be safely sanded without increasing risk of injury ded in wood.

  • Page 26: Sanding Tips

    Model W1854Z (For Machines Mfd. Since 6/24) Sanding Tips • DO NOT edge sand boards. This can cause boards to kickback, causing serious personal injury. Edge sanding boards also DO NOT sand more than one board at a time. can cause damage to the conveyor belt and Minor variations in thickness can cause sandpaper.

  • Page 27: Setting Depth Of Cut

    Model W1854Z (For Machines Mfd. Since 6/24) Setting Depth of Cut The optimum depth of cut will vary based on the type of wood, feed rate, and sandpaper grit. Attempts to remove too much material can cause the circuit breaker to trip,...

  • Page 28: Adjusting Conveyor Feed Rate

    Model W1854Z (For Machines Mfd. Since 6/24) Adjusting Conveyor Feed Rate The conveyor feed rate dial (see Figure 21) allows you to set the conveyor feed rate from 2–12 FPM. The correct speed to use depends on the type of stock you are using DO NOT adjust variable-speed knob (hardwood vs.

  • Page 29: Replacing Sandpaper

    Model W1854Z (For Machines Mfd. Since 6/24) Replacing Sandpaper The Model W1854Z is designed for 3" wide, hook-and-loop sandpaper rolls. Refer to ACCESSORIES on Page 30 for grit selection and model numbers. Items Needed Hex Wrench 5mm ..........1 Phillips Head Screwdriver #2 ........1 Sandpaper Roll, Hook-and-Loop, 3"...
  • Page 30 Model W1854Z (For Machines Mfd. Since 6/24) 7. Carefully wrap sandpaper around drum, keeping approximately ⁄ " gap between edges, without any overlap or bubbles in sandpaper (see Figure 26). Figure 26. Wrapping sandpaper around drum. 8. Tightly wrap 2–3 layers of strapping tape around left side of drum to secure end of sandpaper, as shown in Figure 27.

  • Page 31: Changing Sanding Drum Speeds

    Model W1854Z (For Machines Mfd. Since 6/24) Changing Sanding Drum Speeds This machine features two different sanding speeds, which Low Speed (2600 RPM) are controlled by the belt position on the pulleys (see Figure 28). Sanding IMPORTANT: Proper belt tension is important for optimum...

  • Page 32: Accessories

    The following Drum Sander accessories may be available through your Grizzly Industrial, Inc. Wholesale Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Shop Fox Customer Service to get a current listing of dealers at: 1-800-840-8420 or at wholesale@grizzly.com.

  • Page 33: Maintenance

    Lubricate leadscrews, sprockets, and helical gear. Cleaning & Protecting Cleaning the Model W1854Z is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.

  • Page 34: Cleaning Sandpaper

    Figure 30. D3003 PRO-STIK® cleaning pad. Lubrication The bearings on the Model W1854Z have been lubricated at the factory. No other care is needed unless they need to be replaced. The conveyor roller bushings should be lubricated daily,...
  • Page 35 Model W1854Z (For Machines Mfd. Since 6/24) Elevation Leadscrews, Sprockets, & Helical Sprocket Gear (1 of 6) Lubricant Type ....T26419 or NLGI#2 Equivalent Lubricant Amount ........As Needed Check/Add Frequency ........ 6 Months Leadscrew Items Needed (1 of 4) Soft Wire Brush ..........1 Grease Gun ............1...

  • Page 36: Service

    Model W1854Z (For Machines Mfd. Since 6/24) SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Grizzly Industrial Technical Support at (360) 647-0802 or send e-mail to: techsupport@shopfoxtools.com.

  • Page 37: Replacing V-Belt

    Model W1854Z (For Machines Mfd. Since 6/24) Replacing V-Belt A worn/damaged V-belt will not provide optimum power transmission from the motor to the sanding drum. Inspect the V-belt closely; if you notice fraying, cracking, glazing, Belt and pulleys will be hot after or any other damage, replace the V-belt.

  • Page 38: Aligning Pulleys

    Model W1854Z (For Machines Mfd. Since 6/24) Aligning Pulleys Pulley alignment is an important factor in power transmission and belt life. The pulleys should be parallel to each other, as illustrated in Figure 37, and in the Sanding Sanding same plane (coplanar) for optimum performance.

  • Page 39: Tracking & Tensioning Conveyor Belt

    Model W1854Z (For Machines Mfd. Since 6/24) Tracking & Tensioning Conveyor Belt The conveyor belt tension and tracking adjustments are Working around moving conveyor and controlled by the adjustment screws located at the ends parts presents pinch/entanglement of the front conveyor roller. If the conveyor belt is too hazards that can cause personal injury.

  • Page 40: Replacing Conveyor Belt

    Model W1854Z (For Machines Mfd. Since 6/24) Replacing Conveyor Belt Replacing the conveyor belt is a relatively simple process, but it will require tensioning and tracking once the new conveyor belt is installed. Items Needed Open-End Wrench 13mm........2 Hex Wrench 6mm ..........1 Conveyor Belt (X1854Z095) ........1...

  • Page 41: Making Gauge Blocks

    Model W1854Z (For Machines Mfd. Since 6/24) 5. Remove cap screws, lock washers, and flat washers from top of outside leadscrews (see Figure 42). 6. Lift outside edge of table, then slide conveyor belt off. Tip: If conveyor belt is difficult to slide off, rotate adjustment screws counterclockwise another revolution or two in equal amounts.

  • Page 42: Aligning Conveyor Table To Sanding Drum

    Model W1854Z (For Machines Mfd. Since 6/24) Aligning Conveyor Table to Sanding Drum Aligning the conveyor table parallel to the sanding drum Sanding Drum (see Figure 45) is critical for sanding accuracy. Care should be taken to make the tolerances as close as possible (within 0.02"...
  • Page 43 Model W1854Z (For Machines Mfd. Since 6/24) 7. Loosen (2) table cap screws (see Figure 47) on side Table Height of table to be adjusted, then loosen (4) set screws Adjustment Knob on table height adjustment knobs. (1 of 2) Note: Back cap screws out several turns to allow room for table to move as needed.

  • Page 44: Aligning Pressure Rollers

    Model W1854Z (For Machines Mfd. Since 6/24) Aligning Pressure Rollers Two spring-loaded pressure rollers (see Figure 48) help maintain consistent pressure on the workpiece as it Pressure Roller passes the sanding drum. The pressure rollers have been set correctly at the factory. DO NOT adjust the pressure rollers unless absolutely necessary.
  • Page 45 Model W1854Z (For Machines Mfd. Since 6/24) 8. Loosen hex nut and rotate cap screw (see Pressure Roller Figure 51) clockwise to raise pressure roller, or Cap Screw counterclockwise to lower pressure roller. Adjust (1 of 2) until pressure roller just touches gauge block and has slight drag when rotated.

  • Page 46: Replacing Conveyor Motor Brushes

    Model W1854Z (For Machines Mfd. Since 6/24) Replacing Conveyor Motor Brushes The conveyor belt is driven by a universal motor that uses two carbon brushes to transmit electrical current inside the motor. These brushes are considered to be a regular "wear item"...

  • Page 47: Troubleshooting

    Model W1854Z (For Machines Mfd. Since 6/24) Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt.
  • Page 48 Model W1854Z (For Machines Mfd. Since 6/24) Operations PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Vibration when 1. Loose drum bearings 1. Tighten drum bearing covers. sanding. 2. Worn drum bearings. 2. Replace drum bearings. Sandpaper clogs 1. Sanding depth of cut too much or feed rate 1.
  • Page 49 Model W1854Z (For Machines Mfd. Since 6/24) Operations (Cont.) PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Uneven 1. Depth of cut too much and sanding drum 1. Reduce depth of cut (Page 25). workpiece thick- deflects up. ness from side to 2. Conveyor table not aligned with sanding 2.

  • Page 50: Electrical Safety Instructions

    Model W1854Z (For Machines Mfd. Since 6/24) Electrical Safety Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

  • Page 51: Wiring Diagram

    Model W1854Z (For Machines Mfd. Since 6/24) Wiring Diagram Read Cabinet Page 48 STOP Before Ground Wiring Main Motor Circuit Breaker L1 Series 25A 125V LOAD LINE Run Capacitor 40uF ON/OFF 450V Paddle Switch KEDU HY18-4P Start Capacitor 350uF FUSE T3.15A L250V...

  • Page 52: Electrical Components

    Model W1854Z (For Machines Mfd. Since 6/24) Electrical Components Read Page 48 STOP Before Wiring Figure 53. Main motor wiring. Figure 55. Control panel wiring. Figure 54. Conveyor motor. -50-...

  • Page 53: Parts

    Model W1854Z (For Machines Mfd. Since 6/24) PARTS Main 118 2 42-1 42-2 51 60 -51-...
  • Page 54 Model W1854Z (For Machines Mfd. Since 6/24) Main (Cont.) 90 81 156 87 74-1 74-2 74-3 74-4 74-5 74-6 74-7 74-8 74-9 -52-...

  • Page 55: Main Parts List

    Model W1854Z (For Machines Mfd. Since 6/24) Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION X1854Z001 BELT ACCESS PANEL X1854Z049 CONVEYOR BELT ROLLER (FRONT) X1854Z002 PHLP HD SCR M5-.8 X 8 X1854Z051 HEX NUT M8-1.25 X1854Z003 FLAT WASHER 5MM...
  • Page 56 Model W1854Z (For Machines Mfd. Since 6/24) Main Parts List (Cont.) REF PART # DESCRIPTION REF PART # DESCRIPTION X1854Z093 FLAT WASHER 10MM X1854Z122 WAVY WASHER 10.5 X 17.5 X .5MM X1854Z094 HOOK-AND-LOOP DRUM COVER X1854Z123 BALL BEARING 6205-2RS X1854Z095...

  • Page 57: Mobile Stand

    Model W1854Z (For Machines Mfd. Since 6/24) Mobile Stand PART # DESCRIPTION PART # DESCRIPTION X1854Z201 TOP PLATE (LONG) X1854Z210 HEX BOLT M8-1.25 X 60 X1854Z202 TOP PLATE (SHORT) X1854Z211 LOCK NUT M8-1.25 X1854Z203 STAND LEG X1854Z212 CARRIAGE BOLT M8-1.25 X 16...

  • Page 58: Labels & Cosmetics

    Model W1854Z (For Machines Mfd. Since 6/24) Labels & Cosmetics WARNING! READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.shopfoxtools.com or call (360) 647-0802. WARNING! EYE/LUNG INJURY...

  • Page 59: Warranty

    Grizzly Industrial, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Grizzly Industrial, Inc.
  • Page 60 High Quality Machines and Tools Grizzly Industrial carries thousands of products designed to meet the needs of today’s woodworkers and metalworkers. Ask your dealer about these fine products: ® WHOLESALE ONLY Phone: (360) 647-0802 Fax: (360) 671-3053 Toll Free Fax: (800) 647-8801 P.O.

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