Shop fox W1676 Manual Update
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Shop fox W1676 Manual Update

Combination sander
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This update covers changes made to the machine after the owner's manual was printed. All page number
references refer to the owner's manual for this machine. Keep this update with your owner's manual for
future reference. If you have questions, contact Tech Support at (360) 734-3482 or by email at
tech_support@shopfox.biz.
What Changed?
We added a sleeve guard to the sander to help
reduce the risk of entanglement. The sleeve
guard MUST be installed on the idler roller
guard, using the included lock knobs and flat
washers, as shown in Figure 1.
Install the idler roller guard and sleeve guard
onto the idler roller after belt tension and track-
ing are properly set, as described in the Model
W1676 Manual on Pages 18 & 19.
Idler Roller
Guard
Sleeve Guard
Figure 1. Installing sleeve guard.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#10609BL
#10 Flat
Washer
Lock Knob
COPYRIGHT © MARCH, 2008 BY WOODSTOCK INTERNATIONAL, INC.
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Model W1676
COMBINATION SANDER
MANUAL UPDATE
Machine Inventory (See Page 11)
The following items have been added. Refer to
the full manual for a description of all other
inventory components.
Box Contents:
A. Sleeve Guard .................................. 1
B. Lock Knobs ..................................... 2
C. Flat Washers #10 .............................. 2
New Sleeve Guard Parts
������
Figure 2. New sleeve guard parts.
REF
PART�#
DESCRIPTION
114A
X1676114A
IDLER�ROLLER�GUARD�V2.03.08
114A-1 X1676114A-1 SLEEVE�GUARD
128
X1676128
LOCK�KNOB
129
PW03
FLAT�WASHER�#10
Qty
����
���
���
���
���
Printed in Taiwan

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  • Page 1 114A-1 X1676114A-1 SLEEVE�GUARD X1676128 LOCK�KNOB PW03 FLAT�WASHER�#10 COPYRIGHT © MARCH, 2008 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #10609BL Printed in Taiwan...
  • Page 2 COMBINATION SANDER INSTRUCTION MANUAL Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com COPYRIGHT © 2001 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
  • Page 3 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities con- tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...

  • Page 4: Table Of Contents

    Table Of Contents PAGE 1. INTRODUCTION ..................2 ABOUT YOUR NEW SANDER..............2 WOODSTOCK SERVICE AND SUPPORT............2 WARRANTY AND RETURNS ..............3 MACHINE SPECIFICATIONS ..............3 2. SAFETY ....................4 SAFETY FIRST................4-5 SANDER SAFETY................6 110V ELECTRICAL REQUIREMENTS ............7 220V ELECTRICAL REQUIREMENTS ............8 AVOIDING POTENTIAL INJURIES ............9 3.

  • Page 5: Introduction

    1 H.P. motor, sanding belt and disc, and electrical package. Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our intent to make sure all the information necessary for safety, ease of assembly, practical use and dura- bility of this product be included.

  • Page 6: Warranty And Returns

    We do not warrant that SHOP FOX machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this war- ranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc.

  • Page 7: Safety

    SAFETY FIRST! READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
  • Page 8 12. Do not force tool. The machine will do a safer and better job at the rate for which it was designed. 13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed. 14.

  • Page 9: Sander Safety

    Additional Safety Instructions For Sanders 1. Be aware of belt or disc rotation when sanding. Always brace workpiece against the rotation of the sanding belt. Always sand on the side of the disc that is rotating downward, towards the work table. 2.

  • Page 10: 110V Electrical Requirements

    ELECTRICAL REQUIREMENTS 110V Operation This equipment must be ® The Shop Fox W1676 is prewired for 110 volts. grounded. Verify that any The motor supplied with your new machine is existing electrical outlet rated at 1 H.P. and will draw approximately 14 and circuit you intend to amps.

  • Page 11: 220V Electrical Requirements

    220V Operation This equipment must be ® The Shop Fox W1676 can also be operated at grounded. Verify that any 220 volts. To do this, consult with the wiring existing electrical outlet diagram in the back of this manual for rewiring and circuit you intend to instructions.

  • Page 12: Avoiding Potential Injuries

    AVOIDING POTENTIAL INJURIES Figure 3. Never place fingers close to moving disk. Figure 4. Never use the right side of disk. Upward rotation of disk can propel workpiece into the air. Figure 5. Always unplug sander when adjusting. Figure 6. Never place hands near back stop. On small workpieces always use push blocks.

  • Page 13: Assembly Instructions

    ASSEMBLY INSTRUCTIONS Unpacking Read the manual before The Model W1676 has been carefully packaged assembly and operation. for safe transporting. If you notice the machine Become familiar with has been damaged or is missing any parts, the machine and its please contact the store where you purchased operation before begin- the machine.
  • Page 14 Figures 7 and 8. This will help in identification before beginning assembly. Should any part be missing, examine the packag- ing carefully. If any key parts are missing, call Woodstock International, Inc. at 360-734-3482 or e-mail: tech-support@woodstockint.com. Item QTY.

  • Page 15: Clean Up

    Clean Up Do not use gasoline or The exposed, unpainted surfaces of the machine other petroleum-based have been coated with an oil to prevent rust solvents. They have low during shipment. This oil needs to be removed flash points which make before operation.

  • Page 16: General

    General Disconnect power to the While the main components of the Shop Fox ® machine when perform- W1676 are assembled at the factory, some ing any maintenance, assembly is required. The following is the rec- assembly adjust- ommended sequence best suited for final ments.

  • Page 17: Sanding Unit To Base

    Sanding Unit To Base The Model W1676 comes with a prefabricated welded steel stand that requires no assembly. However, the sanding unit needs to be mounted to the stand. The W1676 represents a heavy load pounds. Seek assistance before beginning assem- bly.

  • Page 18: Back Stop

    Back Stop The back stop serves as a resting point for the workpiece while flat sanding on the belt. Install the back stop to the sanding belt frame using a ⁄ "-18 x 1" hex bolt and a ⁄ " flat washer as shown in Figure 12.

  • Page 19: Working Table

    Working Table The working table has two mounting locations: next to the sanding disc and next to the verti- cally positioned belt sander. We recommend ini- tially mounting the working table next to the disc. If you want to mount it next to the verti- cally positioned belt sander, skip to the “Vertical Positioning”...

  • Page 20: Adjustments

    ADJUSTMENTS General Disconnect power to the The Model W1676 is capable of a wide variety of machine when perform- sanding operations. The sanding belt can be ing any maintenance, positioned in a variety of angles ranging from 0- assembly adjust- 90°...

  • Page 21: Belt Tracking/Tension

    Belt Tracking/Tension NOTICE It is best to adjust the tracking of the sanding belt before making any tension adjustments. If you have trouble maintaining proper track- ing after several attempts, you may need to adjust the belt tension. Improper tension can often times be the cause of tracking problems.

  • Page 22: Idler Guard

    Belt Tracking/Tension Continued Gauging proper belt tension is very subjective. The easiest way to check the tension is to pluck the edge of the sanding belt. If it sounds like a drum, the tension is probably too tight. To adjust the tension: 1.

  • Page 23: Vertical Positioning

    Vertical Positioning The belt sander arm can be moved to a vertical arrangement. 1. Remove the belt dust port. 2. Loosen the two nuts located on the bracket behind the pulley cover as shown in Figure 23. We recommend using a 12mm open-end wrench for clearance purposes.

  • Page 24: Changing Disc Abrasive

    Changing Abrasive Disc To replace abrasive sanding disc: 1. Remove the working table assembly. 2. Remove the knob holding the pulley cover door shut and open the door as shown in Figure 26. 3. Remove the worn sanding disc and the new sanding disc.

  • Page 25: Table Tilt

    Table Tilt To adjust the working table angle: 1. Set the working table angle to the 90° mark on the scale. 2. Using a 90° square, adjust the working table so it is perpendicular to the sanding disc as shown in Figure 29. 3.

  • Page 26: Operations

    OPERATIONS Testing Disconnect power to the Once assembly is complete and adjustments machine when perform- have been made, the machine is ready for a test ing any maintenance, run. The purpose of a test run is to identify any assembly adjust- unusual noises and vibrations, as well as to con- ments.

  • Page 27: Horizontal Sanding

    Horizontal Sanding 1. Turn the power on and allow the sander to reach full speed. 2. Place the workpiece against the surface of the sanding belt. Make sure you have both hands securely on the workpiece and keep fingers and hands away from sanding surface as shown in Figure 32.

  • Page 28: Disc Sanding

    Disc Sanding The disc is best used for sanding end grain and convex curves. 1. Set the working table to the desired angle. 2. Always use the left half of the disc. (The half that is rotating downward.) 3. Set the miter gauge at 90° to keep the work- piece perpendicular to the sanding disc as shown in Figure 35.

  • Page 29: Maintenance

    MAINTENANCE General Disconnect power to the Regular periodic maintenance on your Model machine when perform- W1676 will ensure its optimum performance. ing any maintenance, Make a habit of inspecting your sander each time assembly adjust- you use it. Check for the following conditions ments.

  • Page 30: Closure

    Model W1676 as supplied local library are good places to start. when the manual was prepared. However, due to Woodstock International, Inc.’s policy of con- The Model W1676 is specifically designed for tinuous improvement, changes may be made at sanding operations.

  • Page 31: Wiring Diagram

    NOTE: THE WIRES FROM THE POWER SUPPLY, BESIDES THE GREEN GROUND WIRE, ARE GREEN (GROUND) INTERCHANGABLE, THEREFORE TO 110 VOLT COLORS ARE NOT SPECIFIED. POWER SUPPLY 220VOLT MOTOR WIRES YELLOW BLACK WHITE GREEN (GROUND) TO 220 VOLT POWER SUPPLY -28- ©2001 Woodstock International...
  • Page 34 110B 104A 110B 110A 110C...
  • Page 35 PART # DESCRIPTION PART # DESCRIPTION X1676001 DUST COVER X1676057 SUPPORT ⁄ ''-11 x 9'' XPR03M SNAP RING 12MM X1676058 RUBBER FOOT 02A XPR05M SNAP RING 15MM X1676059 IDLER ROLLER SHAFT X1676003 BEARING 6201-ZRS 62A X1676062B ROLLER ADJ BAR 03A X1676003A BEARING 6002-ZRS X1676064 IDLER ROLLER...
  • Page 36 Notes -33-...
  • Page 37 Notes -34-...
  • Page 38 ___$60,000-$69,999 _________________________________________________________ ___$30,000-$39,999 ___$70,000-$79,999 _________________________________________________________ ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 + What new accessories would you like Woodstock International to carry? _________________________________________________________ What is your age group? _________________________________________________________ ___20-29 ___50-59 Do you think your purchase represents good value? ___30-39 ___60-69 ___Yes...
  • Page 39 FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL, INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

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