Shop fox W1838 Owner's Manual
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Shop fox W1838 Owner's Manual

Combo benchtop belt/disc sander
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Model W1838
***IMPORTANT UPDATE***
Applies to Models Mfd. Since 12/22
and Owner's Manual Revised 08/18
Phone #: (360) 734-3482 • Tech Support: techsupport@woodstockint.com • Web: www.woodstockint.com
The following changes were recently made since the owner's manual was printed:
•
Sanding disc and rotor changed.
Aside from the information contained in this update, all other content in the owner's manual is
applicable and MUST be read and understood for your own safety.
IMPORTANT: Keep this update with the owner's manual for future reference. If you have any further
questions, contact our Technical Support.
Revised Parts
REF PART #
DESCRIPTION
5V2 X1838005V2 SANDING DISC V2.12.22
COPYRIGHT © NOVEMBER, 2022 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#22503CS
READ THIS FIRST
5V2
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
26V2
REF PART #
DESCRIPTION
26V2 X1838026V2 ROTOR V2.12.22
Printed in China

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Summary of Contents for Shop fox W1838

  • Page 1 READ THIS FIRST Model W1838 ***IMPORTANT UPDATE*** Applies to Models Mfd. Since 12/22 and Owner's Manual Revised 08/18 Phone #: (360) 734-3482 • Tech Support: techsupport@woodstockint.com • Web: www.woodstockint.com The following changes were recently made since the owner's manual was printed: •...
  • Page 2 MODEL W1838 COMBO BENCHTOP BELT/DISC SANDER OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 6/16) Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com COPYRIGHT © JUNE, 2016 BY WOODSTOCK INTERNATIONAL, INC.  REVISED AUGUST, 2018 (BL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #JH18160  Printed in China...
  • Page 3 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 4: Table Of Contents

    Table.of.Contents INTRODUCTION........2 ACCESSORIES........22 Contact Info ........2 Combination Sander Accessories ..... 22 Manual Accuracy ........2 MAINTENANCE........23 Machine Specifications ......3 General .......... 23 Identification ........5 Cleaning & Protecting ......23 SAFETY..........6 Lubrication ........23 Standard Machinery Safety Instructions ..6 SERVICE..........

  • Page 5: Introduction

    Model W1838 (For Machines Mfd. Since 6/16) INTRODUCTION Contact.Info Manual.Accuracy We are committed to customer satisfaction. If We are proud to provide a high-quality owner’s you have any questions or need help, use the manual with your new machine! information below to contact us.

  • Page 6: Machine Specifications

    Included Plug Type....................5‐15 Switch Type.................... Rocker Switch Motors Main Type................. TEFC Capacitor‐Start Induction Horsepower....................1/3 HP Phase....................Single‐Phase Amps......................2.6A Speed....................3450 RPM Power Transfer ................... Direct Drive Bearings............... Shielded & Permanently Lubricated Model W1838 Machine Specifications, Page 1 of 2...
  • Page 7 ISO 9001 Factory ....................No Certified by a Nationally Recognized Testing Laboratory (NRTL) .......... No Features Tool Rests Rocker‐Type Switch Flexible LED Work Light Included 80‐Grit Sanding Belt Included 80‐Grit Sanding Disc Included Miter Gauge Model W1838 Machine Specifications, Page 2 of 2...

  • Page 8: Identification

    Model W1838 (For Machines Mfd. Since 6/16) Identification Refer to Figure.1 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.

  • Page 9: Safety

    Model W1838 (For Machines Mfd. Since 6/16) SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. mea- sures—this.responsibility.is.ultimately.up.to.the.operator!
  • Page 10 Model W1838 (For Machines Mfd. Since 6/16) WEARING.PROPER.APPAREL..Do not wear FORCING.MACHINERY..Do not force machine. It clothing, apparel, or jewelry that can become will do the job safer and better at the rate for entangled in moving parts. Always tie back which it was designed.

  • Page 11: Additional Safety For Combo Sanders

    Model W1838 (For Machines Mfd. Since 6/16) Additional.Safety.for.Combo.Sanders Serious injury or death can occur if fingers, clothing, jewelry, or hair get entangled in moving components. Impact injuries can occur from kickback if workpiece is improperly fed into moving sandpaper. Serious pinch injuries can occur from touching in-running nip point between table and sanding surface.

  • Page 12: Electrical

    Model W1838 (For Machines Mfd. Since 6/16) ELECTRICAL Circuit.Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an The. machine. must. be. properly. set. up.

  • Page 13: Grounding Requirements

    Model W1838 (For Machines Mfd. Since 6/16) Grounding.Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides GROUNDED 120V 5-15 RECEPTACLE a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.

  • Page 14: Setup

    Model W1838 (For Machines Mfd. Since 6/16) SETUP Unpacking This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized SUFFOCATION HAZARD! Shop Fox dealer immediately. Immediately discard all plastic bags and packing Items.Needed.for.Set.Up...

  • Page 15: Machine Placement

    Model W1838 (For Machines Mfd. Since 6/16) Machine.Placement Cleaning.Machine Workbench.Load The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that Refer to the Machine.Specifications for the prevents corrosion during shipment and storage. weight and footprint specifications of your This rust preventative works extremely well, but machine.

  • Page 16: Bench Mounting

    Flat Washer Machine Base Workbench Assembly Figure.6. Typical "Direct Mount" setup. The Model W1838 ships with the sanding belt and sanding disc pre-installed. Flat Washer (1 of 2) To assemble machine, do these steps: 1. Attach disc sanding table with (2) M6-1 x 18 lock knobs and (2) 6mm flat washers (see Figure.7).

  • Page 17: Dust Collection

    Model W1838 (For Machines Mfd. Since 6/16) Dust.Collection Recommended.CFM.at.Dust.Port....150.CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of...

  • Page 18: Test Run

    Model W1838 (For Machines Mfd. Since 6/16) Test.Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. Serious. injury. or. death. can. result. from. using. this. machine. BEFORE.

  • Page 19: Operations

    Model W1838 (For Machines Mfd. Since 6/16) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.

  • Page 20: Disc Sanding

    Model W1838 (For Machines Mfd. Since 6/16) Disc.Sanding Setting.Table.Tilt To set the work table angle relative to the sanding disc, Table use the angle scale on the sander body, or for greater accuracy, a protractor or machinist's square can be used.

  • Page 21: Miter Sanding

    Model W1838 (For Machines Mfd. Since 6/16) Miter.Sanding The most efficient way to get a perfect miter is to cut the workpiece long and sand it to the desired dimension. To.perform.miter.sanding.operations,.do.these.steps: 1. Loosen the knob on the miter gauge, adjust the angle to the desired point, and tighten the knob.

  • Page 22: Belt Sanding

    Model W1838 (For Machines Mfd. Since 6/16) Belt.Sanding Belt sanding allows you to sand with the grain along the length of the workpiece. To.perform.belt.sanding.operations,.do.these.steps: 1. Turn power ON and allow sander to reach full speed. 2. Place workpiece against surface of sanding belt,...

  • Page 23: Changing/Replacing

    Model W1838 (For Machines Mfd. Since 6/16) Changing/Replacing Sanding.Disc The Model W1838 Combo Sander accepts 6" diameter cloth or paper-backed pressure sensitive adhesive (PSA) sanding discs. These are available in the current Shop Fox catalog in a variety of grits.

  • Page 24: Changing/Replacing

    Model W1838 (For Machines Mfd. Since 6/16) Changing/Replacing Sanding.Belt The Model W1838 Combo Sander accepts 27" x 2" sanding Belt Rotation belts. These are available in the current Shop Fox catalog Arrow in a variety of grits. The sanding belt runs across a 5" steel platen and is held in place with a spring-tensioned release lever.

  • Page 25: Accessories

    Model W1838 (For Machines Mfd. Since 6/16) ACCESSORIES Combination.Sander.Accessories The following combination sander accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.

  • Page 26: Maintenance

    If. this. warning. is. ignored,. Cleaning.&.Protecting serious.personal.injury.may.occur. Cleaning the Model W1838 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin- dissolving cleaner to remove it.

  • Page 27: Service

    Model W1838 (For Machines Mfd. Since 6/16) SERVICE Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt.
  • Page 28 Model W1838 (For Machines Mfd. Since 6/16) Operations PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION Sanding grains easily 1. Sanding belt/disc has been stored in an 1. Store sanding belt/disc in a cool, dry area. rub off belt or disc. incorrect environment. 2. Sanding belt/disc has been smashed or 2.

  • Page 29: Calibrating Miter Gauge

    Model W1838 (For Machines Mfd. Since 6/16) Calibrating.Miter.Gauge At 90˚, the miter gauge should be perpendicular to the Lock Knob face of the disc when it is mounted in the X-axis table Pointer slot. If it is not, follow this procedure to recalibrate it.

  • Page 30: Electrical Safety Instructions

    Model W1838 (For Machines Mfd. Since 6/16) Electrical.Safety.Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

  • Page 31: Wiring Diagram

    Model W1838 (For Machines Mfd. Since 6/16) Wiring.Diagram (Switch viewed from behind) ON/OFF Switch Rong Fengco LTD. RF-1001 T-85 10A/250V Motor 120V Read Page 27 STOP Work Lamp Before Wiring Ground Run Capacitor CBB60 SH 10MFD 300VAC 120 VAC Lamp...

  • Page 32: Parts

    Model W1838 (For Machines Mfd. Since 6/16) PARTS Main.Parts.Breakdown -29-...
  • Page 33 Model W1838 (For Machines Mfd. Since 6/16) System.Parts.List REF PART # DESCRIPTION REF PART # DESCRIPTION X1838001 WORK TABLE X1838041 BOTTOM PLATE X1838002 SANDPAPER DISC 6" PSA 80-GRIT AO X1838042 LED LIGHT TRANSFORMER X1838003 CAP SCREW M6-1 X 16 X1838043 PHLP HD SCR M5-.8 X 20...
  • Page 34 Model W1838 (For Machines Mfd. Since 6/16)
  • Page 35 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...

  • Page 36: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc.

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