Maintenance; Operation And Maintenance Summary - BÖWE P12 Instruction Manual

11. Maintenance

Attention: Warranty claims will only be accepted if maintenance has been performed
properly! Follow safety regulations! All recommendations concerning
maintenance are minimum requirements and refer to a one-shift operation!

11.1. Operation and Maintenance Summary

When starting operation:
Turn on steam supply
Turn on room ventilation system
Turn on cooling water supply
Turn on compressed air supply
Open condensate valve
Turn on machine main switch
Start deodorizing program P43, press
"STOP" button when program ends and
signal sounds
When stopping operation:
Turn off machine main switch
Turn off steam supply
Close condensate valve
Turn off cooling water supply
Turn off compressed air supply to
compressor
Turn off room ventilation system or
switch to night operation
Inspection and maintenance work:
Daily:(before starting the first cycle)
Check machine for leaks
Check solvent safety trough for solvent
If necessary, add neutralization agent to
still
Clean button trap strainer and lint filter
(see 11.5.1)
Check safety separator, if necessary,
dispose of process water in accordance
with the regulations that apply in your
country!
Check the liquid level of the cleaning
agent container
Machine is ready for operation
Clean the Slimsorba air filter (suction off)
Daily: (after the last cycle)
Execute distillation maintenance program P45 Execute distillation maintenance program P45
(Alternatively start with 15 E during the last
charge)
Drain water from compressed air armature
75
Weekly:
Execute multi-maintenance program P49
(alternative execute the individually
programs P46, P54, P48 und P45.
Clean the sprayer dirt strainers and spray
nozzles
Check the function of the disposal vessel
overfill sensor
Drain the safety water separator when
pumping out to the still is being performed.
Unbalance switch: Visual inspection for damage.
Check the central position of the feeler in the
Bore.
Monthly:
Execute multi-maintenance program P50
Check pH level (7 – 9 indicates good
solvent condition)
Check solvent levels in the tanks
Clean strainers in water and steam
feeders
Lubricate cage bearing
Semi-annually:
Check, clean air cooler
Clean tanks
Retighten screwed unions
Check V-belt tension, re-tension
Replace carbon in venting and aeration filters
(carbon bag)
Annually:
Machine inspection (BGR 500 Kapitel 2.14)
Remove filter discs and clean in the
machine (program P6)
Check sacrificial anodes, replace if
necessary
Check Slimsorba activated carbon
Check, clean back wall of cage
Attention:
Close the loading door and maintenance
openings again immediately
Use only lithium-based lubricating
greases, such as:
- ALVANIA 3 (SHELL)
- BEACON 2 (ESSO)
11.
11.1
- MARSON L2 (FINA)
- LGMT 3 (SKF)
P12 /P15 /P18