BÖWE P21 Installation Instructions Manual
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Summary of Contents for BÖWE P21
- Page 1 IA P21/ P26/ P30 /09.03/E II SN 707761...
- Page 2 This machine, which works with the solvent TETRACHLORETHENE (perc), complies with the EC Machinery Directive 98/37 EC, the EC Low Voltage Directive 73/23 EEC in the version RL 93/68 EEC, EMC Directive 89/336/EEC and the Harmonized Standards: EN 292 Part 1 and Part 2 EN 60204-1 (DIN-VDE 0113 Part I) The contents are correct to the best of our knowledge and belief and correspond to the present state of the technology.
- Page 3 Reproduction - including excerpts - is permitted only with written permission and when the source of the information is indicated. BÖWE Textile Cleaning GmbH Rumplerstraße 2, D-86159 Augsburg Telefon (08 21) 57 07-0, Telefax (08 21) 57 07-351 Phone: ++49-821-5707-0, Fax: ++49-821-5707-351 email: vertrieb@boewe-tc.de P21/P26/P30...
- Page 4 Diese Seite ist bewusst leergelassen This page intentionally left blank P21/P26/P30...
- Page 5 Necessary Operating Materials and Chemical Additives Dear Customer, In order to prevent any delays in the commissioning of your P21/P26/P30 drycleaning machine, we ask you to make sure that the following operating materials and chemical additives are available. - Solvent Use only stabilized, high-purity TETRACHLORETHENE (perc), in accordance with DIN 53978.
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Page 6: Table Of Contents
BÖWE P21 /P26 /P30 Contents 1 General Information ................ 1 Technical Literature........................1 Laws, Ordinances, Regulations ....................1 Corrective Maintenance Work ....................1 2 Safety Regulations ................2 Safe Installation and Commissioning..................2 Authorized Use..........................2 Operation and Maintenance......................3 Repair Work ..........................4 Decommissioning and Disassembling ..................5 Further Safety Regulations ......................5... - Page 7 BÖWE P21 /P26 /P30 Contents Dimensioned Drawing of the Machine Connections..............27 Lines and Pipelines ........................28 7.2.1 Steam............................28 7.2.2 Condensate ..........................28 7.2.3 Cooling Water Supply ......................29 7.2.4 Cooling Water Outlet ......................31 7.2.5 Compressed Air ........................31 7.2.6 Process Water ........................31 7.2.7 Aeration Lines........................31 Electrical Connection ........................32...
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Page 8: General Information
- GefStoffV with technical rules (Regulation for hazardous material) Corrective Maintenance Work We recommend that you commission the customer service department of the BÖWE organization for the maintenance, servicing and operating safety of this valuable drycleaning machine. They use original BÖWE spare parts. P21/P26/P30... -
Page 9: Safety Regulations
The BÖWE Organization Customer Service department is responsible for carrying out the first startup. Authorized Use This drycleaning machine is designed exclusively for operation with the solvent TETRACHLORETHENE (perc). ( See "Necessary Operating and Chemical Additives"). Handle these solvents directly only when absolutely necessary and wear protective gloves and goggles. P21/P26/P30... -
Page 10: Operation And Maintenance
Do not perform any maintenance work when the machine is in operation. Make sure that the solvents, lubricants and chemical additives meet the specified quality requirements. Perform maintenance work only when the machine is turned off and secured and has cooled off. P21/P26/P30... -
Page 11: Repair Work
When working on pneumatic control parts, make sure that there is no pressure in the system. Only specially trained refrigeration technicians are authorized to make repairs to the refrigeration unit. All spare parts used must comply with the technical standards set by the manufacturer. P21/P26/P30... -
Page 12: Decommissioning And Disassembling
No unauthorized personnel are allowed in the area of the machine. The daily checks prescribed in the operating instructions represent the minimum requirements. Operating personnel must immediately report any changes in the machine that could affect the safety. P21/P26/P30... - Page 13 If necessary, request a BÖWE customer service technician. The escape of larger amounts of solvent is a reportable malfunction. It must be reported to the responsible authorities, industrial control group, fire department, water resources board or subordinate water authorities. P21/P26/P30...
- Page 14 Special rules and regulations for the area where the machine is installed are defined in the operating instructions provided by the customer company. These instructions also contain information on all additional protective measures, information on correct behavior during operating malfunctions according to the local conditions and first aid instructions. P21/P26/P30...
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Page 15: View Of The Machine
Solvent pump Adsorption cartridge filter 2* Safety trough Venting and aeration filter Button trap with lint filter Still rake out system pump * Heater battery Water separator and safety separator * Lint post-filter Solvent cooling system * * Option P21/P26/P30... - Page 16 3 View of the Machine BÖWE P21 Reinigungsprogramme 801726 Wartungs- und Hilfsprogramme 801726 HOLD PROG BÖWE START STOP MADE IN GERMANY CONNECT DIRECT 707761-16-0 Slimsorba option: Air filter Preheater Carbon container with heating coil P21/P26/P30...
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Page 17: Transport
(in) 2340 (92.1) 2340 (92.1) 2340 (92.1) Height (without cartridge filter) mm (in) 2180 (85.8) 2180 (85.8) 2180 (85.8) Entry dimensions (without fan cover, without cartridge filter, without flap cylinder) Height mm (in) 2130 (83.9) 2130 (83.9) 2130 (83.9) P21/P26/P30... - Page 18 Note the center of gravity of the machine and secure against lateral tipping. Screw on 4 transportation brackets. (option A or B). Lift the machine only at the sturdy points (2). Use eyelets (1) for transportation with a crane. 707761-18-A P21/P26/P30...
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Page 19: Installation
Room temperatures under 5 °C (41 °F) are not permitted because of the risk that the water in the system will freeze. During continuous operation, the room temperature is not permitted to exceed 40 °C (104 °F) because of increased solvent consumption and for safety reasons. Heat dissipated to the surroundings: * P21 steam-heated kJ/cycle 8400 10000 11600 2-bath procedure, precleaning bath, low level for distillation 5.1.3... -
Page 20: Machine Environment
You must ensure that the air from the machine room cannot escape into a heating room, if there is one in the area. The air from the machine room is not permitted to be fed into the exhaust line of a furnace system. P21/P26/P30... -
Page 21: Place Of Installation
Space Requirements The machine must be accessible for operation and maintenance and repair work (see hatched areas). Additional trough 707761-08-0 Additional trough 707761-09-0 * The machine can be placed at the wall either at the left or right hand side. P21/P26/P30... - Page 22 Installation Additional trough 707761-10-0 * The machine can be placed at the wall either at the left or right hand side. P21/P26/P30...
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Page 23: Machine Dimensions
1630 (64.2) 1735 (68.3) Height inc. trough mm (in) 2180 (85.8) 2180 (85.8) 2180 (85.8) The dimensions given may differ if special options are used BÖWE P21 Reinigungsprogramme Wartungs- und Hilfsprogramme 801726 801726 H OLD PR OG D IRE CT BÖ... - Page 24 Installation 707761-13-0 707761-14-0 P21/P26/P30...
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Page 25: Floor Load
Do not forget to take into account the centrifugal forces that arise during the spin processes, according to the local conditions (ground, supporting walls, etc.). No resonance is permitted. Please consult building specialists. 5.3.1 Dimensions P21-P26-P30 1060 1190 1295 Depth* 41.7 46.9... -
Page 26: Foundation
Reinforced concrete: At least 300 mm (11.8 in) deep for normal ground conditions. We recommend that you consult a structural engineer for rooms over a basement. Examples for fixing the machine in place Room floor surface - concrete slab P21/P26/P30... - Page 27 Reinforced concrete: At least 300 mm (11.8 in) deep for normal ground conditions. We recommend that you consult a structural engineer for rooms over a basement. Examples for fixing the machine in place Room floor surface - concrete slab P21/P26/P30...
- Page 28 Reinforced concrete: At least 300 mm (11.8 in) deep for normal ground conditions. We recommend that you consult a structural engineer for rooms over a basement. Examples for fixing the machine in place Room floor surface - concrete slab P21/P26/P30...
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Page 29: Anchoring Surface
(epoxy resins). 5.4.3 Sound and Vibration Insulation Consult with building and insulation specialists with regard to the use of special foundations, dampers, spring cups or similar devices for special vibration insulation. P21/P26/P30... -
Page 30: Fixing The Machine In Place
The fixing nuts must be self-locking, with quality conforming to DIN 985. We will not accept any liability for damages that result from the failure to comply with our recommendations and information. Attention: Pay attention to the floor load of the machine floor space. P21/P26/P30... - Page 31 If the floor is uneven, level the machine with leveling plates and even out the surface with filler (epoxy resins). Attention: For the legally stipulated floor clearance of the safety trough, you must also install the supplied spacer plates (8 mm, 0.3 in thick) between the trough and floor. Mount the threaded rod Tighten the nuts evenly. P21/P26/P30...
- Page 32 For further steps, refer to the information provided by the plug manufacturer. Note the hardening time. Position the machine and level. If the floor is uneven, level the machine with leveling plates and even out the surface with filler (epoxy resins). Finish the machine installation according to Point 6.3. P21/P26/P30...
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Page 33: Machine Installation
3 Trough pipe 4 Tank 5 Threaded rod 6 Washer and nut 7 Spacer plate 8 Leveling plates 707761-15-A Part numbers: Leveling plates: 1 mm SN 709955 2 mm SN 709954 3 mm SN 709909 Spacer plates: 8 mm SN 709902 P21/P26/P30... -
Page 34: Connection
Cooling water outlet, refrigeration unit 130 (5.1) 2050 (80.7) Compressed air 1380 (54.3) 1900 (74.8) Electric connection (front side) 1200 (47.2) 1570 (61.8) * There must be a measuring potentiometer installed (on the machine) between the machine and customer wiring system. P21/P26/P30... -
Page 35: Lines And Pipelines
150 °C ( 302 °F) (measure!) is not exceeded (danger of solvent decomposition and damage to the machine). Peak steam demand (large steam generator): P21, P26, P30 0.6 kg/min (1.3 lb/min) Drying Distillation 0.6 kg/min (1.3 lb/min) -
Page 36: Cooling Water Supply
12 °C (53.6 °F) and uniform pressure of 2 - 4 bar (29 - 58 psi). (Minimum pressure 2.0 bar (29 psi), maximum pressure 6.0 bar (87 psi)) Peak cooling water demand 2 - 4 bar/29 - 58 psi (12 °C/53.6 °F): P21, P26, P30 6 l/min (1.6 US gal/min) Drying Distillation 12.5 l/min (3.3 US gal/min) - Page 37 3.2 * US gal/h 845.4 * Pump pressure 58 - 87 Heat to be dissipated over cooling water*: P21 steam-heated kJ/cycle 33800 38600 44800 * refers to water without additives Also refer to the separate installation and operating instructions for the rechilller.
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Page 38: Cooling Water Outlet
(145 - 174 psi). 7.2.6 Process Water Empty the process water collecting tank daily. Dispose of the contents according to the regulations for your country. 7.2.7 Aeration Lines Machine venting and aeration is done through a carbon filter cartridge or the Slimsorba. P21/P26/P30... -
Page 39: Electrical Connection
Steam /electric with all options Attention: The electric model is implemented with a separate steam generator. This steam generator must have separate fusing. Operating load Max. current Fuse P 21 400 V, 50 Hz Steam generator 230 V, 60 Hz Steam generator 74.8 P21/P26/P30... - Page 40 Connection P 26 /P30 heated with Operating load Max. current Fuse external steam 400 V, 50 Hz Steam standard Steam with all options 230 V, 60 Hz Steam standard Steam with all options P21/P26/P30...
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Page 41: Permissible Voltage Range
Not allowed; requires external > 424 V > 244 V adjustment Range Primarily 230-V power system Not allowed; requires external < 207 V adjustment Normal working range 207 V to 244 V 703904-18-0 Not allowed; requires external > 244 V adjustment P21/P26/P30... -
Page 42: Control Of Room Ventilation
/h is equal to 60 times the numerical value of the standard loaded amount in garments in kg. The air renewal rate can be limited to 5 per hour if the calculation results in a larger numerical value. 703904-17-0 Terminals in switch panel External room ventilation - room ventilation fan P21/P26/P30... -
Page 43: Important Information
707761-17-0 Use only stabilized, high-purity TETRACHLORETHENE (perc), in accordance with DIN 53978. The amount of solvent needed is: Machine P21 tank I: about 110 l (about 178 kg) or about 29.0 US gal (about 392.5 lb) Machine P26 tank I: about 135 l (about 219 kg) or about 35.6 US gal (about 482.9 lb) -
Page 44: Refilling Solvent
8.1.3 Refilling Solvent Follow the procedure given in Point 8.1.2 for routine refilling of solvent. Attention: Even empty containers can still hold solvent residues. Therefore tightly seal the container (barrel) again and store or dispose of in accordance with regulations! P21/P26/P30... -
Page 45: Filling Slimsorba Carbon Container (Optional Equipment)
You must keep a record of the quantities of cooling agent used and present this record to the authorities upon demand. Only people who have the necessary special knowledge and technical equipment are authorized to service and decommission refrigeration units. P21/P26/P30... -
Page 46: Technical Specifications
( US gal) 220 (58.1) 220 (58.1) Cartridge filter 1 (long) l ( US gal) 25 (6.6) 25 (6.6) Cartridge filter 2 (short) l ( US gal) 15 (4.0) 15 (4.0) The dimensions given may differ if special options are used P21/P26/P30... - Page 47 (lb) 16.0 (35.9) with Slimsorba kg (lb) 16.0 (35.9) Cooling water drying (12 °C/53.6 °F) 245/235 245/235 without/with Slimsorba l ( US gal) (64.7/62.0) (64.7/62.0) Compressed air (6 bar/87 psi) l ( US gal) 6 (1.6) 6 (1.6) P21/P26/P30...
- Page 48 + 12 °C (53.6 °F), steam supply 4 – 5 bar (58.0 - 72.5 psi) overpressure saturated steam, ambient temperature + 5 °C to + 40 °C (41 to 104 °F) For portion of the floor surface for force transmission, see Installation Instructions, Point 5.3.1 Refers to water without additives Subject to change! P21/P26/P30...
- Page 49 ( US gal) 220 (58.1) 220 (58.1) Cartridge filter 1 (long) l ( US gal) 25 (6.6) 25 (6.6) Cartridge filter 2 (short) l ( US gal) 15 (4.0) 15 (4.0) The dimensions given may differ if special options are used P21/P26/P30...
- Page 50 19.0 (41.9) 22.0 (48.5) Total cooling water (12 °C/53.6 °F) without Slimsorba l ( US gal) 285 (75.2) 325 (85.8) with Slimsorba 275 (72.6) 315 (83.2) Compressed air (6 bar/87 psi) l ( US gal) 6 (1.6) 6 (1.6) P21/P26/P30...
- Page 51 + 12 °C (53.6 °F), steam supply 4 – 5 bar (58.0 - 72.5 psi) overpressure saturated steam, ambient temperature +5 °C to + 40 °C (41 to 104 °F) For portion of the floor surface for force transmission, see Installation Instructions, Point 5.3.1 Refers to water without additives Subject to change! P21/P26/P30...
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Page 52: Settings And Optimum Operating Values
(59 - 86) Refrigeration technology: Filling capacity, cooling agent R 404A (lb) (13.2) (13.2) (13.2) Expansion valve: Nozzle size: solvent cooling drying /reduction High pressure control ON (psi) (304.6) (304.6) (304.6) High pressure control OFF (psi) (362.6) (362.6) (362.6) P21/P26/P30... - Page 53 (°F) (275) (275) (275) °C Still stripping OFF (°F) (280) (280) (280) °C Thermal sensor, distilled solvent (°F) (131) (131) (131) Restrictor in steam feeder (in) (.24) (.24) (.24) Restrictor in direct steam line (in) (.16) (.16) (.16) *Option P21/P26/P30...
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Page 54: Safety Remarks Located On The Machine
- ausgeschalteter Maschine und - kalter Destillierblase durchführen Clean still only if - machine is switched off and - distillation is cold Nettoyer l’alambic seulement si: -La machine est hors de fonctionement - Le distillateur est revenu à températur ambiante SN 708075 P21/P26/P30... - Page 55 21 kg /46 lbs 26 kg /57 lbs Zulässige Füllmenge Zulässige Füllmenge Max. filling capacity Max. filling capacity Capacité admissible Capacité admissible SN 800195 SN 800196 30 kg /66 lbs Zulässige Füllmenge Max. filling capacity Capacité admissible SN 800197 P21/P26/P30...
- Page 56 BÖWE Textile Cleaning GmbH Rumplerstraße 2, D-86159 Augsburg Telefon (08 21) 57 07-0, Telefax (08 21) 57 07-351 Phone: ++49-821-5707-0, Fax: ++49-821-5707-351 email: vertrieb@boewe-tc.de...
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