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Related Manuals for BÖWE P25
Summary of Contents for BÖWE P25
- Page 1 IA. P25-P30 /02.03 /E SN 703904...
- Page 2 This machine, which works with the solvent TETRACHLORETHENE (perc), complies with the EC Machinery Directive 98/37 EC, the EC Low Voltage Directive 73/23 EEC in the version RL 93/68 EEC, EMC Directive 89/336/EEC and the harmonized standards EN 292 Part 1 and Part 2 EN 60204-1 (DIN-VDE 0113 Part I) EN 418 EN ISO 8230*...
- Page 3 Reproduction - including excerpts - is permitted only with written permission and when the source of the information is indicated. BÖWE Textile Cleaning GmbH Rumplerstraße 2, D-86159 Augsburg Telefon (08 21) 57 07-0, Telefax (08 21) 57 07-351 Phone: ++49-821-5707-0, Fax: ++49-821-5707-351 email: vertrieb@boewe-tc.de P25/P30...
- Page 4 Diese Seite ist bewusst leergelassen This page intentionally left blank P25/P30...
- Page 5 Total filling amount for the first filling: about 600 l (about 970 kg) or about 158.4 US gal (about 2138.8 lb) Tank I: Minimum filling volume: P25: 120 l (31.7 US gal) P30: 150 l (39.6 US gal) - Chemical additives The chemical additives used must be heat-resistant under operating conditions.
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Page 6: Table Of Contents
BÖWE P 25 /P30 Contents 1 General Information ................ 1 Technical Literature........................1 Laws, Ordinances, Regulations ....................1 Corrective Maintenance Work ....................1 2 Safety Regulations ................2 Safe Installation and Commissioning..................2 Authorized Use..........................2 Operation and Maintenance......................3 Repair Work ..........................4 Decommissioning and Disassembling ..................5 Further Safety Regulations ......................5 3 View of the Machine ................ - Page 7 Preparatory Work........................32 8.1.2 Filling Machine With Solvent....................32 8.1.3 Refilling Solvent ........................33 8.1.4 Filling Slimsorba Carbon Container..................34 Refrigeration Unit........................34 9 Technical Specifications .............. 35 Settings and Optimum Operating Values ......38 Safety Remarks Located on the Machine ......39 Fullscreen P25/P30...
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Page 8: General Information
1.3 Corrective Maintenance Work We recommend that you commission the customer service department of the BÖWE organization for the maintenance, servicing and operating safety of this valuable drycleaning machine. They use original BÖWE spare parts. * With option: Distillation overfill preventer P25/P30... -
Page 9: Safety Regulations
The BÖWE Organization Customer Service department is responsible for carrying out the first startup. 2.2 Authorized Use This drycleaning machine is exclusively designed for operation with the solvent TETRACHLORETHENE (perc). (See "Necessary Operating and Chemical Additives"). Handle these solvents directly only when absolutely necessary and wear protective gloves and goggles. P25/P30... -
Page 10: Operation And Maintenance
Do not perform any maintenance work when the machine is in operation. Make sure that the solvents, lubricants and chemical additives meet the specified quality requirements. Perform maintenance work only when the machine is turned off and secured and has cooled off. P25/P30... -
Page 11: Repair Work
When working on pneumatic control parts, make sure that there is no pressure in the system. Only specially trained refrigeration technicians are authorized to make repairs to the refrigeration unit. All spare parts used must comply with the technical standards set by the manufacturer. P25/P30... -
Page 12: Decommissioning And Disassembling
No unauthorized personnel are allowed in the area of the machine. The daily checks prescribed in the operating instructions represent the minimum requirements. Operating personnel must immediately report any changes in the machine that could affect the safety. P25/P30... - Page 13 If necessary, request a BÖWE customer service technician. The escape of larger amounts of solvent is a reportable malfunction. It must be reported to the responsible authorities, industrial control group, fire department, water resources board or subordinate water authorities. P25/P30...
- Page 14 These instructions also contain information on all additional protective measures, information on correct behavior during operating malfunctions according to the local conditions and first aid instructions. The German Hazardous Substances Ordinance, VBG 66 and the 2 BImSchV stipulate the obligation for operating instructions. P25/P30...
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Page 15: View Of The Machine
Refrigeration unit Safety trough Insertion filter Still rake out system pump Airshaft Still Air heater Safety separator Cage housing with cage Water separator Button trap Venting and aeration filter * Standard delivery includes 1 economy filter ** Option (USA standard) P25/P30... -
Page 16: Transport
Normally the machine and distillation unit are packed in a crate or shipping box and kept in an upright position when being transported and brought in. Machine Distillation Package dimensions (box measurements) P25/P30 Width mm (in) 1510 (59.4) 1200 (47.2) -
Page 17: Installation
During continuous operation, the room temperature is not permitted to exceed 40 °C (104 °F) because of increased solvent consumption and for safety reasons. Heat dissipated to the surroundings: * P25-P30 Without Slimsorba kJ/h 15300 With Slimsorba **... -
Page 18: Machine Environment
You must ensure that the air from the machine room cannot escape into a heating room, if there is one in the area. The air from the machine room is not permitted to be fed into the exhaust line of a furnace system. P25/P30... -
Page 19: Place Of Installation
Installation 5.2 Place of Installation 5.2.1 The machine must be accessible for operation and maintenance and repair work (see hatched areas). Installation of one machine 703904-09-0 Installation of more than one machine: 703904-10-0 P25/P30... -
Page 20: Machine Dimensions
Installation 5.2.2 Machine Dimensions P25-P30 Model c Model c+o Width mm (in) 2375 (93.5) 3705 (145.9) Depth mm (in) 2260 (89.0) 2260 (89.0) Height inc. trough mm (in) 2350 (92.5) 2350 (92.5) The dimensions given may differ if special options are used... - Page 21 Installation Model c+o 703904-12-A 703904-13-0 P25/P30...
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Page 22: Floor Load
Do not forget to take into account the centrifugal forces that arise during the spin processes, according to the local conditions (ground, supporting walls, etc.). No resonance is permitted. Please consult building specialists. 5.3.1 Dimensions P25-P30 Depth* mm (in) 1270 (50.0) 1270 (50.0) Width* mm (in) 1410 (55.5) -
Page 23: Foundation
Examples for fixing the machine in place Room floor surface - concrete slab D +E Refer to Machine Installation Point 6.3 for details on machine and distillation system installation. P25/P30... - Page 24 Examples for fixing the machine in place Room floor surface - concrete slab D +E Refer to Machine Installation Point 6.3 for details on machine and distillation system installation. P25/P30...
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Page 25: Anchoring Surface
(epoxy resins). 5.4.3 Sound and Vibration Insulation Consult with building and insulation specialists with regard to the use of special foundations, dampers, spring cups or similar devices for special vibration insulation. P25/P30... -
Page 26: Fixing The Machine In Place
We will not accept any liability for damages that result from the failure to comply with our recommendations and information. Attention: Pay attention to the floor load of the machine floor space. The bore holes must be deep enough to ensure that the plug stretches in the concrete. P25/P30... - Page 27 (see foundation schematic, Point 5.4) Position the machine or attach the angle bracket and level. The angle bracket must lie flatly on the ceiling. If the floor is uneven, level the machine with wedges and even out the surface with filler (epoxy resins). P25/P30...
- Page 28 For further steps, refer to the information provided by the plug manufacturer. Note the hardening time. Position the machine or attach the angle bracket and level. If the floor is uneven, level the machine with wedges and even out the surface with filler (epoxy resins). Tighten the nuts evenly. P25/P30...
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Page 29: Distillation System Installation
Use the holes (4) of the distillation system anchor as a drilling template. ø Drill 12-mm (.5-in) holes for plugs. Use the recesses (6) in the distillation trough to secure the machine (3) and distillation system (4). Install the cover rails (7) between the two safety troughs. P25/P30... -
Page 30: Connection
1340 (52.8) Cooling water outlet, refrigeration unit 1140 (44.9) 1855 (73.0) Compressed air 325 (12.8) 1650 (65.0) Electric connection 1200 (47.2) 1630 (64.2) There must be a measuring potentiometer installed (on the machine) between the machine and customer wiring system. P25/P30... -
Page 31: Lines And Pipelines
Install condensate line so that it slopes away from the machine, if possible. If there is an ascending slope, provide a non-return valve and drain at the lowest point. Attention: Condensate counter-pressure must be at least 1.5 bar (21.8 psi) under the incoming steam pressure. P25/P30... -
Page 32: Cooling Water Supply
Cooling Tower Operation We recommend cooling towers from the Geiger Company, D-78224 Singen, Germany, for P25, for example, Type ....For cooling tower or recooling operation, the nominal width of the feeding and drain lines must be dimensioned to be larger than the nominal width of the circulation pump or must be dimensioned according to the pump. - Page 33 845.4* Pump pressure bar (psi) 4-6 (58 - 87) Heat to be dissipated* Without Slimsorba kJ/h 52000 With Slimsorba kJ/h 53000 * refers to water without additives Also refer to the separate installation and operating instructions for the rechilller. P25/P30...
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Page 34: Cooling Water Outlet
(145 - 174 psi). 7.2.6 Process Water Empty the process water collecting tank daily. Dispose of the contents according to the regulations for your country. 7.2.7 Aeration Lines Machine venting and aeration are done through a carbon filter cartridge. P25/P30... -
Page 35: Electrical Connection
With still rake out system 18.9 With Slimsorba 20.9 With still rake out system 22.5 and Slimsorba 230 V, 60 Hz Standard model 28.4 With still rake out system 30.9 With Slimsorba 36.1 With still rake out system 38.6 and Slimsorba P25/P30... - Page 36 400 V, 50 Hz standard model With still rake out system With Slimsorba With still rake out system and Slimsorba 230 V, 60 Hz standard model With still rake out system With Slimsorba With still rake out system and Slimsorba P25/P30...
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Page 37: Permissible Voltage Range
Not allowed; requires > 424 V > 244 V external adjustment Range Primarily 230-V power system Not allowed; requires < 207 V external adjustment Normal working range 207 V to 244 V 703904-18-0 Not allowed; requires > 244 V external adjustment P25/P30... -
Page 38: Control Of Room Ventilation
/h is equal to 60 times the numerical value of the standard loaded amount in garments in kg. The air renewal rate can be limited to 5 per hour if the calculation results in a larger numerical value. 703904-17-0 Terminals in switch panel External room ventilation - room ventilation fan P25/P30... -
Page 39: Important Information
703903-01-0 Use only stabilized, high-purity TETRACHLORETHENE (perc), in accordance with DIN 53978. The amount of solvent needed is: Machine P25 tank I: about 120 l (about 195 kg) or about 31.7 US gal (about 430.0 lb) Machine P30 tank I: about 150 l (about 243 kg) or about 39.6 US gal (about 535.8 lb) -
Page 40: Refilling Solvent
Refilling Solvent Follow the procedure given in Point 8.1.2 for routine refilling of solvent. Attention: Even empty containers can still hold solvent residues. Therefore tightly seal the container (barrel) again and store or dispose of in accordance with regulations! P25/P30... -
Page 41: Filling Slimsorba Carbon Container
You must keep a record of the quantities of cooling agent used and present this record to the authorities upon demand. Only people who have the necessary special knowledge and technical equipment are authorized to service and decommission refrigeration units. P25/P30... -
Page 42: Technical Specifications
(US gal) Economy filter 75 (19.8) 75 (19.8) l (US gal) Distillation Filling l (US gal) 250 (66.0) 250 (66.0) Total l (US gal) 480 (126.7) 480 (126.7) The dimensions given may differ if special options are used P25/P30... - Page 43 Elec. energy distillation Saturated steam distillation kg (lb) 14.5 (32.0) 17 (37.5) Cooling water for dist. (12 °C/53.6 ° F) l (US gal) 180 (47.5) 200 (52.8) Compressed air (6 bar/87 psi) l (US gal) 6 (1.6) 6 (1.6) P25/P30...
- Page 44 (58 - 72.1 psi) overpressure, saturated steam, ambient temperature 5 to + 40 °C (41 to +95 °F) Inc. desorption process per 25 cycles For portion of the floor surface for force transmission, see Installation Instructions, Point 5.3.1 **** Refers to water without any additives Subject to change! P25/P30...
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Page 45: Settings And Optimum Operating Values
Still stripping OFF °C (°F) 138 (280.4) 138 (280.4) Thermal sensor, distilled solvent °C (°F) 55 (131) 55 (131) Panel in steam feeder mm (in) 6 (0.24) 6 (0.24) Panel in direct steam line mm (in) 4 (0.16) 4 (0.16) P25/P30... -
Page 46: Safety Remarks Located On The Machine
- ausgeschalteter Maschine und - kalter Destillierblase durchführen Clean still only if - machine is switched off and - distillation is cold Nettoyer l’alambic seulement si: -La machine est hors de fonctionement - Le distillateur est revenu à températur ambiante SN 708075 P25/P30... - Page 47 La vidange manuelle du filtre à solvant et du séparateur d’eau est seulement permise quand le distillateur est vide. SN 708077 25 kg /55.0 lb 30 kg /65.0 lb Zulässige Füllmenge Zulässige Füllmenge Max. filling capacity Max. filling capacity Capacité admissible Capacité admissible SN 708082 SN 710878 P25/P30...
- Page 48 BÖWE Textile Cleaning GmbH Rumplerstraße 2, D-86159 Augsburg Telefon (08 21) 57 07-0, Telefax (08 21) 57 07-351 Phone: ++49-821-5707-0, Fax: ++49-821-5707-351 email: vertrieb@boewe-tc.de...
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