GRAVOGRAPH LS100 V1 Servicing Manual
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GRAVOGRAPH LS100 V1 Servicing Manual

GRAVOGRAPH LS100 V1 Servicing Manual

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Date : June 2009 From
NOTICE TECHNIQUE LS100
Aftersales Technical Support
LS100 TECHNICAL MANUAL
Ref. LS100 GB/FF
-
Vers. 1.0
Servicing Manual
Manuel Technique
LS100 machine V1 & V2
Machine LS100 V1 et V2
English –
French
September 2011 from After Sales Technical Support
Page 1

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Summary of Contents for GRAVOGRAPH LS100 V1

  • Page 1 NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Servicing Manual Manuel Technique LS100 machine V1 & V2 Machine LS100 V1 et V2 English – French September 2011 from After Sales Technical Support Page 1...
  • Page 2 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 SUMMARY - SOMMAIRE LS100-01 SPARES PART LIST - LISTE PIECES DETACHEES --------------------- page : 04 UPDATED MAINTENANCE PROCEDURES - PROCEDURE DE MAINTENANCE LS100-02 = TOP DOOR V1 - PORTE SUPERIEUR V1 ------------------------------- page : 07...
  • Page 3 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 ADJUSTMENT PROCEDURES - PROCEDURE DE REGLAGE LS100-A01 = FLATNESS ADJUSTMENT – REGLAGE PLANEITEE------------------ page : 124 LS100-A02 = LASER BEAM ADJUSTMENT – REGLAGE FAISCEAU LASER ----- page : 126 LS100-A03 = RED POINTER ADJUSTMENT –...
  • Page 4 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 LS100 - 01 - SPARE PARTS LIST - LISTE DES PIECES DETACHEES Initial stock for 20 Part number machines sold / Designation / Désignation / References...
  • Page 5 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 41270 MICROSWITCH WITH CONNECTOR 42035 ELECTRONIC FAN KIT 42120 STD EXC CA CONTROL BOARD - OBSOLETE STD EXC LASER POWER BOARD KIT OBSOLETE 45667 45698...
  • Page 6 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 47308 LE140 CARBON FILTER 40L 47309 LE120 CARBON FILTER 20L 47310 LE 140 6 PLEADS PREFILTER 47311 LE 120 3 PLEADS PREFILTER 47312 SOLENOID VALVE KIT 47471...
  • Page 7 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-02 REPLACING THE TOP DOOR - CHANGEMENT DE LA PORTE SUPERIEURE Part number: TOP DOOR KIT : OBSOLETE = NEW DOOR 50121 Dismantling operation - Opération de démontage Open the top door, unscrew the right and left axis but do not...
  • Page 8 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Reassembling operation - Opération de remontage Put the door on the blanks with space between the door and frame machine in order to put back the spring. Poser la porte sur les flans de la machine en laissant un espace pour la remise en place des ressorts.
  • Page 9 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-02 V2 REPLACING THE TOP DOOR V2 - CHANGEMENT DE LA PORTE SUPERIEURE V2 Part number: TOP DOOR KIT : 50121 Dismantling operation - Opération de démontage Open the top door, unscrew the right and left axis but do not...
  • Page 10 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Reassembling operation - Opération de remontage Put the door on the blanks with space between the door and frame machine in order to put back the spring. Poser la porte sur les flans de la machine en laissant un espace pour la remise en place des ressorts.
  • Page 11 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-03 REPLACING THE DOOR SENSOR - CHANGEMENT DES DETECTEURS DE PORTE Part number: CABLED DOOR SENSOR KIT: 46265 Dismantling operation (right and left side) Opération de démontage (droit et gauche) Before this operation, we recommend to move down the table in order to ease the access to the different elements.
  • Page 12 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Left side sensor - Detecteur coté Gauche • Disconnect the wiring looms to take care of unlocked the connectors. • Déconnecter le connecteur du détecteur de porte en ayant pris soin de déverrouiller le verrou.
  • Page 13 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Left side sensor - Detecteur coté gauche t Place the right door sensor in the limit of the plate holder in order to assure a right detection.
  • Page 14 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-04 REPLACING THE ENGRAVING TABLE - CHANGEMENT DE LA TABLE DE GRAVURE Part number: COMPLETE ENGRAVING TABLE : 47196 Dismantling operation - Opération de démontage Before starting this operation, we recommend you to move down the engraving table to the bottom position.
  • Page 15 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Lift the table up by the right side and pull it slightly to the right to take it out of the machine. Soulever la table par le coté...
  • Page 16 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Repeat this operation for the 2 other Z screws. Be sure to respect the distance with the focal rod. Let “Nutlock” to dry few minutes. Répéter l’opération pour les 2 derniers écrous.
  • Page 17 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-05 - NEW - REPLACING THE X LINEAR GUIDEWAY - CHANGEMENT DU GUIDAGE X Part number: X LINEAR GUIDE : 46224 A new quick way to replace the X guide without to remove without to the X belt .
  • Page 18 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Reassembling operation - Opération de remontage When you receive a new X linear guide, there are 2 top carriage to each extremities, you must remove them before to put the guide on the bridge, but attention to keep the guide in horizontal position in order to avoid to make fall the carriage, il the carriage is removed from the guide, the guiding will be useless.
  • Page 19 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 You must now tighten the 2 head screws. Vous devez maintenant serrer les 2 vis de la tête. Check the flatness table and adjust it if necessary = See chapter LS100-034. Contrôle de planéité...
  • Page 20 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-06 REPLACING THE X MOTOR - CHANGEMENT DU MOTEUR X P/N:X MOTOR WITH PULLEY & DAMPER – MOTEUR AVEC POULIE ET DAMPER : 47774 When you have to replace a X stepper motor, you must replace the complete Kit :Motor + pulley which is adjusted to the factory (concentricity pulley shaft...
  • Page 21 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Remove the connector cover located behind the X motor by 2 screws. Déposer le carter du connecteur situé derrière le moteur par 2 vis.
  • Page 22 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Pull slightly on the belt and make sure that it is correctly placed around the X motor pulley. Tirer légèrement sur la courroie et assurez vous de son position correct autour de la poulie du moteur Put back 4 fixing screws motor without tighten.
  • Page 23 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Now you must tighten the 4 fixing screw of the X motor. Maintenant vous pouvez serer les 4 vis de fixation du moteur X. Place the control panel on the machine by lifting it up and by pushing towards the bottom then tight the screw.
  • Page 24 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-07 REPLACING THE X LIMIT SWITCH - CHANGEMENT DU FIN DE COURSE X Part number: MICRO SWITCH WITH CONNECTOR: 41270 Dismantling operation - Opération de démontage Remove the left side of the machine by 2 screws.
  • Page 25 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 The X limit switch is fastened by 2 screws on the top screwed up in1 small tapped plate under the bridge. Le fin de course X est fixé...
  • Page 26 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Be sure that the nut brass plate is correctly placed. Assurez-vous de la bonne mise en place de la plaque écrou. Retighten the 2 limit switch screws.
  • Page 27 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Put back the 2 plastic clamps to lock the wiring loom. Remettre en place les 2 colliers plastiques pour maintenir le faisceau. Place the left plastic collar on the air adaptor and do not tight it too much the central plastic clamp to avoid compressing the air pipe.
  • Page 28 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-08 REPLACING THE X BELT - CHANGEMENT DE LA COURROIE X Part number: X BELT: 46211 Dismantling operation - Opération de démontage Remove the left side of the machine by 2 screws.
  • Page 29 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Take out the 2 belt attachment by pulling them to outside. Sortir les 2 attaches courroie en tirant vers l’extérieur. Remove the plastic attachment. Déposer les 2 attaches plastique de la courroie.
  • Page 30 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 On each side of the laser head, there are 2 places to insert the plastic belt attachment. De chaque coté de la tête, deux emplacements sont prévus pour glisser les attaches de courroies.
  • Page 31 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 To check if the belt is correctly aligned, move the head to the right from the left. During this movement, look at the out of the holder that the moves correctly in the horizontal way and aligned correctly.
  • Page 32 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-09 REPLACING THE HEAD MIROR - CHANGEMENT DU MIROIR DE TETE Part number: HEAD MIROR AND BRACKET KIT: 47201 Dismantling operation - Opération de démontage Before changing the head mirror, be sure that the problem is not due to the clogging.
  • Page 33 Y. (voir photo ci-dessous). Ce moteur est maintenant obsolète, si vous devez le changer, il faut monter le nouveau moteur avec réduction + courroie. Voir Bulletin Technique E02307 sur le Focus Gravograph. X stepper motor old model =...
  • Page 34 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Loosen the 4 screws of the couplings. Desserrer les 4 vis des accouplements. Move the couplings near the motor holder in order to free the axis.
  • Page 35 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Cut the plastic clip which maintains the wire of the motor. Découper le collier plastique qui maintien le faisceau moteur. Remove the 2 screws of the pulley holder Retirer les 2 vis du support poulie.
  • Page 36 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Warning, press on the bearing only so that it does not come out from its casing. The motor plate must be in contact with the motor. Attention, exercer la pression sur le roulement afin qu’il ne sorte pas de son logement.
  • Page 37 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Connect the motor wiring loom. Reconnecter le faisceau moteur. Put back the motor set in the machine and place the screws without tightened them.
  • Page 38 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Unscrew a coupling screw, then move the bridge to adjust the angular. Only the shaft must move, the stepper motor shaft must not move Desserrer une vis de coupling Y, puis bouger le pont pour l’ajuster.
  • Page 39 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-11 REPLACING THE Y LIMIT SWITCH - CHANGEMENT DU FIN DE COURSE Y Part number: Y LIMIT SWITCH WITH CONNECTOR: 41270 Dismantling operation - Opération de démontage Remove the left side casing 4 nuts.
  • Page 40 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Put a mask along the limit switch holder and remove it by unscrewing the 2 screws. Repérer la position du support de fin de course et le retirer en desserrant les 2 vis.
  • Page 41 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Before putting back the left side sheet metal, you have to adjust the zero point (home position : see chapter LS100-38. If the zero point is difficulte to adjust with arrow, you can move the X limit switch plate holder forwards left then do again the operation.
  • Page 42 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-12 REPLACING THE Y BELT MOTOR - CHANGEMENT DE LA COURROIE Y MOTEUR Part number: Y BELT: 28756 Dismantling operation - Opération de démontage Remove the top cover = see chapter LS100-02 Retirer la porte supérieure = voir chapitre LS100-02...
  • Page 43 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Free the belt from the pulleys. Dégager la courroie des poulies. Loosen the 2 screws of the coupling. Desserrer les 2 vis de l’accouplement. Move the coupling to the right side against the shaft shoulder.
  • Page 44 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 As the coupling has been loosed, the squaring of the bridge is perhaps not correct. It is necessary to process to a control and new adjustment if necessary. L’accouplement ayant été...
  • Page 45 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Tight the 2 screws of the plate motor. Resserrer les 2 vis de la platine moteur. Make an engraving test before assembling the housings. Make a new tension adjustment with the black button, if necessary.
  • Page 46 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-13 REPLACING THE Y BELT - CHANGEMENT DE LA COURROIE Y Part number: Y BELT: 46212 Dismantling operation - Opération de démontage Remove the right side sheet metal of the machine Retirer la tôle droite de la machine par les 2 vis.
  • Page 47 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Remove the belt holder by 4 screws. Déposer les supports de courroie par 4 vis. Put the old belt extremity and new one edge to edge and link them by a piece of adhesive tape.
  • Page 48 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Put back the belt holder by 4 screws. Replacer les supports de courroie par 4 vis. Tight the screw of the belt tensioning idler to release the belt. Resserrer la vis du tendeur de courroie pour retendre la courroie.
  • Page 49 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 In order to be sure of the squareness, repeat the operation on the left and right side. Afin de s’assurer de l’équerrage du pont, répéter l’opération à gauche et à...
  • Page 50 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-14 REPLACING THE RIGHT BELT TENSIONNING IDLER - CHANGEMENT DU TENDEUR COURROIE DROIT Part number: RIGHT Y BELT TENSIONNING IDLER KIT: 47203 LEFT Y BELT TENSIONNING IDLER KIT: 47204 Dismantling operation - Opération de démontage...
  • Page 51 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Remove the adjusting screw of the belt tensioning idler. Dégager la courroie de la poulie. Remove the belt tensioning idler by the screw located under the pulley and the tension nut.
  • Page 52 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Tight the screw of the belt tensioning idler to get the tension of the belt and tight the locking screw. Resserrer la vis du tendeur de courroie pour retendre la courroie puis serrer la vis de blocage du tendeur.
  • Page 53 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-15 REPLACING THE Z LIMIT SWITCH - CHANGEMENT DU FIN DE COURSE Z Part number: MICRO SWITCH WITH CONNECTOR: 41270 Dismantling operation - Opération de démontage Remove the left side of the machine by 2 screws.
  • Page 54 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Reconnect the white limit switch connector to the wiring loom. Reconnecter le connecteur du fin de course au faisceau machine. Attach the limit switch wire with a plastic collar (put the collar in the central drilling).
  • Page 55 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-16 REPLACING THE Z AUTO LIMIT SWITCH - CHANGEMENT DU FIN DE COURSE Z AUTO Part number: MICRO SWITCH WITH CONNECTOR: 41270 Dismantling operation - Opération de démontage For this operation, we recommend you to remove the top door = see chapter LS100EX-02...
  • Page 56 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Pull the wiring loom protection housing to the left side to remove it. Tirer le capot vers la gauche pour le déposer. Cut the plastic clamps which maintain the wires.
  • Page 57 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Reconnect the X limit switch. Reconnecter le faisceau. Put back a plastic collar on limit switch wires then put the wires in the protection housing. Remettre un collier plastique sur le faisceau et le replacer le faisceau dans le capot de protection faisceau.
  • Page 58 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-17 REPLACING THE Z AUTOBAR - CHANGEMENT DE LA BARRE AUTO Z Part number: AUTO Z BAR: 46225 Dismantling operation - Opération de démontage We recommend you to remove the top door = see chapter LS100-02 Nous vous conseillons de retirer de la porte supérieur = voir chapitre LS100-02...
  • Page 59 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Do not damage the Auto Z limit switch during unscrewing the screws. Attention à ne pas endommager la lamelle du fin de course lors du desserrage de la vis. To remove the Auto Z bar, remove one of the axis at the extremity of the bar.
  • Page 60 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Insert the Z auto shaft bar shaft in the bearing you can help you with a thin shaft insert in a tapping. Insérer l’axe de la barre auto Z dans le roulement vous pouvez vous aider d’un tournevis fin inséré...
  • Page 61 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-18 REPLACING THE Z MOTOR - CHANGEMENT DU MOTEUR Z Dismantling operation - Opération de démontage Remove the right side of the machine by 2 screws. Retirer la tôle droite de la machine par les 2 vis.
  • Page 62 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Remove the belt cover by 4 screws. Déposer le carter courroie par 4 vis. Loosen the belt tightener. Desserrer le tendeur courroie. Remove the belt from the pulleys.
  • Page 63 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Reassembling operation - Opération de remontage Put back the motor on its holder plate and tight the 4 screws. Repositionner la platine sur le moteur puis serer les 4 vis.
  • Page 64 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Put back the belt cover by 4 screws. Replacer le carter de courroie et serrer les 4 vis. Place back the machine on its feet. Replacer la machine sur ces pieds.
  • Page 65 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-19 REPLACING THE Z BELT - CHANGEMENT DE LA COURROIE Z Part number: Z AXIS TOOTHED BELT: 15040 Dismantling operation - Opération de démontage Nota: This operation will require putting the machine on the side, it is strongly recommended to place a protection to protect the left side of the laser.
  • Page 66 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Remove the belt from the pulleys. Dégager la courroie des poulies. Reassembling operation - Opération de remontage Put back the belt around pulleys. Replacer la courroie autour des poulies To tight the belt, press vertically on the belt tensioner and tight the screw.
  • Page 67 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-20 REPLACING THE Z LEADSCREW - CHANGEMENT DE LA VIS Z Part number: Z LEADSCREW KIT: 47199 Dismantling operation - Opération de démontage Nota: This operation will be shown on one Z lead screw.
  • Page 68 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 To prepare the removal leadscrew, unscrew the bottom nut of few centimeters. Pour préparer le retrait de la vis sans fin, desserrer l’écrou inférieur de quelques centimètres.
  • Page 69 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Remove the belt from the pulleys. Dégager la courroie des poulies. Remove le Z lead screw pulley by 1 screw Déposer la poulie la vis sans fin Z par une vis. Remove le Z lead screw by pulling on it from inside the machine.
  • Page 70 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Reassembling operation - Opération de remontage Put bearing glue in to the bearing housing. Mettre un peu de colle à roulement dans le logement. To put back the bearing, place the water-resistant surface inside the laser.
  • Page 71 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Tighten the top nut by hand up to get a slight compression on the rubber washer. Serrer l’écrou supérieur à la main jusqu’à compresser légèrement le joint torique.
  • Page 72 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Put back the belt cover by 4 screws. Replacer le carter de courroie et serrer les 4 vis. Place back the machine on its feet. Replacer la machine sur ces pieds.
  • Page 73 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-21 REPLACING THE RIGHT MIRROR - CHANGEMENT DU MIROIR DE DROITE Part number: RIGHT MIRROR & BRACKET KIT: 47202 Dismantling operation - Opération de démontage Remove the right side sheet metal of the machine by the 2 screws.
  • Page 74 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Reassembling operation - Opération de remontage Put back the 2 “elastomer” parts on new mirror. Replacer les 2 pièces en « élastomère » sur le nouveau miroir. Put back the mirror by placing the 2 “elastomer”...
  • Page 75 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-22 REPLACING THE ELECTRONIC RACK - CHANGEMENT DU BOITIER ELECTRONIQUE Part number: LS100 ELECTRONIC RACK 30W Synrad = 47192 LS100 ELECTRONIC RACK 40W Synrad = 49618 LS100 ELECTRONIC RACK 55 &...
  • Page 76 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Cut the plastic collar on the laser tube power supply connector and disconnect it. Couper le collier du connecteur alimentation de la source et le déconnecter.
  • Page 77 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Disconnect the 2 flat contacts near the solenoid valve. Déconnecter les cosses près de l’électrovanne Disconnect the solenoid valve connector. Déconnecter le connecteur de l’électrovanne. You can remove completely the electronic rack.
  • Page 78 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Warning, before the connection, be sure that all pins inside are correctly placed. Attention, avant la connexion, assurez vous que les contacts soient correctement placés.
  • Page 79 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Warning, respect the color for the connection. Attention, bien respecter les couleurs pour la connectique. Connect the solenoid valve connector. Reconnecter le connecteur de l’électrovanne. Place the electronic rack correctly on right and left on the guide, and then slide the rack in the machine.
  • Page 80 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-23 REPLACING THE SWITCH ON/OFF - CHANGEMENT DE L’INTERRUPTEUR SECTEUR Part number: SWITCH ON/OFF WITH THERMAL CIRCUIT: 28855 Dismantling operation - Opération de démontage Remove the exhaust tunnel.
  • Page 81 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Locate the connection of the switch ON/OFF and disconnect it by pulling on the contacts. Repérer la connectique de l’interrupteur et le débrancher en tirant sur les cosses.
  • Page 82 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-24 REPLACING THE LASER TUBE POWER SUPPLY - CHANGEMENT ALIMENTATION TUBE LASER Part number : 30W / 40W SYNRAD LASER TUBE POWER SUPPLY : 46259 COHERENT LASER TUBE POWER SUPPLY : 1 BLOCK = 47562 Reminder about power supply in relation with Laser Tube Rappel à...
  • Page 83 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Locate the connections of the laser power supply and disconnect them by removing the screws. Repérer la connectique de l’alimentation tube laser et la déconnecter en retirant les vis.
  • Page 84 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Place the electronic rack correctly on right and left on the guide, and then slide the rack in the machine. Placer le rack électronique correctement sur les guides droit et gauche, puis pousser le rack à...
  • Page 85 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Dual unit - Dismantling operation - Opération de démontage double blocs Remove the e-rack as explained previously. Déposer le rack électronique comme expliqué précédemment. Disconnect the main power cords (connected to laser tube power supply) 2 black –...
  • Page 86 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Remove the 4 screws to tear down the laser tube power supply kit from the rack. Retirer les 4 vis de fixation afin de déposer l’ensemble d’alimentation source du rack.
  • Page 87 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Put the power supply Kit to the electronic rack with 4 screw. Mettre en place le bloc d’alimentations dans le rack électronique à l’aide des 4 vis.
  • Page 88 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-25 REPLACING THE UC BOARD - CHANGEMENT DE LA CARTE UC Part number: CPU BOARD: 46372 CPU BOARD Standard Exchange: OBSOLETE Nota: The CPU board is connected to the PUI board with the long white connector –...
  • Page 89 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Reassembling operation - Opération de remontage Put back the UC board by pushing it to the connectors. Be sure that they are correctly connected. Replacer la carte en la poussant vers le connecteur.
  • Page 90 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-26 REPLACING THE SAFETY BOARD - CHANGEMENT DE LA CARTE SECURITE Part number: SAFETY BOARD: 29315 Dismantling operation - Opération de démontage Nota: For all disconnection operations, it is strongly recommended not to pull on the wires in order to avoid a risk of wrong contact.
  • Page 91 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Remove the safety board by 3 screws. Retirer la carte sécurité par 3 vis. Remove the safety board by lifting it up. Retirer la carte sécurité...
  • Page 92 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Place exhaust pipe in the rack, and fix it with the screw, you can put your hand inside in order to push wires to avoid to pinch them.
  • Page 93 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-27 REPLACING THE LASER SOURCE - CHANGEMENT DE LA SOURCE LASER Part number: Std Exc 30WS LASER SOURCE KIT: 47256 Std Exc 35WC LASER SOURCE KIT: 66231 Std Exc 40WC LASER SOURCE KIT: 66235 Std Exc 40WS LASER SOURCE KIT: 52199...
  • Page 94 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Cut the plastic collar on the laser tube power supply connector and disconnect it. Couper le collier du connecteur alimentation de la source et le déconnecter.
  • Page 95 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Reassembling operation - Opération de remontage Put back the laser source on the machine. Repositionner la source laser sur la machine. Make sure that the source frame base is correctly place on the adjustment screw.
  • Page 96 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Connect the connector of the power supply cable and put back imperatively a plastic clamp. Reconnecter connecteur alimentation de la source laser et placer impérativement un collier.
  • Page 97 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Dismantling operation -COHERENT LASER TUBE Opération de démontage Nota: For all disconnection operations, it is strongly recommended not to pull on the wires in order to avoid a risk of wrong contact.
  • Page 98 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 On left side, cut the plastic collars, and the other along the laser tube. Sur la partie gauche, couper les colliers plastique ainsi que ce situés le long de la source.
  • Page 99 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Turn the 4 aluminum locking outside of the laser source plate holder. Tourner les 4 pattes vers l’extérieur de la tôle support source.
  • Page 100 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Tight the 4 main screws of the aluminum locking. Visser les 4 vis principale des pattes de maintien de la source. Fix the fan board on the laser tube plate older with scratch.
  • Page 101 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Connect the FAN board to wiring and sensor Connecter la FAN board au faisceau et capteur Fixed on the laser tube To the fan on the laser on left side .
  • Page 102 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Fix the e-rack to machine with 4 screws. Fixer le rack à la machine à l’aide des 4 vis. A this stage, you must carry out the various adjustments of the source: In first : Beam alignment = see chapter LS100E-35 Tickle adjustment = see chapter LS100-40 Alignment mode = see chapter LS100-41...
  • Page 103 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-28 REPLACING THE POWER BOARD - CHANGEMENT DE LA CARTE PUISSANCE Part number: POWER BOARD: 29313 POWER BOARD Standard Exchange: OBSOLETE Dismantling operation - Opération de démontage Nota: For all disconnection operations, it is strongly recommended not to pull on the wires in...
  • Page 104 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Disconnect the “EXT/ALIM” connector. Déconnecter le connecteur « EXT/ALIM ». Remove the 8 spacers of the power board. Retirer les 8 entretoises de la carte puissance. Remove the 4 screws of the power board.
  • Page 105 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Connect the “EXT/ALIM” connector. Reconnecter le connecteur « EXT/ALIM ». Connect the “ALIM 48V” connector and the “VENT/ECLAIR” connector. Reconnecter le connecteur « ALIM 48V » et le «...
  • Page 106 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-29 REPLACING THE LASER INTERFACE BOARD - CHANGEMENT DE LA CARTE INTERFACE LASER Part number: INTERFACE LASER BOARD - CARTE INTERFACE LASER = 64913 Reminder : There are 4 kind of laser interface boards as reminded below.
  • Page 107 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Dismantling operation - Opération de démontage Nota: For all disconnection operations, it is strongly recommended not to pull on the wires in order to avoid a risk of wrong contact.
  • Page 108 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Disconnect the white connector which is connected between the interface board and Laser control board. Déconnecter le connecteur blanc qui relie la carte interface à la carte contrôle laser.
  • Page 109 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Place the electronic rack correctly on right and left on the guide, and then slide the rack in the machine. Placer le rack électronique correctement sur les guides droit et gauche, puis pousser le rack à...
  • Page 110 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-30 REPLACING THE LASER CONTROL BOARD - CHANGEMENT DE LA CARTE LASER CONTROLE Part number: LASER CONTROL BOARD: 15280 Dismantling operation - Opération de démontage Nota: For all disconnection operations, it is strongly recommended not to pull on the wires in order to avoid a risk of wrong contact.
  • Page 111 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Disconnect the laser control board connector Déconnecter le connecteur de la carte laser contrôle. Remove the 4 screws on the board. Retirer les 4 vis de la carte.
  • Page 112 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Place the electronic rack correctly on right and left on the guide, and then slide the rack in the machine. Placer le rack électronique correctement sur les guides droit et gauche, puis pousser le rack à...
  • Page 113 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-31 REPLACING THE CONTROL PANEL - CHANGEMENT DU CLAVIER DE COMMANDE Part number: ASSEMBLY KEYPAD: 47193 - Standard Exchange ASSEMBLY KEYPAD: 47255 Dismantling operation - Opération de démontage Remove the top cover = see chapter LS100-02...
  • Page 114 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Disconnect the connectors by unlocking the lock and pulling on the 2 whites parts. Déconnecter le connecteur en déverrouillant le verrou et en tirant sur les 2 parties blanches.
  • Page 115 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-32 REPLACING THE FILTER IEC INLET - CHANGEMENT DU FILTRE ENTREE SECTEUR Part number: FILTER IEC INLET: 28854 Dismantling operation - Opération de démontage Remove the exhaust tunnel.
  • Page 116 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Reassembling operation - Opération de remontage Connect the new filter IEC inlet. Reconnecter le nouveau filtre entrée secteur. Black/Noir Earth/Terre White/Blanc Put back the new filter IEC inlet and fix it with 2 screws.
  • Page 117 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-33 REPLACING THE CYLINDER ATT. BOARD - CHANGEMENT DE LA CARTE TOURNE CYLINDRE Part number: CYLINDER ATTACHMENT BOARD: 36936 Std Exc C.A board: OBSOLETE Dismantling operation - Opération de démontage Nota: For all disconnection operations, it is strongly recommended not to pull on the wires in...
  • Page 118 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Remove the 3 Screws of the C.A. board. Retirer les 3 vis de la carte TC . Remove the C.A. board by lifting up it. Retirer la carte TC en la soulevant.
  • Page 119 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Place exhaust pipe in the rack, and fix it with the screw, you can put your hand inside in order to push wires to avoid to pinch them.
  • Page 120 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-34 REPLACING THE LAMPLIGHTING - CHANGEMENT DE LA PLATINE ECLAIRAGE Part number: LIGHTING KIT: 50759 Dismantling operation - Opération de démontage Remove the left side sheet metal by unscrewing the 2 screws.
  • Page 121 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Remove completely the plate lamp holder. Retirer maintenant le support de lampe entièrement. Reassembling operation - Opération de remontage Reconnect the lamp connectors. Make sure that the lock is correctly locked.
  • Page 122 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-35 REPLACING THE LAMP - CHANGEMENT DE L’AMPOULE Part number: LAMP 49798 Dismantling operation - Opération de démontage Remove the left side sheet metal by unscrewing the 2 screws. Retirer la tôle gauche de la machine par les 2 vis.
  • Page 123 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Remove the lamp by lifting up the 2 springs, then, free the lamp from its holder. Retirer l’ampoule en soulevant les 2 ressorts de maintien et libérer la lampe de son support.
  • Page 124 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-A01 ENGRAVING TABLE FLATNESS ADJUSTMENT – REGLAGE PLANEITE DE LA TABLE DE GRAVURE Dismantling operation - Opération de démontage Remove the right & left side of the machine by 2 screws.
  • Page 125 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 If the distance is not correct, loosen or tight the bottom screw to move up or down the table, in order to obtain the same gap between the lens and road as before adjustment.
  • Page 126 Switch On the machine and then push on X key when “GAVOGRAPH “ message is on display Mettre la machine sous tension puis appuyer sur la touché X quand le message “GRAVOGRAPH » apparait à l’écran LCD. SETUP << - GRAVOGRAPH - >>...
  • Page 127 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Before to push on key you have to check if there is something on the table which can block the X &Y moving because the head will go back to origin on the left top corner Avant de valider par la touche , contrôler qu’aucun outils ou autres appareil pourrai bloquer les déplacement X&Y car la tête doit repartir au coin gauche origine .
  • Page 128 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Page 128...
  • Page 129 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Page 129...
  • Page 130 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 It is not possible in this Technical manual to look over all un-adjustment beam, but, for this reason we give you some details about one case which is a sample to help you to understand the screws adjustment functionality.
  • Page 131 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Remove the lens from the head Retirer la lentille de la tête Put a target in the head ( see p/n in Viewer) Installer un cible dans le tête (voir ref dans Viewer) Then, put an adhesive paper tape on the taget in order to see the cross (center lens)
  • Page 132 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 If this new laser beam shoot is not to the same place as the first on right, you have to adjust it the the center target in first on the right side with the mirror which is located on the right side on the bridge Si ce second tir ‘est pas au même endroit que le premier fait à...
  • Page 133 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 case: After dismantling or replacing the X bridge right mirror. cas : Après remplacement ou démontage du miroir de droite du pont X To dismantle or replace the right X bridge mirror, see CHAPTER LS100-21 Pour remplacer ou démonter le miroir de droite sur pont X voir chapitre LS100-21...
  • Page 134 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 To adjust the laser beam to the center target (center lens) you have to adjust it in using 4 screws located on the holder mirror on right side on the X bridge .
  • Page 135 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 When the beam is adjusted to the center target when the head is in left position, you have to put the head on the right site, in order to validate the correct beam adjustment to the center target in both position - Refine the adjustment if necessary.
  • Page 136 Switch On the machine and then push on X key when “GAVOGRAPH “ message is on display Mettre la machine sous tension puis appuyer sur la touché X quand le message “GRAVOGRAPH » apparait à l’écran LCD. SETUP << - GRAVOGRAPH - >>...
  • Page 137 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 ALIGNMENT MODE Use the down arrow keys to increase the power beam to 6 % . POWER Utiliser les flèches pour afficher une valeur de 6%.
  • Page 138 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Unscrew the source housing by 4 screws, and then tear down it. Dévisser les 4 vis du carter de source. Puis le déposer Remove the right side sheet metal of the machine by unscrewing the 2 screws.
  • Page 139 Switch on the machine and when the “GRAVOGRAPH” message appears, press on the “X” key. Mettre sous tension la machine et à l’apparition du message « GRAVOGRAPH », appuyer sur la touche « X ». The “adjustment machine” menu appears.
  • Page 140 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Move down the cursor with the down arrow on the “RE- ALIGN Z” line then validate by the “√ √ √ √ ” key. Descendre le curseur su la ligne «...
  • Page 141 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Once the focal distance then validate by the “√ √ √ √ ” key. The head goes back at the origin. √...
  • Page 142 Switch On the machine and then push on X key when “GAVOGRAPH “ message is on display Mettre la machine sous tension puis appuyer sur la touché X quand le message “GRAVOGRAPH » apparait à l’écran LCD. SETUP << - GRAVOGRAPH - >>...
  • Page 143 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Adjust the red pointer at the upper left corner of the plate with the directional keys. Ajuster le pointeur rouge du laser sur le coin de cette plaque à...
  • Page 144 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-A06 LASER TUBE TICKLE ADJUSTMENT - REGLAGE DU TICKLE DE SOURCE What is the laser tuble tickle - Qu’es-ce que le tickle de la source "Tickle"...
  • Page 145 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Connect the machine to PC, then switch ON the machine and wait for “Ready to receive” message. << READY TO RECEIVE >> Connecter la machine au PC puis mettre la machine sous tension, et attendre le message «...
  • Page 146 SET LASER TYPE Switch OFF & ON the machine,, when you will see TICKLE Gravograph message, push on X key . RE-ALIGN MACHINE Mettre la machine hors puis sous tension, , lorsque USING TIME vous verrez le message Gravograph, appuyer sur la touché...
  • Page 147 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Push on key to enter in tickle menu to change the value if necessary, but this is a safety menu; the red/green LED on the control panel is flashing.
  • Page 148 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-A07 CALIBRATION PROCEDURE ADJUSTMENT - PROCEDURE DE REGLAGE ALIGNEMENT SOURCE What is the laser CALIBRATION - Qu’es-ce que le règlage de l’alignement This procedure is very important for the engraving quality especially for the small characters at high speed.
  • Page 149 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 In this new windows, click on the send test file button to send the alignment mode file to the machine. Dans cette nouvelle fenêtre cliquer sur le bouton «...
  • Page 150 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 LS100-T01 CARACTERISTIQUES TECHNIQUES TECHNICALCHARACTERISTICS Physical Characteristics / Caractèristiques physiques LS100 30Watts LS100 40W / 55W Size (w, d, h) 760x725x440 mm 30 x 28.5 x 17.3 in Dimensions Shipping dimensions...
  • Page 151 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Environment according to norm EN 60721 / Environnement selon la norme EN 60721 Operational temperature +10 +35 °C / +50°F +95F Temperature opérationnelle Storage temperature -5 +45°C / +45°F + 113°F...
  • Page 152 Firmware & driver characteristics / Caractèristiques firmware & drivers Languages supported FRA, ENG, DEU, ITA, SPA, DUTCH Langages supportés File formats Binary Gravograph Fomat fichier Memory buffer (firmware) 32 MB with multiple job storage Mémoire tampon (firmware) Operating system (for the driver) Windows : 98 / 2000 / XP/ Vista/Seven Système d’exploitation...
  • Page 153 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Page 153...
  • Page 154 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Page 154...
  • Page 155 Switch On the machine and then push on X key when “READY TO RECEIVE” is on display. Mettre la machine sous tension puis appuyer sur la touche X quand le message “PRET A RECEVOIR” apparait à l’écran LCD. SETUP << - GRAVOGRAPH - >> … FPGA PROG 2.91...
  • Page 156 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 PARAMETERS L-SOLUTION 100 FILE LANGUAGE: ENGLISH INFO SERIAL PORT CONFIGURATION DISPLAY UNIT: L-SOLUTION 700 Select the kind of machine . L-SOLUTION 800 L-SOLUTION 900 Sélectionner le type de machine L-SOLUTION 900XP...
  • Page 157 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 LANGUAGE: ENGLISH PARAMETERS SERIAL PORT FILE DISPLAY UNIT: INFO AUTOMATE: CONFIGURATION Select AUTOMATE:ON , and then adjust IN/OUT OUT1 in order to drive an external OUT2 Sélectionner AUTOMATE ON, afin de configurer OUT3...
  • Page 158 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 QUEUE : Job sent to machine, push on START key the job is engraved, send another job, it will erase the old one. – Only one Job in memory Job envoyé...
  • Page 159 Switch On the machine and then push on X key when “GAVOGRAPH “ message is on display Mettre la machine sous tension puis appuyer sur la touché X quand le message “GRAVOGRAPH » apparait à l’écran LCD. SETUP << - GRAVOGRAPH - >>...
  • Page 160 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 SET LASER TYPE RE-ALIGN X-Y TICKLE RE-ALIGN Z ALIGNMENT MODE RE-ALIGN MACHINE USING TIME RE-ALIGN X-Y Left corner adjustment : See chapter LS100-A05 JOYSTICK 6.18...
  • Page 161 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 USING TIME : Combination engraved time SET LASER TYPE jobs TICKLE RE-ALIGN MACHINE USING TIME : Cumul de temps des job USING TIME gravés SHUTTER CONTROL : Always OFF on...
  • Page 162 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-TS01 DIAGNOSTIC OF BREAKDOWNS WITH ERROR MESSAGES DIAGNOSTIQUES DE PANNES AVEC MESSAGES D’ERREURES 01 01 MOTOR OVER TEMPS – 01 TEMPERATURE MOTEUR This error message appears on the LCD display during the engraving, or just after switching ON the machine during the loading firmware.
  • Page 163 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 SI la LED rouge sur la PUI est allumée = Le problème provident d’un autre moteur. Suivez la procédure ci dessus avec le moteur Y puis Z si nécessaire. POWER BOARD FAN –...
  • Page 164 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 02 POWER SUPPLY – 02 ALIM LASER This error message appears on the LCD display during the engraving, or just after switching ON the machine during the loading firmware.
  • Page 165 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 CONNECTION DEFAULT– DEFAUT DE CONNEXION If you can move the contact like on the picture, retighten it. Si vous pouvez bouger la cosse comme sur la photo, resserrez-là.
  • Page 166 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 INTERFACE LASER BOARD - DEFAUT DE LA CARTE INTERFACE. As explained in the interface laser board dismantling, there are 4 kind of interface laser board, but 2 are very similar 30W Syrand and 20/40/60W Synrad, only the part number is different, but the connections are exactly the same, if you do not put the correct interface board, the 02 error message will appears on display during switching ON.
  • Page 167 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 01 03 LASER OVER TEMP – 03 TEMP LASER COOLING LASER TUBE PROBLEM - REFROIDISSEMENT DE LA SOURCE LASER . This error message appears when the T° sensor insid e the laser tube detects a higher temperature of the laser tube.
  • Page 168 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 DIAGNOSTIC OF BREAKDOWNS - DIAGNOSTIQUES DE PANNES 01 04 LASER FAULT – 04 DEFAUT LASER This error message appears on the LCD display during the engraving, or during the swing ON machine.
  • Page 169 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 OPERATION: LS100-TS02 DIAGNOSTIC OF BREAKDOWNS WITHOUT ERROR MESSAGE DIAGNOSTIQUES DE PANNES SANS MESSAGE D’ERREURE The fans on COHERENT laser tubes are not running Les ventilateurs de la source COHERENT ne tournent pas Reminder about FAN BOARD functioning Rappel des principes de fonctionnement de la FAN BOARD...
  • Page 170 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 Check the connection FAN BOARD Contrôler la connexion de la carte FAN BOARD To the fan on the laser Fixed on the laser tube tube top.
  • Page 171 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 NO BEAM , no error message PAS DE FAISCEAU pas de message d’erreur Send a job to machine, machine receive the data from PC, push on START key, the head go back to left corner to detect limit switch, and then X and Y are moving to engrave the job, but there is no making: Transfère du fichier à...
  • Page 172 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 The laser tube is shooting permanently Le tube laser tir en permanence. The machine is switching ON, but after firmware loading, if we put a peace of acyclic on the table under the lens, we can see a mark of the beam on the acrylic.
  • Page 173 Date : June 2009 From NOTICE TECHNIQUE LS100 Aftersales Technical Support LS100 TECHNICAL MANUAL Ref. LS100 GB/FF Vers. 1.0 ERR. END OF TRAVEL ERR. FIN DE COURSE When this error message appears, this is a problem with a limit switch which is not functioning, or the power board do not receive the signal from limit switch.

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